Bucket distributing and loading device for ton buckets shared with trays

Abstract

The utility model relates to the technical field of material carrying equipment, in particular to a barrel distributing and loading device for ton barrels shared with trays. The device comprises a conveying line, a rack and a barrel separation assembly. A discharging platform for a stacked ton barrel conveying tool to go in and out is arranged at the feeding end of the conveying line in an embedded mode, the stacked ton barrels can be directly arranged on the conveying line from the discharging platform, and the discharging end of the conveying line is used for being connected with a conveying system. The rack is arranged on the side face of the conveying line and extends to the position above the discharging platform, the barrel separating assembly is arranged on the rack and used for lifting the ton barrels above the stacked ton barrels, and after the ton barrels below the to-be-stacked ton barrels are conveyed out by the conveying line, the ton barrels above the stacked ton barrels are put down to the conveying line. By arranging the discharging platform and the barrel separation assembly, the barrel feeding procedure is simplified, the stability and accuracy of positioning work before barrel separation are improved, and the material carrying efficiency and safety are remarkably improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of material handling equipment, in particular to a pallet-shared ton barrel separating and lifting device. BACKGROUND

[0002] In the fields of logistics, warehousing and production lines, some materials are often packaged into load containers, and then transported and handled by stacking ton barrels and using a separating and lifting device. In most cases, IBC barrels are used as load containers in the fields. The separating and lifting device can significantly improve work efficiency, reduce labor demand, optimize space utilization, and reduce the risk of damage to goods caused by improper operation.

[0003] The currently disclosed ton barrel separating and lifting device uses a barrel lifting conveyor frame. The stacked ton barrels are transported to a designated conveying device or rack by a forklift or a mechanical arm. The barrel lifting device and the positioning device work together to accurately position the stacked ton barrels to the lifting separating device. The lifting separating device separates the barrels, and the separated ton barrels are transported to the next process by the conveying device. At the same time, the lifting device resets the upper barrels, continues to separate and transport the barrels, and completes the separating work through repeated operations.

[0004] However, in the existing device, the barrel lifting device first lifts the barrels to the conveying device by a forklift or a mechanical arm at the beginning of the work. The barrels are then positioned before being separated by the separating device. The process is complex, the structure is complicated, the cost is high, and the positioning accuracy may be reduced due to deviation during transportation or inaccurate barrel lifting position. CONTENT OF THE INVENTION

[0005] In order to improve the stability and accuracy of the pre-separation positioning work and optimize the work efficiency of the device, the present application provides a pallet-shared ton barrel separating and lifting device.

[0006] The pallet-shared ton barrel separating and lifting device provided by the present application adopts the following scheme:

[0007] A pallet-shared ton barrel separating and lifting device, comprising:

[0008] A conveying line, a discharge platform for the entry and exit of a stacked ton barrel conveying tool is embedded at the inlet end of the conveying line. The stacked ton barrels discharged from the discharge platform can be placed on the conveying line. The outlet end of the conveying line is used to connect with a conveying system; and a lifting separating device.

[0009] A rack, the rack is arranged on the side of the conveying line and extends above the discharge platform.

[0010] A bucket separating assembly is arranged on the frame, and is used to lift the ton bucket above the stacked ton buckets and lower the ton bucket above the stacked ton buckets to the conveying line after the ton bucket below the stacked ton buckets is conveyed out by the conveying line.

[0011] By adopting the technical scheme, the design of the unloading platform enables the stacked ton bucket conveying tool to directly place the stacked ton bucket to the conveying line, improves the accuracy of the ton bucket placement, simplifies the initial ton bucket placement process, reduces the working procedures, and improves the working efficiency of the device; meanwhile, the bucket separating assembly is arranged at the ton bucket placement port, which avoids the deviation of the stacked ton bucket during the conveying to the bucket separating assembly, and greatly improves the stability and accuracy of the positioning work before the ton bucket separation.

[0012] Optionally, the bucket separating assembly comprises a long-stroke lifting cylinder, a short-stroke lifting cylinder, and a tray fixing member, the short-stroke lifting cylinder is fixedly connected to the top of the frame, the output end of the short-stroke lifting cylinder is connected to the long-stroke lifting cylinder in a movable manner, the long-stroke lifting cylinder is fixedly connected to the tray fixing member at the end away from the short-stroke lifting cylinder, and the tray fixing member is used to clamp the ton bucket.

[0013] By adopting the technical scheme, the long-stroke lifting cylinder and the short-stroke lifting cylinder in the bucket separating assembly are combined for use, which makes the ton bucket separation process more flexible and accurate. The long-stroke lifting cylinder is responsible for a larger vertical movement range, realizes the overall lifting and lowering of the ton bucket, and the short-stroke lifting cylinder is used for fine adjustment to ensure the stability of the ton bucket during the clamping and releasing. This design improves the ton bucket separation precision, saves space, and improves the efficiency. The tray fixing member clamps the ton bucket, which increases the safety of the ton bucket separation and prevents the ton bucket from falling.

[0014] Optionally, the bucket separating assembly is provided with at least two groups, the two groups of the bucket separating assembly are symmetrically arranged on the two sides of the conveying line, the tray fixing member comprises a mounting frame, a telescopic member, and a ton bucket clamping bracket, the mounting frame is fixedly connected to the output end of the long-stroke lifting cylinder, the telescopic member is mounted on the mounting frame and the telescopic direction of the telescopic member is horizontal, and the ton bucket clamping bracket is fixedly connected to the output end of the telescopic member.

[0015] By adopting the technical scheme, the horizontal movement of the telescopic member ensures that the ton bucket clamping bracket can accurately align with the slot of the tray, the mounting frame is fixedly connected to the output end of the long-stroke lifting cylinder, which guarantees the stability and reliability of the entire bucket separating assembly, avoids the risk of shaking or falling during the ton bucket separation, and the structural design of the tray fixing member greatly improves the ton bucket separation precision and efficiency.

[0016] Optionally, the ton bucket clamping bracket is provided with a claw that is in abutting cooperation with the slot on the side of the tray.

[0017] Through the above technical scheme, the clamping jaw on the barrel clamping bracket is in butt joint with the side slot of the tray, so that the tray can be clamped more firmly, and the tray will not fall off during the barrel dividing process, thereby improving the stability and safety of the barrel dividing process.

[0018] Optionally, a linear guide rail is vertically installed on the rack, and the telescopic member is slidingly connected to the linear guide rail.

[0019] Through the above technical scheme, the linear guide rail enables the tray fixing member to move to a position horizontally aligned with the tray slot, so that the telescopic member can drive the barrel clamping bracket to align with the tray slot when the telescopic member is horizontally telescoped, thereby improving the stability of the barrel dividing work.

[0020] Optionally, the conveying line adopts a roller conveyor, and two rows of moving rollers are arranged on the two side edges of the discharging platform along the conveying direction.

[0021] Through the above technical scheme, when heavy materials are handled, the design of the roller conveyor can effectively disperse the weight, thereby avoiding damage caused by excessive local stress.

[0022] Optionally, the discharging platform can be disassembled from the conveying line on the side away from the conveying direction of the conveying line.

[0023] Through the above technical scheme, the disassembling design of the discharging platform makes the device more convenient to maintain and replace parts, reduces downtime, improves production efficiency, and can flexibly adjust the installation position according to actual use requirements, thereby enhancing the adaptability and flexibility of the device.

[0024] Optionally, a lifting mechanism is fixedly connected to the bottom of the discharging platform, and the lifting mechanism is used to adjust the height of the discharging platform.

[0025] Through the above technical scheme, the lifting mechanism can flexibly adjust the height of the discharging platform, so that the stacked ton barrels can be stably and accurately placed on the conveying line, thereby improving the applicability and operation convenience of the device.

[0026] In summary, the present application has the following at least one beneficial technical effect:

[0027] 1. By arranging the discharging platform at the feeding end of the conveying line, the stacked ton barrels can be smoothly transferred from the conveying tool to the conveying line, thereby simplifying the barrel loading process and improving the work efficiency; meanwhile, the barrel dividing assembly is arranged at the barrel loading port, thereby greatly improving the stability and accuracy of the positioning work before barrel dividing.

[0028] 2. The bucket dividing assembly adopts a combination design of long-stroke lifting cylinders and short-stroke lifting cylinders, which can accurately control the lifting and lowering of the tray, avoid the problems of deviation or inaccurate position of the upper bucket during conveying, and improve the positioning accuracy of the bucket division;

[0029] 3. The conveying line adopts a roller conveyor, and the moving rollers are arranged on both sides of the unloading platform, which ensures the stability and reliability of the unloading process, and further improves the working efficiency and stability of the bucket dividing and loading device. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 is a schematic diagram of the overall structure of the present application;

[0031] Figure 2 is a schematic diagram of the cross-sectional structure of the unloading platform of the present application;

[0032] Figure 3 is a schematic diagram of the structure of the conveying line of the present application;

[0033] Figure 4 is a schematic diagram of the structure of the bucket dividing assembly of the present application;

[0034] Figure 5 is Figure 4 is a local enlarged schematic diagram of part A of

[0035] Figure 6 is a schematic diagram of the cross-sectional structure of the unloading platform of the present application.

[0036] In the figure, 1 is a conveying line; 11 is an unloading platform; 12 is a moving roller; 13 is a conveyor belt; 2 is a rack; 3 is a bucket dividing assembly; 31 is a short-stroke lifting cylinder; 32 is a long-stroke lifting cylinder; 33 is a tray fixing member; 331 is a mounting bracket; 332 is an extension piece; 333 is a bucket clamping bracket; 334 is a clamping jaw; 4 is a linear guide rail; and 5 is a lifting mechanism. DETAILED DESCRIPTION

[0037] The present application will be further described in detail below with reference to the accompanying drawings. Figures 1-6 Further detailed description will be made to the present application.

[0038] Example 1:

[0039] A bucket dividing and loading device for ton buckets shared with trays, referring to Figure 1 and Figure 2, including a conveying line 1, a rack 2 and a bucket separating assembly 3. Wherein, the feeding end of the conveying line 1 is embedded with a discharging platform 11 for the stacking ton bucket conveying tool to enter and exit, the stacking ton bucket dropped from the discharging platform 11 can be placed on the conveying line 1, and the discharging end of the conveying line 1 is used to be connected with a conveying system. The rack 2 is arranged on the side of the conveying line 1 and extends above the discharging platform 11, and the bucket separating assembly 3 is arranged on the rack 2 and used to lift the ton buckets above the stacking ton bucket. After the ton buckets below the stacking ton bucket are conveyed to the discharging end by the conveying line 1, the ton buckets above the stacking ton bucket are dropped onto the conveying line 1 and then conveyed to the discharging end, and the above process is repeated for the next time of bucket separating.

[0040] Wherein, the discharging platform 11 can be disassembled from the conveying line 1 along the side away from the conveying direction of the conveying line 1, facilitating maintenance and replacement. Specifically, the feeding end of the conveying line 1 is provided with a concave placement area, and the discharging platform 11 can be directly placed in the concave placement area. When it is necessary to remove, the discharging platform 11 can be directly pulled out from the concave placement area.

[0041] In this embodiment, a removable slope is arranged at the discharging platform 11, and the high side of the removable slope is close to the discharging platform 11, facilitating the stacking ton bucket to be transported to the discharging platform 11 by a hydraulic cart. In other embodiments, the stacking ton bucket can be transported to the discharging platform 11 by a guide rail or a pneumatic cart.

[0042] Reference Figure 1 and Figure 3 The conveying line 1 further comprises moving rollers 12 arranged on the two side edges of the discharging platform 11 along the conveying direction and a conveying belt 13 connected with the moving rollers 12, which conveys the ton buckets to the discharging end for the next process after the bucket separating work.

[0043] Preferably, the conveying belt is a roller conveying belt 13, which can realize stable transportation of heavy buckets.

[0044] Specifically, the conveying line 1 has a certain inclination angle, and the discharging end of the conveying line 1 is slightly higher than the feeding end of the conveying line 1, forming an inclination angle of 1-3° with the horizontal ground, preventing the bucket from sliding and deviating under the action of inertia during the conveying process. Preferably, the inclination angle in this application is 1.85°.

[0045] Specifically, the discharging platform 11 is slightly lower than the height of the material moving roller 12, preventing the friction between the discharging platform 11 and the bucket from affecting the conveying.

[0046] Reference Figure 1 and Figure 4In this embodiment, the rack 2 is a cuboid frame, the rack 2 is fixedly connected to the horizontal ground and does not contact the conveying line 1, ensuring that the bucketing does not affect the conveying, and in other embodiments, the rack 2 can be a square frame or the top frame of the feeding end direction is removed, and the specific shape structure changes according to the actual working scene.

[0047] Specifically, to maintain the balance of the device, at least two groups of bucketing assemblies 3 are provided, preferably, two groups of bucketing assemblies 3 are provided in this embodiment, and the two groups of bucketing assemblies 3 are symmetrically arranged on both sides of the conveying line 1. The bucketing assembly 3 comprises a short-stroke lifting cylinder 31, a long-stroke lifting cylinder 32 and a tray fixing piece 33, which are used to complete the bucketing of the stacked ton barrels.

[0048] Specifically, the short-stroke lifting cylinder 31 is fixedly connected to the top of the rack 2 by a nut, and is adjusted by vertical movement to ensure that the tray fixing piece 33 is horizontally aligned with the tray slot before bucketing, and after the tray fixing piece 33 clamps the tray, the short-stroke lifting cylinder 31 is retracted upward to lift the tray and the ton barrel above, completing the separation between the barrels.

[0049] Specifically, the long-stroke lifting cylinder 32 cooperates with the short-stroke lifting cylinder 31 to lift the bucketing, and after the short-stroke lifting cylinder 31 completes the bucketing, the ton barrel above is lowered to the moving roller 12.

[0050] Specifically, a linear guide rail 4 is installed on the rack 2 in the vertical direction, which limits the movement trajectory of the telescopic part 332, so that the tray fixing piece 33 is flush with the tray slot and is located at a position where the tray can be stably lifted.

[0051] In this embodiment, the output end of the short-stroke lifting cylinder 31 is fixedly connected with the long-stroke lifting cylinder 32 through a cylinder connecting plate, and the tray fixing piece 33 is fixedly connected with the long-stroke lifting cylinder 32 through a connecting pressing plate. In other embodiments, the above two kinds of fixed connection modes can be connecting blocks or threaded connections, etc.

[0052] Reference Figure 5 The tray fixing piece 33 comprises a mounting frame 331, a telescopic part 332 and a barrel clamping bracket 333, and the tray fixing piece 33 is used to clamp the tray for bucketing.

[0053] Specifically, the mounting frame 331 is fixedly connected with the long-stroke lifting cylinder 32 through the connecting pressing plate, and the telescopic part 332 is installed on the mounting frame 331, and the mounting frame 331 plays a supporting and connecting role.

[0054] In this embodiment, the telescopic part 332 selects a telescopic cylinder, which makes the barrel clamping bracket 333 tightly contact and clamp the tray by horizontal telescoping, and in other embodiments, the telescopic part 332 can also be an electric telescopic part, etc.

[0055] Specifically, the barrel clamping bracket 333 is threadedly connected with the telescopic member 332 and is provided with a clamping jaw 334 which is in abutting fit with the side slot of the tray, for clamping the tray to separate the barrels.

[0056] Specifically, the application further comprises an electric control system which is electrically connected with the long-stroke lifting cylinder 32, the short-stroke lifting cylinder 31 and the telescopic member 332 to control the lifting and barrel separation, and is electrically connected with the motor of the conveying line 1 to control the operation of the conveying line 1.

[0057] The implementation principle of the embodiment of the application is as follows: the operator installs the unloading platform 11, places the movable ramp, pulls out the stacked ton barrels with the trays from the truck and pushes them into the unloading platform 11, unloads the stacked ton barrels to the unloading platform 11, controls the short-stroke lifting cylinder 31 to move vertically by the electric control system, so that the tray fixing member 33 is horizontally aligned with the tray slot between the stacked ton barrels, the telescopic member 332 operates, so that the two sets of clamping jaws 334 are inserted into the tray slot to complete clamping, the tray is lifted under the retraction of the short-stroke lifting cylinder 31, and is separated from the lower ton barrel, the conveying line 1 is started, and the lower tray and the lower ton barrel are conveyed to the discharge end to enter the next process under the combined operation of the moving roller 12 and the roller conveyor 13, after confirming that the lower tray and the lower ton barrel have left, the long-stroke lifting cylinder 32 and the short-stroke lifting cylinder 31 are operated in cooperation, the long-stroke lifting cylinder 32 is first fully extended, and then the short-stroke lifting cylinder 31 is fully extended, so that the tray fixing member 33 is lowered to lower the tray and the upper ton barrel to the roller bed of the moving roller 12, the tray fixing member 33 is loosened and lifted to reset, and the conveying line 1 is started to convey the upper ton barrel to the discharge end of the conveying line 1 to enter the next process. Through the reasonable structural design, the embodiment simplifies the barrel loading process, improves the stability and accuracy of the positioning work before barrel separation, and significantly improves the working efficiency and stability of the device.

[0058] It should be noted that only the operation mode of the application in barrel separation is described in the embodiment, and the application can also complete the stacking of ton barrels.

[0059] Embodiment 2:

[0060] The difference between the embodiment and the above-mentioned embodiment 1 is that:

[0061] Reference Figure 1 and Figure 6 Specifically, the unloading platform 11 is fixedly connected with a lifting mechanism 5 at the bottom, and before the barrel loading of the stacked ton barrels, the lifting mechanism 5 is lifted to drive the unloading platform 11 to a height slightly lower than the moving roller 12.

[0062] In the embodiment, the lifting mechanism 5 adopts a hydraulic scissor type lifting mechanism which has a large carrying capacity and stable operation, and in other embodiments, the lifting mechanism 5 can also be a screw worm lifting mechanism or a chain lifting mechanism.

[0063] Compared with the first embodiment, the embodiment has the advantages that the installation process of the unloading platform 11 is omitted, the height of the unloading platform 11 is adjustable, different sizes and shapes of stacked ton barrels can be flexibly coped with, and the unloading platform 11 can be close to the bottom of the stacked ton barrel tray to play a fixing role.

[0064] The embodiments of the specific implementation are the preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, wherein the same parts are denoted by the same reference numerals. Therefore, equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A ton barrel separating and loading device used with a pallet, characterized in that: include: A conveyor line (1), wherein a discharge platform (11) is embedded in the feed end of the conveyor line (1) and is provided for the stacked ton barrel conveying tool to enter and exit, and the stacked ton barrels lowered from the discharge platform (11) can be placed on the conveyor line (1), and the discharge end of the conveyor line (1) is used to be connected to a conveying system; A frame (2), the frame (2) being arranged on the side of the conveyor line (1) and extending above the unloading platform (11); The barrel dividing assembly (3) is arranged on the frame (2), and the barrel dividing assembly (3) is used to lift the ton barrels above the stacked ton barrels, and after the ton barrels below the stacked ton barrels are conveyed out by the conveyor line (1), the ton barrels above the stacked ton barrels are lowered onto the conveyor line (1).

2. The device for separating and loading ton barrels used with pallets according to claim 1, characterized in that: The barrel assembly (3) comprises a short-stroke lifting cylinder (31), a long-stroke lifting cylinder (32) and a pallet fixing member (33), wherein the short-stroke lifting cylinder (31) is fixedly connected to the top of the frame (2), the output end of the short-stroke lifting cylinder (31) is fixedly connected to the long-stroke lifting cylinder (32), and the end of the long-stroke lifting cylinder (32) away from the short-stroke lifting cylinder (31) is fixedly connected to the pallet fixing member (33), and the pallet fixing member (33) is used for clamping ton barrels.

3. The device for separating and loading ton barrels used with pallets according to claim 2, characterized in that: At least two groups of the barrel sub-assemblies (3) are provided, and the two groups of the barrel sub-assemblies (3) are symmetrically arranged on both sides of the conveyor line (1). The tray fixing member (33) comprises a mounting frame (331), a telescopic member (332) and a barrel clamping bracket (333). The mounting frame (331) is fixedly connected to the output end of the long-stroke lifting cylinder (32). The telescopic member (332) is installed on the mounting frame (331) and the telescopic direction of the telescopic member (332) is horizontal. The barrel clamping bracket (333) is fixedly connected to the output end of the telescopic member (332).

4. The device for separating and loading ton barrels used with pallets according to claim 3 is characterized in that: The barrel clamping bracket (333) is provided with a clamping claw (334) that is docked with a slot on the side of the tray.

5. The device for separating and loading ton barrels used with pallets according to claim 3 is characterized in that: A linear guide rail (4) is vertically mounted on the frame (2), and the telescopic member (332) is slidably connected to the linear guide rail (4).

6. The device for separating and loading ton barrels used with pallets according to claim 1, characterized in that: The conveying line (1) adopts a roller conveyor belt (13), and the unloading platform (11) is provided with two rows of side-by-side moving rollers (12) on both sides along the conveying direction.

7. The device for separating and loading ton barrels used with pallets according to claim 1, characterized in that: The unloading platform (11) can be assembled and disassembled from the conveying line (1) along a side away from the conveying direction of the conveying line (1).

8. The device for separating and loading ton barrels used with pallets according to claim 1 is characterized in that: A lifting mechanism (5) is fixedly connected to the bottom of the unloading platform (11), and the lifting mechanism (5) is used to adjust the height of the unloading platform (11).

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