Piston caliper detection feeding platform

Abstract

The utility model discloses a piston caliper detection feeding platform which comprises a conveying frame, and the upper end of the conveying frame is provided with a plurality of sets of conveying roller assemblies and a mounting plate. A corner connecting plate is arranged at the corner position of the conveying frame, and a caliper tool is arranged above the conveying roller assembly. A rotary supporting plate is arranged on one side of the mounting plate, and an arc-shaped baffle is arranged on the side, away from the mounting plate, of the rotary supporting plate. According to the utility model, multiple functions of the conveying roller assembly, the cylinder sealing detection mechanism, the part assembling mechanism and the like are integrated, seamless connection of a series of operations from sealing detection to bolt tightening and the like of the piston calipers is realized, and the transfer time of the brake calipers among different devices is obviously reduced, so that the overall production efficiency is improved; due to the design of the feeding platform, the requirements for manual carrying and transferring are reduced, the labor intensity of workers is effectively reduced, and the comfort and safety of the working environment are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of piston caliper detection, particularly relates to a piston caliper detection feeding platform. BACKGROUND

[0002] In the rapidly developing field of automotive engineering, the performance of the brake system is one of the core elements to ensure driving safety. With the continuous innovation of vehicle technology and the significant increase in vehicle speed, the reliability of the automotive brake system faces more stringent requirements.

[0003] In the current brake caliper assembly process, the sealing of the caliper piston needs to be strictly detected several times, and a bolt also needs to be installed on the brake caliper. However, the sealing detection of the caliper piston and the tightening of the bolt are usually completed by different devices, which means that the brake caliper needs to be manually transferred to another device for the next operation after completing an operation on one device. This transfer method is generally manually operated, which not only increases the labor intensity of the workers, but also significantly reduces the overall work efficiency. SUMMARY

[0004] The utility model aims at providing a piston caliper detection feeding platform to solve the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A piston caliper detection feeding platform comprises a conveying frame; a plurality of conveying roller assemblies and mounting plates are arranged on the upper end of the conveying frame, wherein the conveying roller assemblies and the mounting plates are arranged at intervals; a corner connecting plate is arranged at the corner position of the conveying frame, wherein the two ends of the corner connecting plate are connected with the conveying roller assemblies; a caliper tool is arranged above the conveying roller assemblies, wherein the caliper tool is movably connected with the conveying roller assemblies and moves along the conveying direction of the conveying roller assemblies; a cylinder sealing detection mechanism is arranged on one side of the mounting plate, wherein a rotary support plate is arranged on the side of the mounting plate away from the cylinder sealing detection mechanism; one side edge of the rotary support plate is fixedly connected with the mounting plate, wherein an arc-shaped baffle is arranged on the side of the rotary support plate away from the mounting plate; a part assembly mechanism is arranged side by side on one side of the cylinder sealing detection mechanism, wherein a turnover support seat is arranged at the front end of the part assembly mechanism; the turnover support seat is arranged at the end of the conveying roller assemblies, wherein the turnover support seat and the conveying roller assemblies are at the same horizontal height.

[0007] Preferably, a plurality of bull's eye bearings are uniformly distributed on the upper end of the mounting plate, wherein the caliper tool is arranged above the mounting plate and movably connected therewith.

[0008] Preferably, the length of the caliper tool is equivalent to the length of the mounting plate, wherein the lower end of the caliper tool is matched with the bull eye bearing to rotate the caliper tool above the mounting plate.

[0009] Preferably, the upper end of the rotating support plate is uniformly distributed with a plurality of bull eye bearings, wherein the lower end of the rotating support plate is provided with a reinforced support plate.

[0010] Preferably, the bottom of the caliper tool is provided with a ball bearing at each corner, wherein the ball bearing is in abutment with the inner wall of the arc-shaped baffle.

[0011] Preferably, the conveying roller assembly comprises a fixed plate, wherein the fixed plate is provided with two fixed plates and is respectively connected with the conveying frame; a plurality of unpowered rollers are arranged equidistantly between the two fixed plates, wherein the two ends of the unpowered roller are respectively connected with the fixed plate.

[0012] Preferably, the upper end of the corner connecting plate is uniformly distributed with a plurality of bull eye bearings, wherein the side edge of the corner connecting plate is provided with a limiting baffle.

[0013] Preferably, the conveying frame is made of aluminum profile, wherein the lower end of the conveying frame is provided with a heavy load shockproof foot cup.

[0014] Compared with the prior art, the utility model has the advantages that: the utility model integrates the conveying roller assembly, the cylinder sealing detection mechanism, the part assembly mechanism and the like, realizes the seamless connection of a series of operations from the sealing detection of the piston caliper to the tightening of the bolt, significantly reduces the transfer time of the brake caliper between different equipment, thereby improving the overall production efficiency; the design of the feeding platform reduces the need for manual carrying and transfer, effectively reduces the labor intensity of the workers, improves the comfort and safety of the working environment; through the design of the corner connecting plate, the rotating support plate and the like, not only the stability and durability of the platform are enhanced, but also the layout of the platform is more compact and reasonable, which is convenient for maintenance and operation; effectively solve the problems of low transfer efficiency and high labor intensity in the prior art, and provide strong support for realizing efficient and high-quality production of brake calipers. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is the structural schematic diagram of the utility model;

[0016] Figure 2 is the structural schematic diagram of the connection between the conveying roller assembly and the mounting plate of the utility model;

[0017] Figure 3 is the structural schematic diagram of the rotating support plate of the utility model;

[0018] Figure 4 is the structural schematic diagram of the caliper tool of the utility model.

[0019] Wherein: 1, conveying frame; 2, conveying roller assembly; 201, fixed plate; 202, unpowered roller; 3, mounting plate; 4, corner connecting plate; 5, caliper tooling; 6, cylinder seal detection mechanism; 7, rotating support plate; 8, arc baffle; 9, part assembly mechanism; 10, turnover support seat; 11, bull's eye bearing; 12, reinforcing support plate; 13, ball bearing; 14, limiting baffle; 15, heavy load shockproof foot cup; 16, piston caliper. DETAILED DESCRIPTION

[0020] The utility model makes further detailed description in combination with the drawings.

[0021] Please refer to Figures 1 to 4 To achieve the above object, the utility model provides the following technical scheme:

[0022] A piston caliper detection feeding platform, comprising a conveying frame 1, wherein a plurality of conveying roller assemblies 2 and mounting plates 3 are arranged on the upper end of the conveying frame 1, and the conveying roller assemblies 2 and the mounting plates 3 are arranged at intervals; a corner connecting plate 4 is arranged at the corner position of the conveying frame 1, wherein the two ends of the corner connecting plate 4 are connected with the conveying roller assemblies 2 respectively; a caliper tooling 5 is arranged above the conveying roller assembly 2, wherein the caliper tooling 5 is movably connected with the conveying roller assembly 2, and the caliper tooling 5 moves along the conveying direction of the conveying roller assembly 2; a cylinder seal detection mechanism 6 is arranged on one side of the mounting plate 3, wherein a rotating support plate 7 is arranged on the side of the mounting plate 3 away from the cylinder seal detection mechanism 6; one side edge of the rotating support plate 7 is fixedly connected with the mounting plate 3, wherein an arc baffle 8 is arranged on the side of the rotating support plate 7 away from the mounting plate 3; a part assembly mechanism 9 is arranged side by side on one side of the cylinder seal detection mechanism 6, wherein a turnover support seat 10 is arranged at the front end of the part assembly mechanism 9; the turnover support seat 10 is arranged at the end of the conveying roller assembly 2, wherein the turnover support seat 10 is arranged at the same horizontal height as the conveying roller assembly 2.

[0023] The caliper tool 5 fixed with the piston caliper 16 is placed on the conveying roller assembly 2, transported by the rotation of the rollers, and movably connected with the conveying roller assembly 2, moving with the rotation of the conveying rollers while keeping stable support and positioning of the piston caliper 16; when the caliper tool 5 moves to the corner position of the conveying frame 1, the corner connecting plate 4 plays a transition role to ensure that the caliper tool 5 can smoothly transition from one conveying roller assembly 2 to another, ensuring the continuity and stability of the corner; after the caliper tool 5 moves to the position where the mounting plate 3 is located, the caliper tool 5 is pushed to drive the piston caliper 16 to move to the detection position of the cylinder sealing detection mechanism 6, so that the cylinder sealing detection mechanism 6 accurately detects the sealing performance of the cylinder in the piston caliper 16, including air pressure test, leakage detection, etc., to ensure that the sealing performance of the caliper meets the standard; after completing the sealing detection, the caliper tool 5 is moved from the cylinder sealing detection mechanism 6 to the mounting plate 3, and then the caliper tool 5 is driven to continue moving forward to the part assembly mechanism 9, and then the caliper tool 5 is directly transferred to the turnover support seat 10 and fixed, wherein the turnover support seat 10 is at the same horizontal height as the conveying roller assembly 2, facilitating the smooth transition of the caliper tool 5; the part assembly mechanism 9 is responsible for installing necessary bolts or other parts on the piston caliper 16, which may be completed by an automatic mechanical arm; finally, the piston caliper 16 after the transfer is taken off from the turnover support seat 10 for subsequent processing; the piston caliper detection and feeding platform realizes efficient and accurate detection and assembly of the piston caliper 16 from conveying, positioning, detection to assembly, turnover and discharging, each step being carefully designed, which greatly improves the production efficiency and product quality.

[0024] Please refer to Figure 2 、 Figure 3 , as an embodiment of the utility model, a plurality of bull's eye bearings 11 are evenly distributed on the upper end of the mounting plate 3, wherein the caliper tool 5 is arranged above the mounting plate 3 and movably connected with the mounting plate 3; the length of the caliper tool 5 is equivalent to the length of the mounting plate 3, wherein the lower end of the caliper tool 5 is matched with the bull's eye bearing 11, so that the caliper tool 5 can freely rotate above the mounting plate 3.

[0025] In the above scheme, the upper end of the mounting plate 3 is uniformly distributed with several bull's eye bearings 11, wherein the bull's eye bearings 11 provide stable support and rotation basis for the caliper tool 5; the design of the bull's eye bearings 11 enables them to bear larger load while ensuring the flexibility of rotation, reducing friction and wear; the caliper tool 5 is arranged above the mounting plate 3 and is movably connected therewith, and this connection mode allows the caliper tool 5 to move and rotate freely above the mounting plate 3; the length of the caliper tool 5 is comparable to the length of the mounting plate 3, and such design ensures the stability and balance of the caliper tool 5 on the mounting plate 3; the lower end of the caliper tool 5 cooperates with the bull's eye bearings 11, and this cooperation mode enables the caliper tool 5 to rotate freely above the mounting plate 3; the rotation mechanism allows the caliper tool 5 to adjust the angle as needed to adapt to different types and sizes of piston calipers 16, increasing the versatility and flexibility of the equipment, thereby providing accurate and efficient support and positioning functions for the detection and assembly process.

[0026] Please refer to Figure 3 , as an embodiment of the utility model, the upper end of the rotating support plate 7 is uniformly distributed with several bull's eye bearings 11, wherein the lower end of the rotating support plate 7 is provided with a reinforced support plate 12.

[0027] In the above scheme, the bull's eye bearings 11 uniformly distributed on the upper end of the rotating support plate 7 provide a stable support platform for the caliper tool 5, while allowing the caliper tool 5 to rotate freely in the horizontal plane. This design enables the rotating support plate 7 to adapt to caliper tools 5 of different shapes, sizes, and weights, increasing the versatility and flexibility of the equipment. During the detection or assembly process, if it is necessary to adjust the angle or direction of the caliper tool 5, it can be easily achieved by rotating the rotating support plate 7 in cooperation with the mounting plate 3, improving work efficiency and operational convenience.

[0028] Further, the reinforced support plate 12 provided at the lower end of the rotating support plate 7 is mainly used to enhance the structural strength of the entire support plate, preventing it from deforming or being damaged during heavy pressure or rotation. The reinforced support plate 12 is usually made of high-strength materials such as steel or alloy to ensure its good load-bearing capacity and stability. By adding the reinforced support plate 12, the stability of the rotating support plate 7 during work is significantly improved, reducing the safety hazards caused by vibration or impact. At the same time, the reinforced support plate 12 also helps to distribute and transfer loads, protecting other critical components from damage and extending the service life of the equipment.

[0029] Please refer to Figure 2 , Figure 4 , as an embodiment of the utility model, the bottom of the caliper tool 5 is provided with a ball bearing 13 at each of the four corners, wherein the ball bearing 13 abuts against the inner side wall of the arc-shaped baffle 8.

[0030] In the above scheme, the ball bearing 13 provides stable support for the caliper tooling 5, allowing it to rotate smoothly on the inner wall of the arc-shaped baffle 8; this rotation capability enables the caliper tooling 5 to adapt to different working angles and position requirements, improving the flexibility and adaptability of the equipment; the inner wall of the arc-shaped baffle 8 provides guidance and limiting action for the ball bearing 13, ensuring that the caliper tooling 5 can move along the predetermined trajectory during rotation, avoiding deviation or shaking, which helps to improve the stability and reliability of the equipment; at the same time, the arc-shaped baffle 8 can also reduce the impact and vibration on the bearing to some extent, prolonging the service life of the bearing.

[0031] Please refer to Figure 2 , as an embodiment of the utility model, the conveying roller assembly 2 includes a fixed plate 201, wherein the fixed plate 201 is provided with two and is respectively connected with the conveying frame 1; a plurality of unpowered rollers 202 are arranged equidistantly between the two fixed plates 201, wherein the two ends of the unpowered roller 202 are respectively connected with the fixed plate 201.

[0032] In the above scheme, the conveying roller assembly 2 includes two fixed plates 201, which are the basic support structure of the assembly, and a plurality of unpowered rollers 202 are arranged equidistantly between the two fixed plates 201, which are the core part of the conveying roller assembly 2, responsible for carrying and conveying the caliper tooling 5; the two ends of the unpowered roller 202 are respectively connected with the fixed plate 201, which allows the roller to rotate freely when subjected to the pressure or friction force of the caliper tooling 5, while maintaining stable connection with the fixed plate 201, avoiding falling off or shaking; even if the caliper tooling 5 deviates or bounces during conveying, the conveying roller assembly 2 can still run smoothly through its own adjustment capability, ensuring that the material can reach the destination smoothly.

[0033] Please refer to Figure 1 , as an embodiment of the utility model, the upper end of the corner connecting plate 4 is uniformly provided with a plurality of eye shaft bearings 11, wherein the side edge of the corner connecting plate 4 is provided with a limiting baffle 14.

[0034] In the above scheme, the uniformly distributed bullseye bearings 11 on the upper end of the corner connecting plate 4 provide a stable support platform for the caliper tooling 5, while allowing smooth rotational movement within a certain range; the bullseye bearings 11, through their unique structural design, reduce frictional resistance during rotation, improving the accuracy and efficiency of rotation; the limiting baffle 14 provided on the side edge of the corner connecting plate 4 is mainly used to limit the rotation range of the caliper tooling 5 to prevent it from exceeding the allowed working range, which not only protects the caliper tooling 5 from damage, but also ensures the safe operation of the entire system; the limiting baffle 14 can also serve as a guide device for the rotational movement of the caliper tooling 5, helping it to move accurately on the prescribed path.

[0035] Please refer to Figure 1 As an embodiment of the present application, the conveying frame 1 is made of aluminum profile, wherein the lower end of the conveying frame 1 is provided with a heavy-load shockproof foot cup 15.

[0036] In the above scheme, aluminum profile is selected as the main material for the conveying frame 1, because aluminum profile has the advantages of light weight, high strength, good corrosion resistance, etc., and is very suitable for manufacturing conveying frames 1 that need to bear certain load while being light in weight; the structural design of the conveying frame 1 also includes reasonable layout of cross beams and longitudinal beams and selection of connecting pieces to ensure the strength and stability of the overall structure; the heavy-load shockproof foot cup 15 is installed at the lower end of the conveying frame 1, mainly serving the functions of support, shock absorption and height adjustment; the heavy-load shockproof foot cup 15 can bear the weight of the conveying frame 1 and the caliper tooling 5, while reducing vibration during conveying to protect the conveying frame 1 from damage; the heavy-load shockproof foot cup 15 is usually made of elastic materials such as rubber or polyurethane, and its structural design takes into account factors such as shock absorption effect, load-bearing capacity and service life to ensure long-term stable operation of the conveying frame 1 and improve the efficiency and safety of conveying the caliper tooling 5.

[0037] Although the specific embodiments of the present application have been described above, those skilled in the art should understand that these are only illustrative, and the protection scope of the present application is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of the present application, and such changes and modifications all fall within the protection scope of the present application.

Claims

1. A piston caliper inspection feeding platform, comprising a conveyor frame (1); a plurality of conveyor roller assemblies (2) and mounting plates (3) are provided at the upper end of the conveyor frame (1), wherein the conveyor roller assemblies (2) and the mounting plates (3) are arranged at intervals; and characterized in that: A corner connecting plate (4) is provided at a corner position of the conveying frame (1), wherein both ends of the corner connecting plate (4) are respectively connected to the conveying roller assembly (2); a caliper tool (5) is provided above the conveying roller assembly (2), wherein the caliper tool (5) is movably connected to the conveying roller assembly (2), and the caliper tool (5) moves along the conveying direction of the conveying roller assembly (2); a cylinder sealing detection mechanism (6) is provided on one side of the mounting plate (3), wherein a rotating mechanism is provided on the side of the mounting plate (3) away from the cylinder sealing detection mechanism (6). A rotating support plate (7); one side of the rotating support plate (7) is fixedly connected to the mounting plate (3), wherein an arc-shaped baffle (8) is provided on the side of the rotating support plate (7) away from the mounting plate (3); a parts assembly mechanism (9) is arranged side by side on one side of the cylinder sealing detection mechanism (6), wherein a flip support seat (10) is provided at the front end of the parts assembly mechanism (9); the flip support seat (10) is arranged at the end of the conveying roller assembly (2), wherein the flip support seat (10) and the conveying roller assembly (2) are located at the same horizontal height.

2. A piston caliper detection and feeding platform according to claim 1, characterized in that: A plurality of bull's eye bearings (11) are evenly distributed on the upper end of the mounting plate (3), wherein the caliper tooling (5) is arranged above the mounting plate (3) and is movably connected thereto.

3. A piston caliper detection and feeding platform according to claim 2, characterized in that: The length of the caliper fixture (5) is equivalent to that of the mounting plate (3), wherein the lower end of the caliper fixture (5) cooperates with the bull's eye bearing (11) to enable the caliper fixture (5) to rotate above the mounting plate (3).

4. The piston caliper detection feeding platform according to claim 1, characterized in that: A plurality of bull's eye bearings (11) are evenly distributed on the upper end of the rotating support plate (7), and a reinforcing support plate (12) is provided on the lower end of the rotating support plate (7).

5. The piston caliper detection and feeding platform according to claim 1, characterized in that: Ball bearings (13) are respectively provided at the four corners of the bottom of the caliper fixture (5), wherein the ball bearings (13) abut against the inner side wall of the arc-shaped baffle (8).

6. The piston caliper detection and feeding platform according to claim 1, characterized in that: The conveying roller assembly (2) comprises a fixed plate (201), wherein two fixed plates (201) are provided and are respectively fixedly connected to the conveying frame (1); a plurality of unpowered rollers (202) are arranged at equal intervals between the two fixed plates (201), wherein both ends of the unpowered rollers (202) are respectively movably connected to the fixed plate (201).

7. The piston caliper detection and feeding platform according to claim 1, characterized in that: A plurality of bull's eye bearings (11) are evenly distributed on the upper end of the corner connecting plate (4), wherein a limit baffle (14) is provided on the side of the corner connecting plate (4).

8. The piston caliper detection and feeding platform according to claim 1, characterized in that: The conveying frame (1) is made of aluminum profile, wherein the lower end of the conveying frame (1) is provided with a heavy-load shockproof foot cup (15).

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