Automatic arrangement machine for annular magnetic cores

Abstract

The utility model discloses an automatic arrangement machine for annular magnetic cores. The automatic arrangement machine comprises a sorting device, and the arranging device is connected with the discharging end of the screening device, and the arranging device comprises a first sorting mechanism, a turnover mechanism and a second sorting mechanism which are sequentially arranged in the magnetic core conveying direction. The automatic arranging machine for the annular magnetic cores is mainly composed of a screening device and an arranging device with a turnover mechanism. Specifically, the screening device screens the specifications of the magnetic cores, the magnetic cores meeting the requirements are screened out, and after the magnetic cores meeting the requirements enter the turnover mechanism, the magnetic cores face the same direction through the turnover mechanism, so that workers can conveniently and directly string the magnetic cores through a long roller in the follow-up process to receive the magnetic cores. Wherein the turnover mechanism is realized by setting a height difference at the joint of the first sorting mechanism and the second sorting mechanism, so that the magnetic cores can naturally turn over when passing through the turnover mechanism, efficient sorting and automatic arrangement of the annular magnetic cores are realized, the labor intensity of workers is effectively reduced, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of magnetic core production, especially relates to ring type magnetic core automatic arrangement machine. BACKGROUND

[0002] In prior art, the magnetic core is made by stamping and bonding metal powder and then baking, and the size of the magnetic core will change, so as to ensure the qualified size of the magnetic core, the key size of the magnetic core is high-frequency sampled or fully inspected. However, when the production quantity of the magnetic core is large, especially for the ring type magnetic core, the detection work consumes more manpower, and is prone to miss detection and mis-detection. Moreover, after the ring type magnetic core is screened and inspected, workers need to manually arrange and collect the ring type magnetic cores, resulting in low production efficiency. SUMMARY

[0003] The utility model aims at at least solving one of the technical problems existing in prior art. For this purpose, the utility model provides a ring type magnetic core automatic arrangement machine, which can effectively improve the detection quality and efficiency of the ring type magnetic core.

[0004] The ring type magnetic core automatic arrangement machine according to the utility model embodiment comprises:

[0005] A screening device;

[0006] An arrangement device is connected with the discharging end of the screening device, and the arrangement device comprises a first sorting mechanism, a turnover mechanism and a second sorting mechanism arranged in sequence along the magnetic core conveying direction.

[0007] According to the ring type magnetic core automatic arrangement machine of the utility model embodiment, the connection part of the first sorting mechanism and the second sorting mechanism is provided with a height difference to form the turnover mechanism.

[0008] According to the ring type magnetic core automatic arrangement machine of the utility model embodiment, the turnover mechanism comprises a first baffle arranged on the first sorting mechanism.

[0009] According to the ring type magnetic core automatic arrangement machine of the utility model embodiment, the turnover mechanism comprises a first baffle arranged on the first sorting mechanism and a first pushing cylinder arranged on the second sorting mechanism.

[0010] According to the ring type magnetic core automatic arrangement machine of the utility model embodiment, the first sorting mechanism comprises a first conveying belt and a plurality of sorting grooves arranged on the first conveying belt, the sorting grooves are arranged at intervals along the width direction of the first conveying belt, and the first baffle is arranged at the discharging end of the sorting groove.

[0011] According to the ring type magnetic core automatic arrangement machine of the utility model embodiment, a plurality of partition plates are arranged along the width direction of the first conveying belt, and the side walls of adjacent partition plates form the sorting groove.

[0012] According to the automatic arrangement machine of annular magnetic cores according to an embodiment of the present invention, the first sorting mechanism further comprises a first bracket mounted on the first conveyor belt, the first bracket is provided with an adjustment slot, a connecting rod is provided on the partition plate, and one end of the connecting rod is connected to the adjustment slot.

[0013] According to the automatic arrangement machine for annular magnetic cores of the embodiment of the present invention, a cleaning mechanism is provided between the screening device and the first sorting mechanism, and the cleaning mechanism includes a second conveyor belt and a roller cleaning sweep mounted on the second conveyor belt.

[0014] According to the automatic arrangement machine of annular magnetic cores in an embodiment of the present invention, the screening device includes a screening machine and a third conveyor belt, one end of the third conveyor belt is connected to the discharge end of the screening machine, and the other end is connected to the feed end of the first sorting mechanism.

[0015] According to the automatic arrangement machine of annular magnetic cores in an embodiment of the present invention, a pushing mechanism is provided at one end of the third conveyor belt close to the first sorting mechanism, and the pushing mechanism includes a second pushing cylinder, a second baffle provided at the output end of the second pushing cylinder, a lifting cylinder fixed on the second pushing cylinder, and a third baffle provided at the output end of the lifting cylinder.

[0016] According to the embodiment of the utility model, the automatic arrangement machine for annular magnetic cores has at least the following beneficial effects: the automatic arrangement machine for annular magnetic cores of the present application is mainly composed of a screening device and an arrangement device with a flipping mechanism. Specifically, the screening device screens the specifications of the magnetic cores and selects the magnetic cores that meet the requirements. After the magnetic cores that meet the requirements enter the flipping mechanism, the flipping mechanism makes the magnetic cores face the same direction, so that workers can directly string up the subsequent magnetic cores with a long stick to collect the materials. Among them, the flipping mechanism is realized by setting a height difference at the connection between the first sorting mechanism and the second sorting mechanism. This design enables the magnetic cores to flip naturally when passing through. The structure is simple and practical, and realizes efficient sorting and automatic arrangement of annular magnetic cores, effectively reducing the labor intensity of workers and improving production efficiency.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0019] Fig. 1 This is a schematic structural diagram of an automatic ring-shaped magnetic core arrangement machine according to an embodiment of the present invention;

[0020] Fig. 2 This is a schematic structural diagram of the first sorting mechanism, the flipping mechanism and the second sorting mechanism of an embodiment of the present utility model.

[0021] BRIEF DESCRIPTION OF DRAWINGS

[0022] Magnetic core 1;

[0023] Screening device 100; feeding conveyor belt 110; screening machine 120; third conveyor belt 130; second pushing cylinder 140; second baffle 150; lifting cylinder 160; third baffle 170;

[0024] First sorting mechanism 200; first conveyor belt 210; sorting groove 220; partition plate 230; connecting rod 231; first support 240; adjusting groove 241;

[0025] Turnover mechanism 300; first baffle 310; first pushing cylinder 320; fourth baffle 330;

[0026] Second sorting mechanism 400; fixed plate 410; V-shaped storage groove 420;

[0027] Cleaning mechanism 500; second conveyor belt 510; roller type cleaning brush 520. DETAILED DESCRIPTION

[0028] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are used only to explain the present application, and cannot be understood as a limitation of the present application.

[0029] In the description of the present application, it should be understood that, in relation to the orientation description, for example, the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation of the present application.

[0030] In the description of the present application, the meaning of several is one or more, and the meaning of multiple is two or more. Greater than, less than, more than, etc. are understood as not including the number, and above, below, etc. are understood as including the number. If the first and the second are described, they are only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.

[0031] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installing, connecting should be understood broadly, and the skilled in the art can determine the specific meaning of the above words in the utility model according to the specific content of technical scheme.

[0032] With reference to Figs. 1-2 The utility model embodiment provides ring type magnetic core automatic arrangement machine, including screening device 100;Arrangement device is connected with the discharge end of screening device 100, and the arrangement device includes the first sorting mechanism 200, overturning mechanism 300 and second sorting mechanism 400 that are sequentially arranged along the direction of magnetic core conveying.

[0033] According to some embodiments of the application, the connection of the first sorting mechanism 200 and the second sorting mechanism 400 is provided with a height difference to form the overturning mechanism 300. Specifically, as shown in the figure, the overturning mechanism 300 includes a first baffle 310 arranged on the first sorting mechanism 200 and a first pushing cylinder 320 arranged on the second sorting mechanism 400. Further, the output end of the first pushing cylinder 320 is provided with a fourth baffle 330.

[0034] Among them, the first baffle 310 is used to guide the magnetic core into the overturning state, and when the magnetic core completes the overturning, the first pushing cylinder 320 starts, drives the fourth baffle 330 to move towards the second sorting mechanism 400, and pushes the overturned magnetic core into the second sorting mechanism 400.

[0035] According to some embodiments of the application, the first sorting mechanism 200 includes a first conveying belt 210 and a plurality of sorting grooves 220 arranged on the first conveying belt 210, the sorting grooves 220 are arranged along the width direction of the first conveying belt 210, and the first baffle 310 is arranged at the discharge end of the sorting groove 220. Further, the second sorting mechanism 400 includes a fixed plate 410 and a V-shaped storage groove 420 arranged on the fixed plate 410, and it should be noted that the V-shaped storage groove 420 corresponds in number and position to the sorting groove 220. Among them, the sorting groove 220 is used to separate the magnetic cores that have completed screening and meet the requirements into multiple columns. Specifically, a plurality of partition plates 230 are arranged along the width direction of the first conveying belt 210, and the side walls of adjacent partition plates 230 form the sorting groove 220.

[0036] According to some embodiments of the application, the first sorting mechanism 200 further includes a first support 240 erected on the first conveying belt 210, the first support 240 is provided with an adjusting groove 241, the partition plate 230 is provided with a connecting rod 231, and one end of the connecting rod 231 is connected with the adjusting groove 241. The width of the sorting groove 220 is adjusted through the adjusting groove 241 to adapt to magnetic cores of different sizes.

[0037] According to some embodiments of the present application, the screening device 100 and the first sorting mechanism 200 can be further provided with a cleaning mechanism 500. Specifically, as shown in the figure, the cleaning mechanism 500 comprises a second conveying belt 510, a motor fixed on the second conveying belt 510, and a roller cleaning brush 520 arranged on the second conveying belt 510. One end of the roller cleaning brush 520 is connected to the output end of the motor, and the motor drives the roller cleaning brush 520 to rotate to remove impurities on the surface of the magnetic core.

[0038] According to some embodiments of the present application, the screening device 100 comprises a screening machine 120 and a third conveying belt 130. One end of the third conveying belt 130 is connected to the discharge end of the screening machine 120, and the other end is connected to the feeding end of the first sorting mechanism 200. Specifically, the end of the third conveying belt 130 close to the first sorting mechanism 200 is provided with a pushing mechanism. The pushing mechanism comprises a second pushing cylinder 140, a second baffle 150 arranged at the output end of the second pushing cylinder 140, a lifting cylinder 160 fixed on the second pushing cylinder 140, and a third baffle 170 arranged at the output end of the lifting cylinder 160. Further, the third conveying belt 130 is further provided with a counter. When the counter detects a preset number of magnetic cores entering the pushing mechanism, the second pushing cylinder 140 is started, and the second baffle 150 pushes the preset number of magnetic cores into the sorting groove 220 on the first conveying belt 210. If the user adds a cleaning mechanism 500, the second baffle 150 pushes the preset number of magnetic cores into the second conveying belt 510. At the same time, the lifting cylinder 160 is started at the same time, and the third baffle 170 is lifted, so that the magnetic core can enter the sorting groove 220 on the first conveying belt 210 or enter the second conveying belt 510. It should be noted that the second baffle 150 is an L-shaped plate. When the second cylinder drives the second baffle 150 to move forward, the end of the second baffle 150 close to the counter can temporarily block the magnetic core about to enter the pushing mechanism.

[0039] Further, the screening device 100 is further provided with a feeding conveying belt 110. Specifically, the feeding conveying belt 110 is arranged at the feeding end of the screening machine 120.

[0040] The automatic arrangement machine for annular magnetic cores of the present application is mainly composed of a screening device 100 and an arrangement device with a flipping mechanism 300. Specifically, the screening device 100 screens the specifications of the magnetic cores and selects the magnetic cores that meet the requirements. After the magnetic cores that meet the requirements enter the flipping mechanism 300, the flipping mechanism 300 makes the magnetic cores face the same direction, so that workers can directly string up the subsequent magnetic cores with a long stick to collect the materials. Among them, the flipping mechanism 300 is realized by setting a height difference at the connection between the first sorting mechanism 200 and the second sorting mechanism 400. This design allows the magnetic cores to flip naturally when passing through. The structure is simple and practical, and realizes efficient sorting and automatic arrangement of annular magnetic cores, effectively reducing the labor intensity of workers and improving production efficiency.

[0041] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the illustrative use of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0042] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. Ring core automatic arrangement machine, characterized in that, include: screening devices; An arranging device is connected to the discharge end of the screening device, and the arranging device includes a first sorting mechanism, a turning mechanism and a second sorting mechanism which are sequentially arranged along the conveying direction of the magnetic cores.

2. The automatic arrangement machine for toroidal magnetic cores according to claim 1, characterized in that: A height difference is provided at the connection between the first sorting mechanism and the second sorting mechanism to form the turning mechanism.

3. The automatic arrangement machine for toroidal magnetic cores according to claim 2, characterized in that: The turning mechanism includes a first baffle arranged on the first sorting mechanism.

4. The automatic arrangement machine for toroidal magnetic cores according to claim 3, characterized in that: The turning mechanism includes a first baffle provided on the first sorting mechanism and a first pushing cylinder provided on the second sorting mechanism.

5. The automatic arrangement machine for toroidal magnetic cores according to claim 3, characterized in that: The first sorting mechanism includes a first conveyor belt and a plurality of sorting slots arranged on the first conveyor belt. The sorting slots are arranged at intervals along the width direction of the first conveyor belt. The first baffle is arranged at the discharge end of the sorting slots.

6. The automatic arrangement machine for toroidal magnetic cores according to claim 5, characterized in that: A plurality of partition plates are provided along the width direction of the first conveyor belt, and the side walls of adjacent partition plates form the sorting slots.

7. The automatic arrangement machine for toroidal magnetic cores according to claim 6, characterized in that: The first sorting mechanism further includes a first bracket mounted on the first conveyor belt, the first bracket is provided with an adjustment slot, the partition plate is provided with a connecting rod, and one end of the connecting rod is connected to the adjustment slot.

8. The automatic arrangement machine for toroidal magnetic cores according to claim 1, characterized in that: A cleaning mechanism is provided between the screening device and the first sorting mechanism, and the cleaning mechanism comprises a second conveyor belt and a roller-type cleaning sweep mounted on the second conveyor belt.

9. The automatic arrangement machine for toroidal magnetic cores according to claim 1, characterized in that: The screening device includes a screening machine and a third conveyor belt, one end of the third conveyor belt is connected to the discharge end of the screening machine, and the other end is connected to the feed end of the first sorting mechanism.

10. The automatic arrangement machine for toroidal magnetic cores according to claim 9, characterized in that: A pushing mechanism is provided at one end of the third conveyor belt close to the first sorting mechanism, and the pushing mechanism includes a second pushing cylinder, a second baffle provided at the output end of the second pushing cylinder, a lifting cylinder fixed on the second pushing cylinder, and a third baffle provided at the output end of the lifting cylinder.

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