Filter cloth web laying device
By designing the driving mechanism and the smoothing mechanism, the problem of loose fibers in multiple groups during the filter cloth web laying process is solved, achieving tight laying of filter cloth fibers and high-quality finished products, which is suitable for filter cloth fibers of different widths.
Patent Information
- Application Number
- CN202423106338.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The existing filter cloth web laying device is relatively loose after multiple sets of filter cloth fibers are stacked, and the adhesion between the multiple sets of filter cloth fibers is low, which affects the quality of the finished product.
The system employs a drive mechanism and a smoothing mechanism, including components such as an infrared sensor, a first motor, a rotating shaft, a connecting rod, a second motor, a guide rod, a bidirectional lead screw, and a smoothing roller. By swinging the connecting rod and moving the smoothing roller, the filter cloth fibers are smoothed and their length adjusted, thereby improving adhesion.
It effectively improves the finished quality of filter cloth mesh, ensures tight bonding between multiple groups of filter cloth fibers, and is suitable for laying filter cloth fibers of different widths.
Smart Images
Figure CN223444852U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filter cloth hair net processing technical field, concretely to a kind of filter cloth hair net laying device. BACKGROUND
[0002] The existing filter cloth hair net laying device, when laying filter cloth hair net, is driven by laying frame to move along the track of the rack, and the laying roller assembly in the state of moving from left to right lays filter cloth fiber on the workbench.
[0003] And filter cloth hair net is composed of multiple groups of filter cloth fiber stack laying, then laying roller assembly needs to move back and forth multiple times, to sequentially complete multiple groups of filter cloth fiber stack laying, but in the process of laying multiple groups of filter cloth fiber, due to the fluffiness of filter cloth fiber, the overall state of multiple groups of filter cloth fiber stack laying is relatively fluffy, the adhesion between multiple groups of filter cloth fiber is low, which will affect the finished product quality of the device for laying completed filter cloth hair net. SUMMARY
[0004] The utility model aims at providing a kind of filter cloth hair net laying device, to solve the problem that the overall state of multiple groups of filter cloth fiber stack laying is relatively fluffy in the above background art, the adhesion between multiple groups of filter cloth fiber is low, which will affect the finished product quality of the device for laying completed filter cloth hair net.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of filter cloth hair net laying device, including workbench, the top of the workbench is fixedly connected with rack, the surface of the rack is slidably installed with laying frame, the surface of the laying frame is provided with laying roller assembly, the outside of the laying frame is provided with driving mechanism and flattening mechanism;
[0006] The driving mechanism is used to drive the flattening mechanism to run, and the driving mechanism includes an infrared sensor, a bracket, a first motor, a shaft and a connecting rod.
[0007] The infrared sensor is arranged on the inner side of the rack, the bracket is fixedly connected to the outer side of the laying frame, the first motor is fixedly installed on the outer side of the bracket, the shaft is rotatably connected to the inner side of the bracket, and one end of the connecting rod is fixedly connected to the outer wall of the shaft.
[0008] Preferably, the shaft is fixedly connected to the output shaft end of the first motor, and the output shaft of the first motor in the running state is used to drive the shaft to rotate.
[0009] Preferably, the number of infrared sensors is two and symmetrically arranged, and the infrared sensors and the first motor are electrically connected through a controller.
[0010] Preferably, the smoothing mechanism includes a second motor, a guide rod, a bidirectional screw rod, a first smoothing roller, a second smoothing roller and two connecting rings;
[0011] The second motor is fixedly installed on the outer side of the connecting rod, the guide rod is fixedly connected to the inner side of the connecting rod, the bidirectional screw is rotatably installed on the inner side of the connecting rod, the connecting ring is slidably connected to the outer wall of the guide rod, and the connecting ring is connected to the bidirectional screw through a screw seat, and the first smoothing roller is rotatably connected to the other connecting ring, and the second smoothing roller is rotatably connected to one connecting ring.
[0012] Preferably, the second smoothing roller is of a hollow structure, the first smoothing roller is slidably connected to the inner cavity of the second smoothing roller and extends to the outside thereof, and the first smoothing roller and the second smoothing roller are both sleeved on the outside of the bidirectional screw.
[0013] Preferably, the bidirectional screw is fixedly connected to the end of the output shaft of the second motor, and the output shaft of the second motor in the running state is used to drive the bidirectional screw to rotate.
[0014] Preferably, the connecting rod swung to an inclined state is used to drive the first smoothing roller and the second smoothing roller to move downward, and the connecting rod swung to a horizontal state is used to drive the first smoothing roller and the second smoothing roller to move upward.
[0015] Compared with the prior art, the beneficial effect of the present invention is that: the driving mechanism causes the connecting rod that swings to an inclined state to drive the first smoothing roller and the second smoothing roller to move downward, and the connecting rod that swings to a horizontal state drives the first smoothing roller and the second smoothing roller to move upward, so that the first smoothing roller and the second smoothing roller in the descending state smooth the filter cloth fibers when laying, and the smoothing mechanism facilitates the adjustment of the overall length of the first smoothing roller and the second smoothing roller, which can be used to smooth filter cloth fibers of different widths. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 This is a side view of the main structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the drive mechanism structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the smoothing mechanism structure of the utility model.
[0020] In the figure: 1, workbench; 2, rack; 3, laying frame; 4, laying roller assembly; 5, driving mechanism; 501, infrared sensor; 502, support; 503, first motor; 504, rotating shaft; 505, connecting rod; 6, smoothing mechanism; 601, second motor; 602, guide rod; 603, bidirectional screw; 604, first smoothing roller; 605, second smoothing roller; 606, connecting ring. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Please refer to Figures 1-4 The utility model provides a kind of filter cloth hair net laying device technical scheme: a kind of filter cloth hair net laying device, including workbench 1, the top of workbench 1 is fixedly connected with rack 2, rack 2 is slidably installed with laying frame 3, the surface of laying frame 3 is provided with laying roller assembly 4, the outside of laying frame 3 is provided with driving mechanism 5 and smoothing mechanism 6;
[0023] Driving mechanism 5 is used to drive smoothing mechanism 6 to run, and driving mechanism 5 includes infrared sensor 501, support 502, first motor 503, rotating shaft 504 and connecting rod 505.
[0024] Infrared sensor 501 is arranged on the inner side of rack 2, support 502 is fixedly connected to the outer side of laying frame 3, first motor 503 is fixedly installed on the outer side of support 502, rotating shaft 504 is rotatably connected to the inner side of support 502, one end of connecting rod 505 is fixedly connected to the outer wall of rotating shaft 504.
[0025] Please refer to Figure 2 Rotating shaft 504 is fixedly connected with the output shaft end of first motor 503, and the output shaft of running state first motor 503 is used to drive rotating shaft 504 to rotate.
[0026] In the embodiment: make controller control first motor 503 to run, then the output end of running state first motor 503 drives rotating shaft 504 to rotate, and rotating state rotating shaft 504 rotates to drive connecting rod 505 to swing downward.
[0027] Please refer to Figure 2 The number of infrared sensor 501 is two and symmetrically arranged, and infrared sensor 501 and first motor 503 are electrically connected through controller.
[0028] In this embodiment: the laying frame 3 will pass through an infrared sensor 501 and be detected by a receiving end of an infrared sensor 501, and then a transmitting end of an infrared sensor 501 will transmit this signal to the controller. Since the infrared sensor 501 is electrically connected to the first motor 503 through the controller, the controller controls the operation of the first motor 503.
[0029] Please refer to Figure 4 The smoothing mechanism 6 includes a second motor 601, a guide rod 602, a bidirectional screw rod 603, a first smoothing roller 604, a second smoothing roller 605 and two connecting rings 606;
[0030] The second motor 601 is fixedly installed on the outside of the connecting rod 505, the guide rod 602 is fixedly connected to the inside of the connecting rod 505, the bidirectional screw rod 603 is rotatably installed on the inside of the connecting rod 505, the connecting ring 606 is slidably connected to the outer wall of the guide rod 602, and the connecting ring 606 is connected to the bidirectional screw rod 603 through the screw rod seat, and the first smoothing roller 604 is rotatably connected to another connecting ring 606, and the second smoothing roller 605 is rotatably connected to one connecting ring 606.
[0031] In this embodiment: when it is necessary to adjust the overall length of the first smoothing roller 604 and the second smoothing roller 605, first connect the second motor 601 to power and operate it, so that the output shaft of the running second motor 601 drives the bidirectional screw rod 603 to rotate, and the rotating bidirectional screw rod 603 drives the two connecting rings 606 to move synchronously along the trajectory of the guide rod 602, then one connecting ring 606 moves along the positive thread trajectory of the bidirectional screw rod 603, and the other connecting ring 606 moves along the reverse thread trajectory of the bidirectional screw rod 603, and the two connecting rings 606 in the synchronous moving state respectively drive the first smoothing roller 604 and the second smoothing roller 605 to move, and a part of the second smoothing roller 605 is pulled out from the inner cavity of the first smoothing roller 604, then the overall length of the first smoothing roller 604 and the second smoothing roller 605 is increased, so that the above structure facilitates the adjustment of the overall length of the first smoothing roller 604 and the second smoothing roller 605.
[0032] Please refer to Figure 4 The second smoothing roller 605 has a hollow structure, the first smoothing roller 604 is slidably connected to the inner cavity of the second smoothing roller 605 and extends to the outside thereof, and the first smoothing roller 604 and the second smoothing roller 605 are both sleeved on the outside of the bidirectional screw rod 603.
[0033] In this embodiment: the two connecting rings 606 in the synchronous moving state respectively drive the first smoothing roller 604 and the second smoothing roller 605 to move, and a part of the second smoothing roller 605 is pulled out from the inner cavity of the first smoothing roller 604, thereby increasing the overall length of the first smoothing roller 604 and the second smoothing roller 605.
[0034] Please refer to Figure 4 , the output shaft end of the second motor 601 in the running state is fixedly connected with the bidirectional screw rod 603, and the output shaft of the second motor 601 in the running state is used to drive the bidirectional screw rod 603 to rotate.
[0035] In this embodiment: the output shaft of the second motor 601 in the running state drives the bidirectional screw rod 603 to rotate, and the bidirectional screw rod 603 in the rotating state drives the two connecting rings 606 to move synchronously along the track of the guide rod 602.
[0036] Please refer to Figure 3 , the connecting rod 505 in the tilting state is used to drive the first smoothing roller 604 and the second smoothing roller 605 to move downward, and the connecting rod 505 in the horizontal state is used to drive the first smoothing roller 604 and the second smoothing roller 605 to move upward.
[0037] In this embodiment: the rotating shaft 504 in the rotating state drives the connecting rod 505 to swing downward, the connecting rod 505 in the downward swinging state drives the first smoothing roller 604 and the second smoothing roller 605 to move downward, and the first smoothing roller 604 and the second smoothing roller 605 are lowered to the position in contact with the surface of the filter fabric fiber, and then the first smoothing roller 604 and the second smoothing roller 605 in the lowering state are used to smooth the filter fabric fiber during laying.
[0038] Working principle: When it is necessary to lay the filter cloth fleece, the laying frame 3 drives the laying roller assembly 4 to move along the track of the frame 2, and the moving laying roller assembly 4 lays the filter cloth fiber on the workbench 1. At this time, when the laying frame 3 drives the laying roller assembly 4 to move from left to right for laying, the laying frame 3 will pass through an infrared sensor 501 and be detected by the receiving end of an infrared sensor 501. Then the transmitting end of an infrared sensor 501 transmits this signal to the controller. Since the infrared sensor 501 is electrically connected to the first motor 503 through the controller, the controller controls the operation of the first motor 503. Then the output end of the running first motor 503 drives the rotating shaft 504 to rotate, and the rotating shaft 504 in the rotating state rotates to drive the connecting rod 505 to swing downward. The connecting rod 505 from the downward swinging state to the tilted state drives the first smoothing roller 604 and the second smoothing roller 604 to rotate. The roller 605 moves downward, so that the first smoothing roller 604 and the second smoothing roller 605 are lowered to a position in contact with the surface of the filter cloth fiber, and then the first smoothing roller 604 and the second smoothing roller 605 in the descending state smooth the filter cloth fibers when laying. When the laying frame 3 drives the laying roller assembly 4 to move to the rightmost position, the receiving end of another infrared sensor 501 detects it, as described above, and then controls the first motor 503 to run. The output end of the running first motor 503 drives the connecting rod 505 to swing upward through the rotating shaft 504. The connecting rod 505 that swings upward to a horizontal state drives the first smoothing roller 604 and the second smoothing roller 605 to move upward, thereby avoiding the situation where the first smoothing roller 604 and the second smoothing roller 605 in the descending state interfere with the filter cloth fibers laid on the workbench 1 when the laying frame 3 drives the laying roller assembly 4 to return to the leftmost position;
[0039] When the overall length of the first smoothing roller 604 and the second smoothing roller 605 needs to be adjusted, the second motor 601 is first powered on to operate, so that the output shaft of the second motor 601 in the running state drives the bidirectional screw rod 603 to rotate, and the rotating bidirectional screw rod 603 drives the two connecting rings 606 to move synchronously along the trajectory of the guide rod 602, so that one connecting ring 606 moves along the positive thread trajectory of the bidirectional screw rod 603, and the other connecting ring 606 moves along the reverse thread trajectory of the bidirectional screw rod 603, and the two connecting rings 606 in the synchronous movement state respectively drive the first smoothing roller 60 4 and the second smoothing roller 605 are moved, and a part of the second smoothing roller 605 is pulled out from the inner cavity of the first smoothing roller 604, thereby increasing the overall length of the first smoothing roller 604 and the second smoothing roller 605. Therefore, the above structure facilitates the adjustment of the overall length of the first smoothing roller 604 and the second smoothing roller 605, and can be used to smooth filter cloth fibers of different widths (it should be noted that there is only a small difference between the inner wall diameter of the first smoothing roller 604 and the outer wall diameter of the second smoothing roller 605, but the inner cavity of the first smoothing roller 604 is sufficient to wrap around the second smoothing roller 605).
[0040] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the present application, which should be limited only by the appended claims and their equivalents.
Claims
1. A filter cloth fleece laying device, comprising a workbench (1), the top of the workbench (1) being fixedly connected to a frame (2), a laying frame (3) being slidably mounted on the surface of the frame (2), and a laying roller assembly (4) being provided on the surface of the laying frame (3), characterized in that: A driving mechanism (5) and a smoothing mechanism (6) are provided on the outer side of the laying frame (3); The driving mechanism (5) is used to drive the smoothing mechanism (6) to operate, and the driving mechanism (5) includes an infrared sensor (501), a bracket (502), a first motor (503), a rotating shaft (504) and a connecting rod (505); The infrared sensor (501) is arranged on the inner side of the frame (2), the bracket (502) is fixedly connected to the outer side of the laying frame (3), the first motor (503) is fixedly installed on the outer side of the bracket (502), the rotating shaft (504) is rotatably connected to the inner side of the bracket (502), and one end of the connecting rod (505) is fixedly connected to the outer wall of the rotating shaft (504).
2. A filter cloth fleece laying device according to claim 1, characterized in that: The rotating shaft (504) is fixedly connected to the end of the output shaft of the first motor (503), and the output shaft of the first motor (503) in a running state is used to drive the rotating shaft (504) to rotate.
3. The filter cloth fleece laying device according to claim 1, characterized in that: There are two infrared sensors (501) and they are symmetrically arranged. The infrared sensors (501) are electrically connected to the first motor (503) via a controller.
4. The filter cloth fleece laying device according to claim 1, characterized in that: The smoothing mechanism (6) comprises a second motor (601), a guide rod (602), a bidirectional screw rod (603), a first smoothing roller (604), a second smoothing roller (605) and two connecting rings (606); The second motor (601) is fixedly installed on the outer side of the connecting rod (505), the guide rod (602) is fixedly connected to the inner side of the connecting rod (505), the bidirectional screw rod (603) is rotatably installed on the inner side of the connecting rod (505), the connecting ring (606) is slidably connected to the outer wall of the guide rod (602), and the connecting ring (606) is connected to the bidirectional screw rod (603) through a screw rod seat, and the first smoothing roller (604) is rotatably connected to another connecting ring (606), and the second smoothing roller (605) is rotatably connected to one connecting ring (606).
5. The filter cloth fleece laying device according to claim 4, characterized in that: The second smoothing roller (605) has a hollow structure, the first smoothing roller (604) is slidably connected to the inner cavity of the second smoothing roller (605) and extends to the outside thereof, and the first smoothing roller (604) and the second smoothing roller (605) are both sleeved on the outside of the bidirectional screw (603).
6. The filter cloth fleece laying device according to claim 4, characterized in that: The bidirectional screw rod (603) is fixedly connected to the end of the output shaft of the second motor (601), and the output shaft of the second motor (601) in the operating state is used to drive the bidirectional screw rod (603) to rotate.
7. The filter cloth fleece laying device according to claim 4, characterized in that: The connecting rod (505) swung to an inclined state is used to drive the first smoothing roller (604) and the second smoothing roller (605) to move downward, and the connecting rod (505) swung to a horizontal state is used to drive the first smoothing roller (604) and the second smoothing roller (605) to move upward.