Displacement type take-up machine
By introducing a servo motor to drive a precision screw in the take-up machine, uniform cable winding is achieved, solving the problem of uneven cable winding in traditional take-up machines, reducing workers' labor intensity and improving production efficiency.
Patent Information
- Application Number
- CN202423107450.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Traditional wire-winding machines are unable to wind the wires evenly during the winding process, resulting in excessive wire winding at one location and less wire winding at other locations. Manual guidance is required, which increases the labor intensity of workers and affects production efficiency.
A shift-type take-up machine is used, which uses a servo motor to drive a precision screw to make the screw seat slide left and right. The cable position is adjusted by a fixed guide wheel to achieve uniform cable winding and reduce manual guiding operations.
It achieves uniform cable winding, reduces workers' labor intensity, improves production efficiency, and avoids downtime problems caused by manual guidance errors.
Smart Images

Figure CN223444913U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a take -up machine technical field, specifically, it relates to displacement type take -up machine. BACKGROUND
[0002] The take -up machine is a kind of mechanical equipment, mainly for winding and storage wire rod.It is usually used with wire drawing machine, winding wire rod into the length and diameter required in the wire drawing process, then storage.
[0003] The traditional take -up machine does not have the function of uniform take -up, can cause the take -up roller to take too much in a position, and the rest position takes less, at this time, it still needs to be guided by manual to handle wire rod, so that the labor intensity of worker is larger, and it is easy to stop processing due to the fault of guiding operation, and further affect production efficiency. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing displacement type take -up machine, solves the problem that manual guiding processing in the take -up process in prior art can cause the intensity of worker to be larger and efficiency to be lower.
[0005] The utility model provides the following technical scheme: displacement type take -up machine, including displacement type take -up machine base and cable, the front of displacement type take -up machine base is provided with slide rail track, slide rail track's outer wall is slidably connected with slider, the front of slider is fixedly installed with upper shaft steel plate, the front of upper shaft steel plate near bottom is fixedly installed with displacement type take -up machine movable base, the right side of displacement type take -up machine movable base is fixedly installed with servo motor, the output shaft of servo motor is fixedly connected with coupling, the left side of coupling is fixedly connected with precision lead screw, the left end between precision lead screw and displacement type take -up machine movable base is rotatably connected, the outer wall of precision lead screw is slidably connected with lead screw seat, the bottom of lead screw seat is rotatably connected with fixed guide pulley, the outer wall of fixed guide pulley is movably connected with cable, the bottom of the inner chamber of displacement type take -up machine movable base is fixedly installed with two head limit position sensing switch.
[0006] As the preferred technical scheme, the front of upper shaft steel plate near top is fixedly installed with control box, the front of control box is provided with control button, the front of control box is fixedly installed with torque motor controller, the front of control box is fixedly installed with touch screen.
[0007] Through the above technical scheme, through the design of control box, control button, torque motor controller and touch screen, it is convenient for user to control the structure.
[0008] As the above technical scheme is preferred, the front surface of the upper shaft steel plate is fixedly provided with a torque motor close to the left side, the output shaft of the torque motor is fixedly connected with a belt transmission assembly, and the belt transmission assembly is provided with a rotation speed measuring encoder at the bottom of the driving end.
[0009] Through the above technical scheme, the rotation of the take-up spool can be powered by the torque motor and the belt transmission assembly.
[0010] As the above technical scheme is preferred, the front surface of the upper shaft steel plate is fixedly provided with a torque motor close to the left side, the output shaft of the torque motor is fixedly connected with a belt transmission assembly, and the belt transmission assembly is provided with a rotation speed measuring encoder at the bottom of the driving end.
[0011] As the above technical scheme is preferred, the front surface of the upper shaft steel plate is fixedly provided with a torque motor close to the left side, the output shaft of the torque motor is fixedly connected with a belt transmission assembly, and the belt transmission assembly is provided with a rotation speed measuring encoder at the bottom of the driving end.
[0012] Through the above technical scheme, the rotation of the take-up spool can be powered by the torque motor and the belt transmission assembly.
[0013] As the above technical scheme is preferred, the front surface of the upper shaft steel plate is fixedly provided with a torque motor close to the left side, the output shaft of the torque motor is fixedly connected with a belt transmission assembly, and the belt transmission assembly is provided with a rotation speed measuring encoder at the bottom of the driving end.
[0014] Through the above technical scheme, the rotation of the take-up spool can be powered by the torque motor and the belt transmission assembly.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] The utility model discloses a fixed guide wheel design can guide the cable, through the design of servo motor, can drive precision lead screw to rotate, promote the left and right sliding of lead screw seat, the position of fixed guide wheel is adjusted left and right simultaneously, so that the cable can be evenly wound on the outer wall of take -up spool, avoid manual cable guiding treatment, lead to the problem of the labor intensity of worker is greater, can improve the efficiency of cable winding simultaneously. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the front surface structure schematic drawing of the utility model;
[0018] Figure 2 As Figure 1 Enlarged structural schematic view at A in the middle;
[0019] Figure 3 As a side structure schematic view of the utility model.
[0020] In the figure: 1, control box; 2, control button; 3, torque motor controller; 4, touch screen; 5, worm reducer; 6, belt drive assembly; 7, torque motor; 8, take-up spool; 9, fixed top head; 10, movable top head; 11, upper shaft steel plate; 12, movable top head cylinder; 13, hydraulic pipe; 14, hydraulic pump; 15, support frame; 16, sliding block; 17, encoder for measuring rotational speed; 18, servo motor; 19, shaft coupling; 20, lead screw seat; 21, two-end limit position sensing switch; 22, fixed guide wheel; 23, displacement type take-up machine base; 24, displacement type take-up machine movable base; 25, cable. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.
[0022] As Figures 1-3 shown, the utility model provides a technical scheme: displacement type take-up machine, including displacement type take-up machine base 23 and cable 25, the front of displacement type take-up machine base 23 is provided with slide rail track, the outer wall of slide rail track is slidably connected with sliding block 16, the front of sliding block 16 is fixedly installed with upper shaft steel plate 11, the front of upper shaft steel plate 11 close to the bottom is fixedly installed with displacement type take-up machine movable base 24, the right side of displacement type take-up machine movable base 24 is fixedly installed with servo motor 18, the output shaft of servo motor 18 is fixedly connected with shaft coupling 19, the left side of shaft coupling 19 is fixedly connected with precision lead screw, the left end between precision lead screw and displacement type take-up machine movable base 24 is rotatably connected, the outer wall of precision lead screw is slidably connected with lead screw seat 20, the bottom of lead screw seat 20 is rotatably connected with fixed guide wheel 22, cable 25 is movably connected on the outer wall of fixed guide wheel 22, the bottom of the inner chamber of displacement type take-up machine movable base 24 is fixedly installed with two-end limit position sensing switch 21, fixed guide wheel 22 is used to guide cable 25, controls servo motor 18 to work, can drive precision lead screw to rotate, promotes the left and right sliding of lead screw seat 20, the position of fixed guide wheel 22 is adjusted left and right simultaneously, so that cable 25 can be evenly wound on the outer wall of take-up spool 8, through the design of slide rail track and sliding block 16, make upper shaft steel plate 11 slidably connected on displacement type take-up machine base 23, then it is convenient for user to adjust the position of the whole structure to meet the needs of production.
[0023] As an embodiment in the embodiment, as Figures 1-3As shown, the front surface of the upper shaft steel plate 11 is fixedly provided with a control box 1, the front surface of the control box 1 is provided with a control button 2, the front surface of the control box 1 is fixedly provided with a torque motor controller 3, the front surface of the control box 1 is fixedly provided with a touch screen 4, the front surface of the upper shaft steel plate 11 close to the left side is fixedly provided with a torque motor 7, the output shaft of the torque motor 7 is fixedly connected with a belt drive assembly 6, and the bottom of the driving end of the belt drive assembly 6 is provided with a rotation speed measuring encoder 17. Through the design of the control box 1, the control button 2, the torque motor controller 3 and the touch screen 4, the user can control the structure, the belt drive assembly 6 is a structure known in the art, including two pulleys and a belt body, so that the output shaft of the torque motor 7 is in transmission connection with the worm gear reducer 5, through the design of the rotation speed measuring encoder 17, the rotation speed of the take-up shaft 8 can be measured and fed back to the control box 1, so that the user can observe.
[0024] As an embodiment in the present embodiment, as Figures 1-3 As shown, the front surface of the upper shaft steel plate 11 is fixedly provided with a support frame 15, the number of the support frames 15 is two, the side surface of the support frame 15 on the left side is fixedly provided with a worm gear reducer 5, the driving end of the belt drive assembly 6 is fixedly connected with the input end of the worm gear reducer 5, the inner wall of the support frame 15 on the left side is rotatably connected with a fixed top head 9, the output end of the worm gear reducer 5 is fixedly connected with the left end of the fixed top head 9, the inner wall of the support frame 15 on the right side is detachably connected with a movable top head 10, the support frames 15 on the right side are detachably connected with the take-up shaft 8, the bottom of the support frame 15 on the right side is fixedly provided with a movable top head cylinder 12, the telescopic end of the movable top head cylinder 12 is fixedly connected with the outer wall of the movable top head 10, the end of the cable 25 is fixedly connected with the outer wall of the take-up shaft 8, the front surface of the upper shaft steel plate 11 is fixedly provided with a hydraulic pump 14, the output end of the hydraulic pump 14 is fixedly connected with a hydraulic pipe 13, after the torque motor 7 stops working, the movable top head cylinder 12 is controlled to retract, so that the movable top head 10 moves to the right, and the take-up shaft 8 after winding is taken out from the structure and replaced, so as to facilitate the use of the user, and the hydraulic pipe 13 and the hydraulic pump 14 are used to provide power for the work of the movable top head cylinder 12.
[0025] Working principle: when using, the cable 25 passes through the outer wall of the fixed guide wheel 22 and is connected to the outer wall of the take-up shaft 8, the control torque motor 7 works, the take-up shaft 8 is driven to rotate through the speed reduction of the belt transmission assembly 6 and the worm gear reducer 5, the function of winding the cable 25 is realized, in the process of winding, the control servo motor 18 works, drives the precision lead screw to rotate, promotes the left and right sliding of the lead screw seat 20, synchronously adjusts the left and right position of the fixed guide wheel 22, makes the cable 25 evenly wind on the outer wall of the take-up shaft 8, after winding, the control movable top head uses the cylinder 12 to shrink, pulls the movable top head 10 to move to the right, and then the take-up shaft 8 after winding is completed can be taken out from the structure and replaced.
[0026] The above examples are only used to illustrate the technical scheme of the utility model, and not to limit it.
Claims
1. A shift-type wire take-up machine, comprising a shift-type wire take-up machine base (23) and a cable (25), characterized in that: A slide rail is provided on the front of the shifting type wire take-up machine base (23), a slider (16) is slidably connected to the outer wall of the slide rail, an upper shaft steel plate (11) is fixedly installed on the front of the slider (16), a shifting type wire take-up machine movable base (24) is fixedly installed on the front of the upper shaft steel plate (11) near the bottom, a servo motor (18) is fixedly installed on the right side of the shifting type wire take-up machine movable base (24), and the output shaft of the servo motor (18) is fixedly connected to the coupling (1 9), a precision screw is fixedly connected to the left side of the coupling (19), the left end of the precision screw is rotatably connected to the movable base (24) of the shift type wire take-up machine, a screw seat (20) is slidably connected to the outer wall of the precision screw, the bottom of the screw seat (20) is rotatably connected to a fixed guide wheel (22), the cable (25) is movably connected to the outer wall of the fixed guide wheel (22), and two-end limit sensing switches (21) are fixedly installed at the bottom of the inner cavity of the movable base (24) of the shift type wire take-up machine.
2. The shift type wire take-up machine according to claim 1, characterized in that: A control box (1) is fixedly mounted on the front of the upper shaft steel plate (11) near the top, a control button (2) is provided on the front of the control box (1), a torque motor controller (3) is fixedly mounted on the front of the control box (1), and a touch screen (4) is fixedly mounted on the front of the control box (1).
3. The shift type wire take-up machine according to claim 1, characterized in that: A torque motor (7) is fixedly mounted on the upper shaft steel plate (11) near the front side on the left side, a belt drive assembly (6) is fixedly connected to the output shaft of the torque motor (7), and an encoder (17) for measuring rotational speed is provided at the bottom of the driving end of the belt drive assembly (6).
4. The shift-type wire take-up machine according to claim 3, characterized in that: A support frame (15) is fixedly mounted on the front side of the upper shaft steel plate (11), and the number of the support frames (15) is set to two. A worm gear reducer (5) is fixedly mounted on the side of the support frame (15) on the left side, and the driving end of the belt transmission assembly (6) is fixedly connected to the input end of the worm gear reducer (5). A fixed head (9) is rotatably connected to the inner wall of the support frame (15) on the left side, and the output end of the worm gear reducer (5) is fixedly connected to the left end of the fixed head (9).
5. The shift type wire take-up machine according to claim 4, characterized in that: A movable jack (10) is detachably connected to the inner wall of the support frame (15) on the right side, a take-up bobbin (8) is detachably connected between the adjacent sides of the fixed jack (9) and the movable jack (10), a cylinder (12) for a movable jack is fixedly installed at the bottom of the support frame (15) on the right side, a telescopic end of the cylinder (12) for the movable jack is fixedly connected to the outer wall of the movable jack (10), and an end of the cable (25) is fixedly connected to the outer wall of the take-up bobbin (8).
6. The shift type wire take-up machine according to claim 1, characterized in that: A hydraulic pump (14) is fixedly mounted on the front surface of the upper shaft steel plate (11), and a hydraulic pipe (13) is fixedly connected to the output end of the hydraulic pump (14).