Automatic control device for adjusting tension of take-up machine through air cylinder

Abstract

The utility model provides an automatic control device for adjusting the tension of a take-up machine by using a cylinder, which is provided with a case, an induction disc is arranged on the inner side of the case, a double-round-hole fixing frame is arranged on the outer side of the induction disc to install a tension rod, and a tension adjusting cylinder and a tension guide wheel are arranged at the front end of the tension rod. A tightening nut, a Y-shaped connector and a Haff clamping block fixing tension rod are arranged on the lower portion of the tension adjusting air cylinder, a guide wheel set is installed on the front side of the tension guide wheel, a proximity switch is installed on the lower portion of the induction disc, limiting switches are installed on the upper side and the lower side of the middle of the tension rod, and a locking handle is arranged on the double-round-hole fixing frame. The pneumatic FRL and the pressure regulator are mounted at the lower part of the case; the pressure gauge is mounted on the side surface of the case; according to the automatic control device for adjusting the tension of the take-up machine through the air cylinder, the take-up tension needed by the take-up machine is set through the pressure adjuster, the tension is adjusted and the tension fluctuation is buffered through the tension adjusting air cylinder, accurate control over the tension of flat cable production is achieved, and the production quality is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a wire bundling machine processing equipment technical field, concretely is a kind of automatic control device for tension of take-up machine adjusted by pneumatic cylinder. BACKGROUND

[0002] Wire bundling machine is a kind of main equipment used in the cable processing process, it bundles together multiple wire filaments to process cable, and according to the requirement of different specifications cable to the number of wire filaments, it arranges wire bundling, and in the process of arranging wire, it needs certain appropriate tension, to ensure that wire is evenly close and continuous on the wire reel, traditional take-up machine relies on spring tensioning tension rod to drive tension pulley to generate tension, and different cable production needs skilled worker to adjust spring tension according to experience, so that it can meet the processing of cable in a certain range, and its requirement error cannot be greater than a certain number;If tension is unstable in the processing process, spring fatigue or fracture occurs, it will lead to tension out of control, and seriously cause shutdown and batch cable processing scrap;Therefore, the applicant proposes a kind of automatic control device for tension of take-up machine adjusted by pneumatic cylinder according to production demand, and the stable and reliable tension automatic control adjusting device can conveniently adjust to meet the processing needs of different wire filaments, and according to different wire diameter, number and different take-up speed, it tests the corresponding optimal tension value, realizes rapid adjustment in processing production, and stable tension is maintained, so that the processing quality and efficiency of wire filament are further improved. CONTENT OF UTILITY MODEL

[0003] To solve the above technical problems, the utility model provides an automatic control device for tension of take-up machine adjusted by pneumatic cylinder, which replaces the traditional spring structure by setting tension adjusting pneumatic cylinder, accurately controls the tension on the wire, so that it has stable tension, effectively improves the processing quality of wire filament, and adjusts through pressure regulator when processing different wire filaments, pressure gauge displays tension condition, and it is simple and convenient to operate.

[0004] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0005] The utility model provides an automatic control device of tension of take -up machine with cylinder adjustment, including machine case, tension rod, inductive disc, double -round hole fixed frame, locking handle, proximity switch, tension guide pulley, tension adjusting cylinder, and tight nut, half block, limit switch, Y type joint, guide pulley group, pneumatic triplex, pressure regulator and pressure gauge, its characterized in be provided with machine case, the inboard right -hand side middle part mounting inductive disc of machine case, the inductive disc center is provided with double -round hole fixed frame, and the double -round hole fixed frame installs tension rod, and the double -round hole fixed frame outside sets up locking handle, and the tension rod front end installs tension guide pulley, and the tension guide pulley right side upper portion installs tension adjusting cylinder, and tension adjusting cylinder upper portion installs on machine case, and tension adjusting cylinder lower portion sets up tight nut, Y type joint and half block in proper order, and the half block installs on tension rod, and tension rod passes through half block, Y type joint and tight nut and connects the movable end of tension adjusting cylinder, and the left side guide pulley group of machine case is installed in, and the upper and lower sides of tension rod middle position are installed limit switch in the inboard of machine case, and the bottom of machine case installs pneumatic triplex and pressure regulator, and the side of machine case installs pressure gauge.

[0006] Further, the automatic control device of tension of take -up machine with cylinder adjustment is provided with half block and Y type joint, Y type joint installs half block upper portion, Y type joint is provided with rotating shaft seat in and is connected with half block, can make half block and Y type joint connection rotate.

[0007] Further, the automatic control device of tension of take -up machine with cylinder adjustment is provided with tension adjusting cylinder, pneumatic triplex and pressure regulator, the air inlet pipe of pneumatic triplex is connected with air compressor, the air outlet pipe is connected with tension adjusting cylinder, and pressure regulator is connected with pneumatic triplex.

[0008] The application brings the benefits of:

[0009] 1, the automatic control device of tension of take -up machine with cylinder adjustment uses tension adjusting cylinder instead of spring, makes its tension adjustment more stable;

[0010] 2, the automatic control device of tension of take -up machine with cylinder adjustment adopts pressure gauge to show tension condition, is more intuitive and clear, easy to control;

[0011] 3, the automatic control device of tension of take -up machine with cylinder adjustment sets up different winding processing pressure adjustment contrast table, and when adjusting, does not need professional adjusting personnel to adjust, and operation is more convenient;

[0012] 4, the automatic control device of tension of take -up machine with cylinder adjustment digitizes and adjusts tension, effectively saves adjusting time, and after adjusting through pressure regulator, the tension in the device is automatically adjusted to the required size, effectively improves production efficiency and quality. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is a schematic diagram of the overall structure of the present application;

[0014] Figure 2 is a schematic diagram of the local structure of the present application Figure One ;

[0015] Figure 3 is a schematic diagram of the local structure of the present application Figure Two .

[0016] In the figure, the marks are: 1, case; 2, tension rod; 3, induction disc; 4, double circular hole fixing frame; 5, locking handle; 6, proximity switch; 7, tension guide roller; 8, tension adjusting cylinder; 9, tightening nut; 10, half clamp block; 11, limit switch; 12, Y-shaped joint; 13, guide roller set; 14, pneumatic three-way piece; 15, pressure regulator; 16, pressure gauge. DETAILED DESCRIPTION

[0017] The present application will be further described in detail below in combination with the drawings and specific embodiments:

[0018] As shown in Figures 1-3 , the automatic control device for adjusting the tension of the take-up machine by the cylinder comprises a case 1, a tension rod 2, an induction disc 3, a double circular hole fixing frame 4, a locking handle 5, a proximity switch 6, a tension guide roller 7, a tension adjusting cylinder 8, a tightening nut 9, a half clamp block 10, a limit switch 11, a Y-shaped joint 12, a guide roller set 13, a pneumatic three-way piece 14, a pressure regulator 15 and a pressure gauge 16, as shown in Figure 1The automatic control device for adjusting the tension of the take-up machine by using a cylinder is provided with a machine box 1, which is made of steel plate welding, an inductive disc 3 is installed on the right middle part of the inner side of the machine box 1, a double-hole fixing frame 4 is arranged at the center of the inductive disc 3, a tension rod 2 is installed on the double-hole fixing frame 4, a locking handle 5 is arranged on the outer side of the double-hole fixing frame 4, the tension rod 2 is fastened in the double-hole fixing frame 4 through the locking handle 5, the length of the tension rod 2 can be adjusted or the tension rod 2 can be replaced when the locking handle 5 is opened, a tension guide wheel 7 is installed at the front end of the tension rod 2, a tension adjusting cylinder 8 is installed on the right upper part of the tension guide wheel 7, when the wire passes through the tension guide wheel 7, the tension rod 2 is given a downward or upward tension through the tension adjusting cylinder 8, the tension adjusting cylinder 8 is installed on the upper part of the machine box 1, a jam nut 9, a Y-shaped joint 12 and a half clamp block 10 are sequentially arranged on the lower part of the tension adjusting cylinder 8, the half clamp block 10 is installed on the tension rod 2, the tension rod 2 connects the movable end of the tension adjusting cylinder 8 through the half clamp block 10, the Y-shaped joint 12 and the jam nut 9, the Y-shaped joint 12 is installed on the upper part of the half clamp block 10, a rotating shaft seat is arranged in the Y-shaped joint 12 and connected with the half clamp block 10, so that the half clamp block 10 can rotate with the Y-shaped joint 12; a guide wheel set 13 is installed in the machine box 1 on the left side of the tension guide wheel 7, the guide wheel set 13 guides the wire to pass through the tension guide wheel 7, limit switches 11 are installed on the upper and lower sides of the middle position of the tension rod 2 on the inner side of the machine box 1, the limit switches 11 limit the activity range of the tension rod 2, so as to avoid the wire breakage caused by excessive or insufficient tension, when the tension rod 2 contacts the limit switches 11, corresponding alarm information can be triggered to remind the management personnel to pay attention to the treatment; a pneumatic three-way joint 14 and a pressure regulator 15 are installed on the bottom of the machine box 1, a pressure gauge 16 is installed on the side of the machine box 1, the air inlet pipe of the pneumatic three-way joint 14 is connected with an air compressor, the air outlet pipe is connected with the tension adjusting cylinder 8, the pressure regulator 15 is connected with the pneumatic three-way joint 14, the pressure of the output air pressure of the pneumatic three-way joint 14 can be adjusted through the pressure regulator 15, the pressure gauge 16 installed on the side of the machine box 1 can directly understand the current pressure value, the automatic control device for adjusting the tension of the take-up machine by using a cylinder replaces the traditional tension rod spring structure through the setting of the tension adjusting cylinder 8, accurately controls the tension on the wire, makes the wire have stable tension, effectively improves the processing quality of the wire, and the pressure gauge 16 displays the tension condition when different wires are processed, so that the operation is simple and convenient.

[0019] The above is only a preferred embodiment of the present application, and does not limit the present application in any other form, and any modification or equivalent change made according to the technical essence of the present application still belongs to the scope of the present application.

Claims

1. An automatic control device for adjusting the tension of a wire take-up machine using a cylinder, comprising a housing (1), a tension rod (2), a sensor disk (3), a double-hole fixing frame (4), a locking handle (5), a proximity switch (6), a tension guide wheel (7), a tension adjustment cylinder (8), a tightening nut (9), a half clamp (10), a limit switch (11), a Y-type connector (12), a guide wheel assembly (13), a pneumatic triplex (14), a pressure regulator (15) and a pressure gauge (16), characterized in that: The automatic control device for adjusting the tension of the wire take-up machine by using a cylinder is provided with a machine box (1), an induction disk (3) is installed on the middle of the right side of the inner side of the machine box (1), a double-hole fixing frame (4) is provided at the center of the induction disk (3), a tension rod (2) is installed on the double-hole fixing frame (4), a locking handle (5) is provided on the outer side of the double-hole fixing frame (4), a tension guide wheel (7) is installed at the front end of the tension rod (2), a tension adjustment cylinder (8) is installed on the upper right side of the tension guide wheel (7), the upper part of the tension adjustment cylinder (8) is installed on the machine box (1), and the lower part of the tension adjustment cylinder (8) is provided with a tightening screw in sequence. A cap (9), a Y-type joint (12) and a half clamp (10), the half clamp (10) is installed on the tension rod (2), and the tension rod is connected to the movable end of the tension adjustment cylinder (8) through the half clamp (10), the Y-type joint (12) and the tightening nut (9); a guide wheel group (13) is installed in the chassis (1) on the left side of the tension guide wheel (7), and limit switches (11) are installed on the upper and lower sides of the middle position of the tension rod (2) on the inner side of the chassis (1); a pneumatic triplet (14) and a pressure regulator (15) are installed near the bottom of the chassis (1), and a pressure gauge (16) is installed on the side of the chassis (1).

2. The automatic control device for adjusting the tension of a wire take-up machine using a cylinder according to claim 1, characterized in that: The automatic control device for adjusting the tension of the wire take-up machine by using an air cylinder is provided with a half clamping block (10) and a Y-type joint (12). The Y-type joint (12) is installed on the upper part of the half clamping block (10). A rotating shaft seat is provided in the Y-type joint (12) and is connected to the half clamping block (10), so that the half clamping block (10) and the Y-type joint (12) can be connected and rotated.

3. The automatic control device for adjusting the tension of a wire take-up machine using a cylinder according to claim 1, characterized in that: The automatic control device for adjusting the tension of the wire take-up machine using a cylinder is provided with a tension-adjusting cylinder (8), a pneumatic triplet (13) and a pressure regulator (15); the air inlet pipe of the pneumatic triplet (14) is connected to the air compressor, the air outlet pipe is connected to the tension-adjusting cylinder (8), and the pressure regulator (15) is connected to the pneumatic triplet (14).

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