Sludge heat pump drying all-in-one machine
By setting an inclined slide and a first filter in the sludge heat pump drying machine and using a lever and a multi-layer filter structure, the problem of untimely screening of solid debris is solved, and the stability and efficiency of the sludge drying process are achieved.
Patent Information
- Application Number
- CN202422863162.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-23
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-23
AI Technical Summary
In existing sludge heat pump drying machines, solid debris in the sludge is difficult to screen out in a timely manner, leading to problems such as blockage and tool damage.
An inclined slide and a first filter screen are set in the sludge heat pump drying machine, and a lever is used to screen and clean solid debris. Combined with a solid collection box and a multi-layer filter screen structure, effective filtration and centralized collection of solid debris can be achieved.
It effectively reduces the risk of blockage, improves the working efficiency and stability of the equipment, and reduces failures and downtime.
Smart Images

Figure CN223445391U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of sludge drying, specifically, relates to sludge heat pump drying all -in -one. BACKGROUND
[0002] In the sewage treatment process, a large amount of sludge will be produced, and these sludge contains a large amount of water, if not effectively treated and disposed, not only will occupy a large amount of land resources, also can cause serious pollution to the environment. In order to reduce the moisture content of sludge, realize the reduction, stabilization and harmless treatment of sludge, sludge heat pump drying all -in -one as a kind of drying equipment, gradually receives attention.
[0003] The sludge heat pump drying all -in -one in prior art usually utilizes heat pump to generate hot air to heat sludge, makes the water in sludge evaporate, then the hot air mixed with oil and water vapor enters the heat exchanger, and the heat exchanger condenses the water vapor in hot air into liquid. But in actual use, the sludge usually doped with solid impurities, and the solid impurities can affect the subsequent dried soil conveying, thereby causing blockage, and some cutting sludge devices can also damage the cutter. UTILITY MODEL CONTENT
[0004] The utility model provides sludge heat pump drying all -in -one, solve the problem that the solid in related technical sludge cannot be screened in time.
[0005] The technical scheme of the utility model is as follows:
[0006] Sludge heat pump drying all -in -one, comprising:
[0007] Frame body, the frame body has drying space in, the drying space is used to dry sludge;
[0008] Inclined slide, set up on the frame body, the inclined slide is used to transport the sludge to the drying space;
[0009] First filter screen, set up in the inclined slide one end close to the drying space, the first filter screen is used to filter the solid in the sludge, the first filter screen has a plurality of first through -holes and a plurality of second through -holes, the first through -hole is used for the sludge to pass;
[0010] Dial lever, relatively the frame body rotation setting, the dial lever rotates and passes through the second through -hole, the dial lever is used to dial the solid on the first filter screen.
[0011] Optionally, the dial lever has a plurality of, further comprising:
[0012] A rotating shaft is arranged on the frame body, and a plurality of the push rods are arranged on the rotating shaft and are sequentially distributed along the axis of the rotating shaft. An end of the push rod away from the rotating axis of the rotating shaft has a bending portion for hooking the solid.
[0013] Optionally, the application further comprises:
[0014] A stepping motor is arranged on the frame body, and the stepping motor is used to drive the rotating shaft to rotate.
[0015] A solid collecting box is arranged on the frame body, and the solid collecting box is located on a side of the rotating shaft away from the inclined chute.
[0016] A second filter screen is arranged on the frame body and located in the solid collecting box. The second filter screen has a plurality of third through holes and a plurality of fourth through holes. The third through holes are used for the sludge to pass through. After the push rod rotates, the push rod sequentially passes through the second through holes and the fourth through holes.
[0017] Optionally, the solid collecting box is detachably arranged on the frame body, and the second filter screen is arranged obliquely relative to the solid collecting box. The second filter screen is used to guide the solid to the bottom of the solid collecting box. The application further comprises:
[0018] A blocking curtain is arranged on the frame body and located on a side of the rotating shaft close to the solid collecting box.
[0019] Optionally, the application further comprises:
[0020] A third filter screen is arranged at the bottom of the solid collecting box. The third filter screen is used to receive the solid falling from the second filter screen. The third filter screen has a plurality of fifth through holes and a plurality of sixth through holes. The fifth through holes are used for the sludge to pass through, and the sixth through holes are used for the push rod to pass through.
[0021] Optionally, the application further comprises:
[0022] A feeding hopper is arranged on the frame body and located below the inclined chute. The feeding hopper is used to receive the sludge falling from the first filter screen, the second filter screen, and the third filter screen.
[0023] A stirring shaft is arranged to rotate in the feeding hopper. The rotating axis of the stirring shaft is parallel to the rotating axis of the rotating shaft. The stirring shaft is used to stir the sludge in the feeding hopper.
[0024] Optionally, the application further comprises:
[0025] A conveying device is arranged in the drying space, and the conveying device is located below the feeding hopper and is used to receive and convey the material falling from the feeding hopper.
[0026] Optionally, the utility model also comprises:
[0027] A low-temperature heat pump is arranged in the drying space, and the low-temperature heat pump is located below the conveying device and is used to generate high-temperature air.
[0028] Optionally, the utility model also comprises:
[0029] A heat exchanger is arranged in the drying space and is used to condense water vapor in the drying space.
[0030] The working principle and beneficial effects of the utility model are as follows:
[0031] In the utility model, a drying space for drying sludge is arranged inside the frame body. The sludge is conveyed to the drying space through an inclined slide. A first filter screen is located at one end of the inclined slide close to the drying space and can filter the sludge. The sludge can enter the drying space through the first through hole, while the larger solids are blocked on the filter screen. The lever can rotate relative to the frame body. When the lever rotates, it can pass through the second through hole and thus dislodge the solids on the first filter screen.
[0032] The first filter screen can effectively screen the solids in the sludge before the sludge enters the drying space, reducing the risk of blockage in the subsequent conveying and processing process. Secondly, the arrangement of the lever can timely clean the solids on the filter screen, avoiding blockage of the filter screen and ensuring continuous filtration. Thirdly, the working efficiency and stability of the sludge heat pump drying all-in-one machine are improved, and the failure and downtime caused by the solids are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0033] The above features, technical characteristics, advantages and implementation modes of the utility model will be further described in a clear and understandable manner in combination with the preferred embodiments and the accompanying drawings.
[0034] Fig. 1 It is a structural schematic diagram of the utility model;
[0035] Fig. 2 It is a structural schematic diagram of the inclined slide of the utility model;
[0036] Fig. 3 It is a sectional structural schematic diagram of the inclined slide of the utility model;
[0037] Fig. 4 It is a structural schematic diagram of the drying space of the utility model.
[0038] In the figure: 100, frame body, 110, drying space, 200, inclined slide, 210, first filter screen, 211, first through hole, 222, second through hole, 310, lever, 320, rotating shaft, 330, stepper motor, 311, bending part, 400, solid collection box, 500, second filter screen, 510, third through hole, 520, fourth through hole, 600, curtain, 700, third filter screen, 710, fifth through hole, 720, sixth through hole, 800, feeding hopper, 810, stirring shaft, 910, conveying device, 920, low-temperature heat pump, 930, heat exchanger. DETAILED DESCRIPTION
[0039] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, specific embodiments of the present application will be described below with reference to the drawings. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained from these drawings without creative labor, and other embodiments can also be obtained.
[0040] In order to make the drawing simple, only the parts related to the present application are shown in the drawings, which do not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, in some drawings, only one of the components with the same structure or function is shown, or only one of them is marked. In this paper, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0041] In this paper, it should be noted that unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0042] In addition, in the description of the present application, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0043] Reference Figs. 1-4The utility model discloses a sludge heat pump drying all -in -one, including the drying space 110 who has in the frame body 100, drying space 110 is used for drying sludge, the inclined slide 200 sets up on the frame body 100, and the inclined slide 200 is used for conveying sludge to drying space 110, first screen 210 sets up in the one end of the inclined slide 200 close to drying space 110, and first screen 210 is used for filtering the solid in sludge, and first screen 210 has a plurality of first through -hole 211 and a plurality of second through -hole 222, and first through -hole 211 is used for sludge to pass, and the lever 310 is rotatably arranged relative to the frame body 100, and the lever 310 passes through second through -hole 222 after rotating, and the lever 310 is used for the solid on first screen 210 to stir.
[0044] In the embodiment, the drying space 110 for drying sludge is arranged in the frame body 100. The sludge is conveyed to the drying space 110 through the inclined slide 200. The first screen 210 located at the one end of the inclined slide 200 close to the drying space 110 can filter the sludge. The sludge can pass into the drying space 110 through the first through -hole 211, and the larger solid is blocked on the screen. The lever 310 can rotate relative to the frame body 100. When the lever 310 rotates, it can pass through the second through -hole 222, so as to stir the solid on the first screen 210.
[0045] The first screen 210 can effectively screen the solid impurities in the sludge before the sludge enters the drying space 110, reducing the risk of blockage in the subsequent conveying and processing process. Secondly, the setting of the lever 310 can timely clean the solid impurities on the screen, avoid the screen from being blocked, and ensure the continuous filtration. Furthermore, the lever 310 can produce a patting effect on the larger sludge on the first screen 210, improve the passing rate of the sludge, improve the working efficiency and stability of the sludge heat pump drying all -in -one, and reduce the failure and downtime caused by the solid impurities.
[0046] Further, the lever 310 has a plurality of, further comprising a rotating shaft 320, rotatably arranged on the frame body 100, a plurality of levers 310 are arranged on the rotating shaft 320, and the plurality of levers 310 are distributed along the axis of the rotating shaft 320 in turn. The end of the lever 310 away from the rotating axis of the rotating shaft 320 has a bending part 311, and the bending part 311 is used for hooking the solid.
[0047] In the embodiment, the rotating shaft 320 is rotatably installed on the frame body 100, all the levers 310 are fixedly installed on the rotating shaft 320, and are distributed along the axis of the rotating shaft 320 in turn. The end of the lever 310 away from the rotating axis of the rotating shaft 320 is provided with the bending part 311. When the lever 310 rotates, the bending part 311 can hook the solid impurities on the first screen 210.
[0048] The arrangement of the plurality of poking rods 310 increases the efficiency and effect of cleaning the first filter screen 210, and can more comprehensively and quickly process solid impurities on the filter screen. Secondly, the design of the bent portion 311 improves the reliability of hooking solid impurities, and increases the cleaning efficiency of solid impurities. Furthermore, the plurality of poking rods 310 are driven to rotate synchronously by the rotating shaft 320, centralized control and collaborative work are realized, and the operation process is simplified.
[0049] Further, the step motor 330 is arranged on the frame 100, and is used to drive the rotating shaft 320 to rotate. The solid collection box 400 is arranged on the frame 100, and is located on the side of the rotating shaft 320 away from the inclined slide 200. The second filter screen 500 is arranged on the frame 100, and is located in the solid collection box 400. The second filter screen 500 has a plurality of third through holes 510 and a plurality of fourth through holes 520. The third through holes 510 are used for sludge to pass through. After the poking rod 310 rotates, the poking rod 310 successively passes through the second through hole 222 and the fourth through hole 520.
[0050] In the embodiment, the solid collection box 400 is used to collect the solid impurities pushed by the poking rod 310, and centralized storage and processing of the solid impurities are realized. The step motor 330 makes the rotating shaft 320 intermittently rotate. After the poking rod 310 drives the solid to the other side of the rotating shaft 320, the rotating shaft 320 stops rotating, so that the solid on the poking rod 310 can fall onto the second filter screen 500 under the action of gravity, and the sludge brought by the poking rod 310 can fall from the third through hole 510.
[0051] The step motor 330, the solid collection box 400 and the second filter screen 500 realize centralized collection of the solid.
[0052] Further, the solid collection box 400 is detachably arranged on the frame 100. The second filter screen 500 is arranged obliquely relative to the solid collection box 400. The second filter screen 500 is used to guide the solid to the bottom of the solid collection box 400. The frame 100 further comprises a curtain 600 located on the side of the rotating shaft 320 close to the solid collection box 400.
[0053] In the embodiment, the solid collecting box 400 is detachably mounted on the frame 100, facilitating the removal of the full solid waste for disposal. The second filter screen 500 is obliquely arranged relative to the solid collecting box 400. When the solid falls on the second filter screen 500 under the action of gravity, it slides away from the rotating shaft 320 along the second filter screen 500 under the action of gravity, avoiding the interference between the solid on the second filter screen 500 and the push rod 310 when the rotating shaft 320 rotates again. The curtain 600 is mounted on the frame 100 and located on the side of the rotating shaft 320 close to the solid collecting box 400. The curtain 600 can block the sludge brought by the push rod 310 from splashing and prevent it from scattering everywhere. Even if the solid collecting box 400 is removed by the operator, the curtain 600 can still play a blocking role to prevent the sludge from splashing everywhere.
[0054] Further, the third filter screen 700 is arranged at the bottom of the solid collecting box 400. The third filter screen 700 is used to receive the solid falling from the second filter screen 500. The third filter screen 700 has a plurality of fifth through holes 710 and a plurality of sixth through holes 720. The fifth through holes 710 are used for the sludge to pass through, and the sixth through holes 720 are used for the push rod 310 to pass through.
[0055] In the embodiment, the solid on the second filter screen 500 falls on the third filter screen 700 under the action of gravity. The third filter screen 700 can move away from the rotating shaft 320 together with the solid collecting box 400, so that the collected solid can be removed uniformly. Part of the sludge on the second filter screen 500 may slide into the third filter plate. The fifth through holes 710 can make the sludge pass through, further improving the passing rate of the sludge. The sixth through holes 720 can improve the versatility of the installation of the third filter screen 700, avoiding the interference between the third filter screen 700 and the push rod 310 due to improper installation position.
[0056] Further, the feeding hopper 800 is arranged on the frame 100 and located below the inclined chute 200. The feeding hopper 800 is used to receive the sludge falling from the first filter screen 210, the second filter screen 500 and the third filter screen 700. The stirring shaft 810 is rotatably arranged in the feeding hopper 800. The rotation axis of the stirring shaft 810 is parallel to the rotation axis of the rotating shaft 320. The stirring shaft 810 is used to stir the sludge in the feeding hopper 800.
[0057] In the embodiment, the feeding hopper 800 is mounted on the frame 100 and located below the inclined chute 200. It can receive the sludge falling from the first filter screen 210, the second filter screen 500 and the third filter screen 700. The stirring shaft 810 is rotatably arranged in the feeding hopper 800. The rotation axis of the stirring shaft 810 is parallel to the rotation axis of the rotating shaft 320. When the stirring shaft 810 rotates, it stirs the sludge in the feeding hopper 800, further crushing the large sludge and improving the drying efficiency.
[0058] Further, the conveying device 910 is arranged in the drying space 110, and the conveying device 910 is arranged below the feeding hopper 800, and the conveying device 910 is used for receiving and conveying the material falling from the feeding hopper 800.
[0059] In the embodiment, when the material in the feeding hopper 800 falls, the conveying device 910 can receive and convey the material to a designated position at a set direction and speed, so as to perform subsequent drying treatment. The conveying device 910 adopts a conveyor that can allow hot air to pass through, so as to facilitate the hot air to pass through the sludge from the bottom of the sludge to heat and dry the sludge.
[0060] Further, the low-temperature heat pump 920 is arranged in the drying space 110, and the low-temperature heat pump 920 is arranged below the conveying device 910, and the low-temperature heat pump 920 is used for generating high-temperature air.
[0061] In the embodiment, when the low-temperature heat pump 920 operates, high-temperature air can be generated, and the high-temperature air rises to heat the sludge on the conveying device 910, so as to evaporate the water in the sludge and realize drying treatment.
[0062] Further, the heat exchanger 930 is arranged in the drying space 110, and the heat exchanger 930 is used for condensing the water vapor in the drying space 110.
[0063] In the embodiment, during the drying process, the water in the sludge evaporates to form water vapor, and the heat exchanger 930 can cool and condense the water vapor into liquid water.
[0064] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and all should be covered in the scope of the claims of the present application.
Claims
1. Sludge heat pump drying machine, characterized by: include: A frame (100), wherein the frame (100) has a drying space (110), and the drying space (110) is used for drying sludge; An inclined slide (200) is provided on the frame (100), and the inclined slide (200) is used to transport the sludge into the drying space (110); a first filter screen (210) disposed at one end of the inclined slideway (200) close to the drying space (110), the first filter screen (210) being used to filter solids in the sludge, the first filter screen (210) having a plurality of first through holes (211) and a plurality of second through holes (222), the first through holes (211) being used for the sludge to pass through; A shifting rod (310) is rotatably arranged relative to the frame (100), and the shifting rod (310) passes through the second through hole (222) after rotation. The shifting rod (310) is used to shift the solid on the first filter screen (210).
2. The sludge heat pump drying integrated machine according to claim 1, characterized in that: The shift lever (310) has several parts and further includes: A rotating shaft (320) is rotatably arranged on the frame (100), and a plurality of the shifting rods (310) are all arranged on the rotating shaft (320), and the plurality of the shifting rods (310) are sequentially distributed along the axis of the rotating shaft (320), and one end of the shifting rod (310) away from the rotating axis of the rotating shaft (320) has a bent portion (311), and the bent portion (311) is used to hook the solid.
3. The sludge heat pump drying integrated machine according to claim 2, characterized in that: Also includes: A stepper motor (330) is provided on the frame (100), and the stepper motor (330) is used to drive the rotating shaft (320) to rotate; A solid collection box (400) is provided on the frame (100), and the solid collection box (400) is located on a side of the rotating shaft (320) away from the inclined slideway (200); The second filter screen (500) is arranged on the frame (100). The second filter screen (500) is located in the solid collection box (400). The second filter screen (500) has a plurality of third through holes (510) and a plurality of fourth through holes (520). The third through holes (510) are used for the sludge to pass through. After the lever (310) is rotated, it passes through the second through holes (222) and the fourth through holes (520) in sequence.
4. The sludge heat pump drying integrated machine according to claim 3, characterized in that: The solid collection box (400) is detachably mounted on the frame (100), the second filter screen (500) is tilted relative to the solid collection box (400), and the second filter screen (500) is used to guide the solids to the bottom of the solid collection box (400), and further comprises: A barrier curtain (600) is provided on the frame (100), and the barrier curtain (600) is located on a side of the rotating shaft (320) close to the solid collection box (400).
5. The sludge heat pump drying integrated machine according to claim 4, characterized in that: Also includes: The third filter screen (700) is arranged at the bottom of the solid collection box (400). The third filter screen (700) is used to receive the solids dropped from the second filter screen (500). The third filter screen (700) has a plurality of fifth through holes (710) and a plurality of sixth through holes (720). The fifth through holes (710) are used for the sludge to pass through, and the sixth through holes (720) are used for the lever (310) to pass through.
6. The sludge heat pump drying integrated machine according to claim 5, characterized in that: Also includes: a feed hopper (800) disposed on the frame (100), the feed hopper (800) being located below the inclined slideway (200), and the feed hopper (800) being used to receive the sludge falling from the first filter screen (210), the second filter screen (500), and the third filter screen (700); A stirring shaft (810) is rotatably disposed in the feed hopper (800), wherein the rotation axis of the stirring shaft (810) is parallel to the rotation axis of the rotating shaft (320), and the stirring shaft (810) is used to stir the sludge in the feed hopper (800).
7. The sludge heat pump drying integrated machine according to claim 6, characterized in that: Also includes: A conveying device (910) is provided in the drying space (110), and the conveying device (910) is located below the feed hopper (800). The conveying device (910) is used to receive and convey the material dropped from the feed hopper (800).
8. The sludge heat pump drying integrated machine according to claim 7, characterized in that: Also includes: A low-temperature heat pump (920) is provided in the drying space (110), the low-temperature heat pump (920) is located below the conveying device (910), and the low-temperature heat pump (920) is used to generate high-temperature air.
9. The sludge heat pump drying integrated machine according to claim 1, characterized in that: Also includes: A heat exchanger (930) is provided in the drying space (110), and the heat exchanger (930) is used to condense water vapor in the drying space (110).