Tunnel lining grouting thickness detection device

By introducing a negative pressure mechanism and an exhaust fan into the tunnel lining grouting thickness detection device, the problem of dust and debris dispersion during drilling was solved, ensuring the health of workers and environmental safety, and improving the efficiency of drill bit replacement.

CN223447003UActive Publication Date: 2025-10-17SHANDONG GEZHOUBA JITAI EXPRESSWAY CO LTD +1
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Patent Information

Application Number
CN202423273660.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-10-17
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing tunnel lining grouting thickness detection devices generate debris and dust during drilling that floats in the air, affecting the health of workers and environmental safety.

Method used

A detection device with a negative pressure mechanism and an exhaust fan is designed. The negative pressure mechanism and the exhaust fan can absorb the debris and dust generated during the operation of the drill into the storage box to prevent them from floating into the air, and the drill bit can be quickly replaced through the slot structure.

Benefits of technology

It effectively avoids the dispersion of dust and debris during drilling, protects the health of workers and environmental safety, and improves the efficiency of drill bit disassembly and assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tunnel engineering, and particularly relates to a tunnel lining grouting thickness detection device which comprises a device body and a drill bit, a frame is arranged in a storage box, a filter screen is mounted on the frame, a negative pressure mechanism is further arranged in the storage box, and the negative pressure mechanism is connected with the drill bit. And the negative pressure mechanism can adsorb chippings generated during the operation of the drill bit into the storage box. Dust and chippings generated during detection can be conveniently processed by installing the exhaust fan, the exhaust fan is started to rotate, air around the drill bit can be sucked during rotation of the exhaust fan, and therefore when the drill bit drills a tunnel lining, the generated dust and chippings float into the storage box through suction force of the exhaust fan and then are accumulated on the filter screen, and the dust and chippings are prevented from falling off. And after drilling is finished, the filter screen is taken out from the storage box, and dust and impurities on the filter screen are cleaned, so that the dust and impurities generated during drilling are prevented from flying in the air to cause harm to the body health of workers and the environment, and the body health of the workers and the environmental safety are further ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tunnel engineering technical field, concretely is a kind of tunnel lining grouting thickness detection device. BACKGROUND

[0002] Tunnel lining grouting is a common construction technology, used to fill the gap between lining and surrounding rock, improve the compactness and waterproofness of lining, and also can enhance the bonding force of lining and surrounding rock, prevent lining from cracking, deformation and other diseases, by detecting the thickness of tunnel lining grouting, the quality of grouting construction can be evaluated, to ensure that the grouting layer reaches the design requirement thickness, so as to effectively play its role of reinforcement and waterproofing, there are many methods for existing tunnel lining grouting thickness detection device, generally drilling holes in the tunnel, and measuring the thickness by the obtained drilling holes.

[0003] Patent document CN217999639U discloses a kind of tunnel lining grouting thickness detection device, "including device main body, the device main body top is equipped with hydraulic cylinder, the hydraulic cylinder middle is equipped with lifting column, the lifting column top is equipped with top operation table, the top operation table top is equipped with limit fixed base, the limit fixed base top is equipped with punching assembly, the device main body bottom is equipped with driving assembly, the driving assembly front and back ends are equipped with support assembly;The tunnel lining grouting thickness detection device of the utility model utilizes support assembly to cooperate adjustable telescopic arm and pressure motor to provide support for the device by driving support base downward pressure design, which can improve the stability of the device during operation, the fixed assembly and driver can drive the driving shaft to cooperate with slide shaft and limit fixed seat to adjust the punching assembly, the hydraulic cylinder and lifting column can adjust the position of top operation table according to the height of tunnel", however, the tunnel lining grouting thickness detection device of the above-mentioned disclosure mainly considers that the design of providing support for the device by driving support base downward pressure can improve the stability of the device during operation, without considering that when drilling holes in tunnel lining, the friction between drill bit and concrete on the tunnel will generate a large amount of debris and dust, and the debris and dust floating in the air will affect the air quality in the tunnel, and workers will inhale the dust impurities floating in the air when breathing, which increases the risk of respiratory diseases for workers, therefore, it is necessary to develop a tunnel lining grouting thickness detection device to protect the health and safety of workers and the environment. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of tunnel lining grouting thickness detection device to solve the technical problem that debris and dust generated during drilling will affect the health and safety of workers and the environment.

[0005] To achieve the above object, the utility model provides following technical scheme: a kind of tunnel lining grouting thickness detection device, including device body and drill bit, hydraulic rod is fixedly installed on the device body, receiving box is fixedly installed on the hydraulic rod, motor is fixedly installed in the receiving box, connecting column is fixedly installed on the motor, and drill bit is installed on connecting column;

[0006] Frame is arranged in the receiving box, connecting assembly is symmetrically arranged on the receiving box, and the frame is connected with the receiving box by connecting assembly, filter screen is fixedly installed on the frame, negative pressure mechanism is also provided in the receiving box, the negative pressure mechanism is located below the filter screen, and the negative pressure mechanism can adsorb the debris generated during drill bit operation in the receiving box.

[0007] Preferably, the negative pressure mechanism includes a mounting slot, a support plate, a motor, an exhaust fan and a hollow plate, the mounting slot is arranged in the receiving box, the support plate is fixedly installed in the mounting slot, the motor is fixedly installed on the support plate, the exhaust fan is fixedly installed on the output end of the motor, and the hollow plate is fixedly installed on the upper and lower ends of the mounting slot.

[0008] Preferably, the connecting assembly includes a chute, a sliding block, a first threaded groove, a threaded rod and a second threaded groove, the chute is symmetrically arranged on the inner wall of the receiving box, the sliding block is slidingly installed in the chute, and the sliding block is fixedly installed on both sides of the frame, the first threaded groove is symmetrically arranged on the receiving box, one end of the first threaded groove extends into the interior of the chute, the threaded rod is threadedly connected in the first threaded groove, the second threaded groove is arranged on the sliding block, and one end of the threaded rod penetrates out of the interior of the first threaded groove and is arranged in the second threaded groove, and the threaded rod is threadedly connected with the second threaded groove.

[0009] Preferably, four mounting slots are arranged in the receiving box, the support plates are fixedly installed in the mounting slots, and the motors are fixedly installed on the support plates.

[0010] Preferably, a power supply block is installed in the receiving box, and the power supply block is connected with the motor through a circuit.

[0011] Preferably, a clamping groove is fixedly installed on the connecting column, a threaded groove is arranged on the outer wall of the clamping groove, a nut is threadedly connected on the threaded groove, notches are symmetrically arranged on the clamping groove, and the bottom end of the drill bit is arranged in the clamping groove.

[0012] Preferably, an annular groove is arranged around one end of the drill bit, an annular protrusion is clamped in the annular groove, and the annular protrusion is fixedly installed on the inner wall of the clamping groove.

[0013] Preferably, a plurality of moving wheels are arranged at the bottom end of the device body, and the moving wheels are symmetrically arranged in two groups.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1. The utility model discloses a dust and debris generated during detection can be handled through the installation of the exhaust fan, first, the motor is started to drive the exhaust fan to rotate, the exhaust fan can suck the air around the drill bit when rotating rapidly, so that when the drill bit drills the tunnel lining, the dust and debris generated can be floated to the storage box through the suction force of the exhaust fan and then accumulated on the filter screen, and the filter screen can be taken out from the storage box after drilling to clean the dust and impurities thereon, so that the dust and impurities generated during drilling can be prevented from floating in the air and causing harm to the health of the staff and the environment, and the health and safety of the staff and the environment are further ensured.

[0016] 2. The utility model discloses a clamping groove is installed convenient for quick replacement to drill bit, when installing the drill bit, first, the nut is rotated to the bottom of the clamping groove (the top of the clamping groove is separated through the gap, and the two separated ends expand outward), then the bottom of the drill bit is placed in the clamping groove, and the annular protruding block is clamped into the annular recess, then the nut is rotated to the top of the clamping groove, the separated clamping groove is clamped, and the bottom of the drill bit is clamped and fixed, when the drill bit is disassembled, the nut is reversely rotated to the bottom of the clamping groove, the top of the clamping groove expands outward and separates, then the drill bit can be taken out from the clamping groove, the operation is simple and convenient, the drill bit can be quickly replaced, and the disassembly and assembly efficiency of the drill bit is further improved. DRAWINGS

[0017] Figure 1 It is the whole structure schematic diagram of the utility model;

[0018] Figure 2 It is the explosion structure schematic diagram of the utility model;

[0019] Figure 3 It is Figure 2 The enlarged schematic diagram of the middle A structure;

[0020] Figure 4 It is Figure 2 The enlarged schematic diagram of the middle B structure;

[0021] Figure 5 It is the clamping groove and drill bit connecting structure schematic diagram of the utility model.

[0022] In the figure: 1, device body; 2, drill bit; 3, hydraulic rod; 4, storage box; 5, motor; 6, exhaust fan; 7, frame; 8, filter screen; 9, mounting groove; 10, support plate; 11, sliding groove; 12, sliding block; 13, No. 1 threaded groove; 14, threaded rod; 15, No. 2 threaded groove; 16, power supply block; 17, motor; 18, connecting column; 19, clamping groove; 20, notch; 21, nut; 22, threaded groove; 23, annular groove; 24, annular protrusion; 26, moving wheel; 27, hollow plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figure 1 - Figure 5 A tunnel lining grouting thickness detection device, including device body 1 and drill bit 2, device body 1 is fixedly installed with hydraulic rod 3, hydraulic rod 3 is fixedly installed with storage box 4, motor 17 is fixedly installed in storage box 4, connecting column 18 is fixedly installed on motor 17, and drill bit 2 is installed on connecting column 18, the bottom end of device body 1 is provided with moving wheel 26, and moving wheel 26 is symmetrically provided with two groups, when detecting the thickness of tunnel lining grouting, first, device body 1 is moved to the detection position through moving wheel 26, then motor 17 is started to drive drill bit 2 to rotate rapidly, and then hydraulic rod 3 is started to push drill bit 2 to approach the tunnel inner wall, drill bit 2 is rotated rapidly to drill the lining of the tunnel, the thickness of tunnel lining grouting or the thickness of the drilled hole can be obtained by measuring the thickness of the drilled hole through the tool after drilling according to the parameters such as drilling time, drilling depth and drilling resistance, but when drilling the tunnel lining, the drill bit 2 and the concrete on the tunnel will produce a large amount of debris and dust, the debris and dust floating in the air will affect the air quality in the tunnel, and the workers will inhale the dust and impurities floating in the air when breathing, which increases the risk of respiratory diseases for workers;

[0025] The frame 7 is arranged in the storage box 4, the connecting assembly is symmetrically arranged on the storage box 4, the frame 7 is connected with the storage box 4 through the connecting assembly, the filter screen 8 is fixedly installed on the frame 7, and the negative pressure mechanism is arranged in the storage box 4 and located below the filter screen 8. The dust and debris generated during detection can be conveniently treated through the installed exhaust fan 6 when the dust and debris generated during detection is treated. First, the motor 5 drives the exhaust fan 6 to rotate, the exhaust fan 6 rapidly rotates to suck the air around the drill bit 2. In this way, when the drill bit 2 drills the tunnel lining, the dust and debris generated during drilling can be sucked into the storage box 4 by the suction force of the exhaust fan 6 and then accumulated on the filter screen 8. After drilling is completed, the filter screen 8 is taken out of the storage box 4 to clean the dust and impurities thereon, so that the dust and impurities generated during drilling are prevented from floating in the air, the harm to the health of workers and the environment is avoided, and the health of workers and the safety of the environment are further ensured.

[0026] Please refer to Figure 2 、 Figure 3 and Figure 4 , the connecting assembly comprises a sliding groove 11, a sliding block 12, a first threaded groove 13, a threaded rod 14 and a second threaded groove 15, the sliding groove 11 is symmetrically arranged on the inner wall of the storage box 4, the sliding block 12 is slidingly installed in the sliding groove 11 and fixedly installed on the two sides of the frame 7, the first threaded groove 13 is symmetrically arranged on the storage box 4 and extends to the inside of the sliding groove 11 at one end, the threaded rod 14 is threadedly connected in the first threaded groove 13, the second threaded groove 15 is arranged on the sliding block 12, one end of the threaded rod 14 penetrates out of the inside of the first threaded groove 13 and is arranged in the second threaded groove 15, and the threaded rod 14 is threadedly connected with the second threaded groove 15. After drilling is completed, first, the threaded rod 14 is reversely rotated to move one end of the threaded rod 14 out of the second threaded groove 15, then the filter screen 8 is pulled to move the sliding block 12 and the frame 7 out of the sliding groove 11 for cleaning, after cleaning, the sliding block 12 is moved into the storage box 4 in alignment with the sliding groove 11, and the frame 7 is fixed through the threaded rod 14, so that the operation is simple and convenient.

[0027] Please refer to Figure 2 and Figure 3The negative pressure mechanism comprises a mounting groove 9, a support plate 10, a motor 5, an air suction fan 6 and a hollow plate 27. The mounting groove 9 is arranged in the storage box 4, the support plate 10 is fixedly arranged in the mounting groove 9, the motor 5 is fixedly arranged on the support plate 10, the air suction fan 6 is fixedly arranged at the output end of the motor 5, and the hollow plate 27 is fixedly arranged at the upper and lower ends of the mounting groove 9. The support plate 10 is used for supporting the motor 5, so that the motor 5 and the air suction fan 6 are stably arranged in the mounting groove 9. The bottom end of the mounting groove 9 is arranged in an open mode. The hollow plate 27 is used for protecting the motor 5 and the air suction fan 6. The motor 5 drives the air suction fan 6 to rotate, so that the negative pressure is generated in the storage box 4, thereby sucking the dust and impurities around the drill bit 2.

[0028] Please refer to Figure 2 The power supply block 16 is arranged in the storage box 4, and the power supply block 16 is connected with the motor 5 through a line. The power supply block 16 is used for providing the motor 5 with electric energy.

[0029] Please refer to Figure 1 and Figure 5 The connecting column 18 is fixedly provided with a clamping groove 19. The outer wall of the clamping groove 19 is provided with a threaded groove 22. The threaded groove 22 is threadedly connected with a nut 21. The clamping groove 19 is symmetrically provided with a notch 20. The bottom end of the drill bit 2 is arranged in the clamping groove 19. One end of the drill bit 2 is provided with an annular groove 23. The annular groove 23 is clamped with an annular protrusion 24. The annular protrusion 24 is fixedly arranged on the inner wall of the clamping groove 19. When the drill bit 2 is quickly replaced, the clamping groove 19 is arranged, so that the drill bit 2 can be quickly replaced. When the drill bit 2 is arranged, the nut 21 is rotated to the bottom end of the clamping groove 19 (the top end of the clamping groove 19 is separated through the notch 20, and the separated two ends are expanded outward). Then, the bottom end of the drill bit 2 is arranged in the clamping groove 19. The annular protrusion 24 is clamped in the annular groove 23. Then, the nut 21 is rotated to the top end of the clamping groove 19. The separated clamping groove 19 is clamped, so that the bottom end of the drill bit 2 is clamped and fixed. When the drill bit 2 is disassembled, the nut 21 is reversely rotated to the bottom end of the clamping groove 19. The top end of the clamping groove 19 is expanded and separated outward without limitation. Then, the drill bit 2 is taken out from the clamping groove 19. The operation is simple and convenient. The drill bit 2 can be quickly replaced. The disassembly and assembly efficiency of the drill bit 2 is further improved.

[0030] The working principle is that the dust and debris generated during detection is conveniently treated by installing the air suction fan 6. First, the motor 5 drives the air suction fan 6 to rotate. The air suction fan 6 will suck the air around the drill bit 2 when rotating rapidly. In this way, when the drill bit 2 drills the tunnel lining, the dust and debris generated will be blown to the storage box 4 by the suction force of the air suction fan 6 and then accumulated on the filter screen 8. After drilling is completed, the filter screen 8 is taken out of the storage box 4 to clean the dust and impurities thereon. This avoids the dust and impurities generated during drilling from floating in the air, which harms the health of workers and the environment, further ensuring the health of workers and environmental safety. The drill bit 2 is conveniently replaced by installing the clamping groove 19. When the drill bit 2 is installed, first, the nut 21 is rotated to the bottom end of the clamping groove 19 (the top end of the clamping groove 19 is separated by the gap 20, and the two separated ends expand outward) through the threaded groove 22. Then, the bottom end of the drill bit 2 is placed in the clamping groove 19, and the annular protrusion 24 is clamped into the annular groove 23. Then, the nut 21 is rotated to the top end of the clamping groove 19 to clamp the separated clamping groove 19, so as to clamp and fix the bottom end of the drill bit 2. When the drill bit 2 is disassembled, the nut 21 is reversely rotated to the bottom end of the clamping groove 19. The top end of the clamping groove 19 expands outward and separates. Then, the drill bit 2 is taken out of the clamping groove 19. The operation is simple and convenient, the drill bit 2 can be quickly replaced, and the disassembly and assembly efficiency of the drill bit 2 is further improved.

[0031] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be considered as limiting the claims involved.

Claims

1. A tunnel lining grouting thickness detection device, comprising a device body (1) and a drill bit (2), characterized in that: A hydraulic rod (3) is fixedly mounted on the device body (1), a storage box (4) is fixedly mounted on the hydraulic rod (3), a motor (17) is fixedly mounted in the storage box (4), a connecting column (18) is fixedly mounted on the motor (17), and a drill bit (2) is mounted on the connecting column (18); A frame (7) is provided in the storage box (4), a connecting assembly is symmetrically provided on the storage box (4), and the frame (7) is connected to the storage box (4) via the connecting assembly, a filter (8) is fixedly mounted on the frame (7), and a negative pressure mechanism is further provided in the storage box (4), the negative pressure mechanism being located below the filter (8), and the negative pressure mechanism being capable of absorbing debris generated during operation of the drill bit (2) into the storage box (4).

2. A tunnel lining grouting thickness detection device according to claim 1, characterized in that: The negative pressure mechanism comprises a mounting slot (9), a support plate (10), a motor (5), an exhaust fan (6) and a hollow plate (27); the mounting slot (9) is arranged in the storage box (4); the support plate (10) is fixedly mounted in the mounting slot (9); the motor (5) is fixedly mounted on the support plate (10); the exhaust fan (6) is fixedly mounted on the output end of the motor (5); and the hollow plate (27) is fixedly mounted at the upper and lower ends of the mounting slot (9).

3. The tunnel lining grouting thickness detection device according to claim 1, characterized in that: The connecting assembly includes a slide (11), a slider (12), a No. 1 threaded groove (13), a threaded rod (14) and a No. 2 threaded groove (15), the slide (11) is symmetrically arranged on the inner wall of the storage box (4), the slider (12) is slidably installed in the slide (11), and the slider (12) is fixedly installed on both sides of the frame (7), the No. 1 threaded groove (13) is symmetrically arranged on the storage box (4), and one end of the No. 1 threaded groove (13) extends to the inside of the slide (11), the threaded rod (14) is threadedly connected to the No. 1 threaded groove (13), the No. 2 threaded groove (15) is arranged on the slider (12), and one end of the threaded rod (14) passes through the inside of the No. 1 threaded groove (13) and is inserted into the No. 2 threaded groove (15), and the threaded rod (14) is threadedly connected to the No. 2 threaded groove (15).

4. The tunnel lining grouting thickness detection device according to claim 1, characterized in that: A power supply block (16) is installed in the storage box (4), and the power supply block (16) is connected to the motor (5) via a circuit.

5. The tunnel lining grouting thickness detection device according to claim 1, characterized in that: A clamping groove (19) is fixedly mounted on the connecting column (18), a threaded groove (22) is provided on the outer wall of the clamping groove (19), a nut (21) is threadedly connected to the threaded groove (22), notches (20) are symmetrically provided on the clamping groove (19), and the bottom end of the drill bit (2) is inserted into the clamping groove (19).

6. The tunnel lining grouting thickness detection device according to claim 1, characterized in that: An annular groove (23) is provided around one end of the drill bit (2), an annular protrusion (24) is engaged in the annular groove (23), and the annular protrusion (24) is fixedly mounted on the inner wall of the clamping groove (19).

7. The tunnel lining grouting thickness detection device according to claim 1, characterized in that: The bottom end of the device body (1) is provided with moving wheels (26), and two groups of moving wheels (26) are symmetrically provided.

Citation Information

Patent Citations

  • Tunnel lining grouting thickness detection device

    CN217999639U