Supporting device for cylinder head of diaphragm compressor

By designing a support mechanism including a skid-mounted chassis, welding pads, studs, sleeves and nuts, the problem of cylinder head damage caused by gravity and vibration is solved, effective support and simple operation are achieved, and the life of the equipment is extended.

CN223447207UActive Publication Date: 2025-10-17ZHONGDING HENGSHENG GAS EQUIPMENT (WUHU) CO LTD
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Patent Information

Application Number
CN202423144244.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-10-17
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

During long-term operation, the cylinder head of the diaphragm compressor is damaged by the torque generated by gravity and vibration on the center body and the connection. A supporting device is needed to balance the gravity and reduce vibration.

Method used

A support mechanism including a skid-mounted chassis, welding pads, studs, sleeves and nuts was designed. Tight support for the cylinder head was achieved through threaded connection. The curved surface of the nut was tightly fitted with the outer circle of the cylinder head. The components of the support mechanism were simple and easy to disassemble and replace.

Benefits of technology

It effectively supports the cylinder head and reduces vibration damage. It has a simple structure, occupies a small space, is easy to operate, and is simple to disassemble and fix, thus extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a supporting device of a diaphragm compressor cylinder head, which relates to the technical field of diaphragm compressors and comprises a skid-mounted chassis and a diaphragm compressor body, the diaphragm compressor body is mounted on the skid-mounted chassis, and a supporting mechanism is mounted on the skid-mounted chassis and positioned under the cylinder head of the diaphragm compressor body. The supporting mechanism comprises a welding pad, a stud, a sleeve and a nut, the welding pad is welded on the skid-mounted chassis, the sleeve is connected with the welding pad through four bolts, the sleeve is in threaded connection with the lower end of the stud, and the top of the stud is in threaded connection with the nut. The supporting device is convenient to support and use, only a torque wrench is needed to rotate the lower nut, the lower nut abuts against the sleeve and cannot move downwards, and the stud moves upwards in the vertical direction under the action of counter-acting force, so that the upper surface of the nut is completely and tightly attached to the outer circle of the cylinder head, and the supporting effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of diaphragm compressors, in particular to a supporting device for a cylinder head of a diaphragm compressor. Background Art

[0002] The diaphragm compressor is a special type of positive displacement compressor. It mainly uses a motor to drive the crank-connecting rod mechanism to convert the rotational motion of the crankshaft into the reciprocating linear motion of the connecting rod, pushing the piston at the end of the connecting rod to also do reciprocating linear motion, thereby pushing the hydraulic oil in the cylinder head to compress the gas on the diaphragm side.

[0003] The entire compressor body is viewed from the outside, as shown in the attached Figure 2 As shown, the diaphragm compressor is divided into three parts: a cylinder head 21, a middle body 22, and a housing 23. The cylinder head is connected to the housing through the middle body to form a cantilever beam structure. The crank-connecting rod piston mechanism is located in the middle body and the housing. Due to its metal material and large size, the cylinder head is generally heavy. During long-term operation of the equipment, under the action of gravity and periodic vibration, the cylinder head will generate a large torque on the middle body and the middle body connection, thereby damaging the middle body and its connecting parts. Therefore, it is necessary to increase support for the cylinder head to balance the torque generated by the cylinder head's gravity and reduce vibration. To this end, a support device for a diaphragm compressor cylinder head is proposed. Utility Model Content

[0004] The purpose of the present utility model is to solve the problems mentioned in the above background technology and to propose a supporting device for a cylinder head of a diaphragm compressor.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A supporting device for a diaphragm compressor cylinder head comprises a skid-mounted chassis and a diaphragm compressor body, wherein the diaphragm compressor body is mounted on the skid-mounted chassis, and a supporting mechanism is mounted on the skid-mounted chassis directly below the cylinder head of the diaphragm compressor body;

[0007] The support mechanism includes a welding pad, a stud, a sleeve and a nut. The welding pad is welded on the skid-mounted chassis. The sleeve and the welding pad are connected by four bolts. The sleeve is connected to the lower end of the stud by a thread. The top of the stud is connected to the nut by a thread.

[0008] Preferably, the top of the stud is connected to an upper nut through a thread, and the top surface of the upper nut fits with the bottom surface of the nut; the bottom position of the stud is connected to a lower nut through a thread, and the bottom surface of the lower nut fits with the sleeve.

[0009] Preferably, the upper nut and the lower nut are both hexagonal nuts.

[0010] Preferably, the top of the nut is curved, and the radius of curvature is consistent with the radius of the cylinder head.

[0011] Preferably, a through hole is arranged at the center of the welding pad, and the diameter of the through hole is larger than the diameter of the stud.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1、The utility model discloses support convenient to use, only need to use the torque wrench to rotate the lower nut, because the lower nut is unable to move downward with the sleeve, then the stud moves upward along the vertical direction under the action of reaction force, makes the upper surface of the nut and the outer circle of the cylinder head completely close, realizes the support effect.

[0014] 2、The utility model discloses support mechanism's each spare part are simple structure spare, and simple processing, and the spare part damage is convenient to replace, and support mechanism overall size is smaller, and use does not occupy space, passes through the threaded connection with the pry loading chassis fixed, and the fixed and dismounting operation is simple, and four bolts are loosened and can complete dismounting. DRAWINGS

[0015] Figure 1 It is the position relation schematic view of support mechanism and diaphragm compressor body in the utility model.

[0016] Figure 2 It is the front view of position relation of support mechanism and diaphragm compressor body in the utility model.

[0017] Figure 3 It is the structure schematic view of the utility model.

[0018] Figure 4 It is the structure sectional view of the utility model.

[0019] In the drawing: 1 pry loading chassis, 2 diaphragm compressor body, 21 cylinder head, 22 middle body, 23 box, 3 support mechanism, 31 welding pad, 32 stud, 33 sleeve, 34 upper nut, 35 nut, 36 lower nut, 37 bolt. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0021] Referring to Figures 1-4 As shown in the figure, a support device of diaphragm compressor cylinder head, including pry loading chassis 1 and diaphragm compressor body 2, diaphragm compressor body 2 is installed on pry loading chassis 1, support mechanism 3 is installed on pry loading chassis 1 and is located at the position directly below cylinder head 21 of diaphragm compressor body 2;

[0022] In the embodiment, the support mechanism 3 comprises a welding pad 31, a stud 32, a sleeve 33 and a nut 35, the welding pad 31 is welded on the rig chassis 1, the sleeve 33 is connected with the welding pad 31 through four bolts 37, the sleeve 33 is connected with the lower end of the stud 32 through threads, and the top of the stud 32 is connected with the nut 35 through threads.

[0023] In the embodiment, the top of the stud 32 is connected with an upper nut 34 through threads, and the top surface of the upper nut 34 is in close contact with the bottom surface of the nut 35, and the bottom of the stud 32 is connected with a lower nut 36 through threads, and the bottom surface of the lower nut 36 is in close contact with the sleeve 33.

[0024] In the embodiment, the upper nut 34 and the lower nut 36 are both hexagonal nuts, which are convenient for rotating and adjusting

[0025] In the embodiment, the top of the nut 35 is a curved surface, and the radius of curvature is consistent with the radius of the cylinder head 21, so that the surface is completely in close contact with the cylinder head 21, and the cylinder head 21 is better supported.

[0026] In the embodiment, a through hole is formed in the center of the welding pad 31, and the diameter of the through hole is greater than the diameter of the stud 32, so that the stud 32 can move up and down.

[0027] Working process and principle:

[0028] In use, the sleeve 33 is first installed on the welding pad 31 through the four bolts 37, then the stud 32 is screwed on the sleeve 33, and then the upper nut 34, the lower nut 36 and the nut 35 are screwed on the stud 32 in turn, after assembly, the lower nut 36 is rotated by a torque wrench, since the lower nut 36 is in contact with the sleeve 33 and cannot move downward, the stud 32 moves upward along the vertical direction under the action of the reaction force, so that the upper surface of the nut 35 is completely and tightly in close contact with the outer circle of the cylinder head 21, and the support function is realized, the upper nut 34 assists the support of the nut 35, prevents the nut 35 from being directly deformed too much by the gravity and vibration of the cylinder head 21, and prevents the support from not being in close contact or being damaged too early.

[0029] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A supporting device for a diaphragm compressor cylinder head, characterized in that: The invention comprises a skid-mounted chassis (1) and a diaphragm compressor body (2), wherein the diaphragm compressor body (2) is mounted on the skid-mounted chassis (1), and a support mechanism (3) is mounted on the skid-mounted chassis (1) directly below the cylinder head (21) of the diaphragm compressor body (2); The support mechanism (3) comprises a welding pad (31), a stud (32), a sleeve (33) and a nut (35); the welding pad (31) is welded to the skid-mounted chassis (1); the sleeve (33) and the welding pad (31) are connected by four bolts (37); the sleeve (33) and the lower end of the stud (32) are connected by threads; and the top of the stud (32) and the nut (35) are connected by threads.

2. The supporting device for a diaphragm compressor cylinder head according to claim 1, characterized in that: The top of the stud (32) is connected to an upper nut (34) through a thread, and the top surface of the upper nut (34) fits with the bottom surface of the nut (35); the bottom position of the stud (32) is connected to a lower nut (36) through a thread, and the bottom surface of the lower nut (36) fits with the sleeve (33).

3. The supporting device for a diaphragm compressor cylinder head according to claim 2, characterized in that: The upper nut (34) and the lower nut (36) are both hexagonal nuts.

4. The supporting device for a diaphragm compressor cylinder head according to claim 1, characterized in that: The top of the nut (35) is a curved surface, and the radius of curvature is consistent with the radius of the cylinder head (21).

5. The supporting device for a diaphragm compressor cylinder head according to claim 1, characterized in that: A through hole is provided at the center of the welding pad (31), and the diameter of the through hole is larger than the diameter of the stud (32).