Air compressor work monitoring device
By designing an air compressor operation monitoring device including an electric telescopic rod and a processor, the protection problem of the temperature monitoring equipment when the air compressor is not working is solved, the remote alarm function is realized, and the practicality and convenience of air compressor operation monitoring are improved.
Patent Information
- Application Number
- CN202422845283.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The existing air compressor operation monitoring device lacks protection when the air compressor is not working, the temperature monitoring equipment is easily damaged, and it is unable to provide timely reminders when the staff is not present.
An air compressor working monitoring device is designed, which includes a monitoring device, an electric telescopic rod, a piston plate, a temperature sensor, a pressure sensor, an alarm and a processor. The electric telescopic rod is controlled to monitor the inlet and outlet of the temperature sensor and the pressure sensor in the cylinder. The processor is combined to control the alarm and signal transmitter to realize remote alarm and data display.
It effectively protects the temperature monitoring equipment, ensuring that it is not exposed to the cylinder when the air compressor is not working, and can promptly alarm when the staff is not present, thereby improving the practicality and ease of use of the device.
Smart Images

Figure CN223447222U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air compressor relevant field, concretely is a kind of air compressor working monitoring device. BACKGROUND
[0002] Air compressor is a kind of equipment to compress gas, air compressor is similar to water pump structure, most air compressors are reciprocating piston type, rotary vane or rotary screw, centrifugal compressor is very big application program, the storage cylinder in air compressor is generally steel bottle, in actual working process, whether external accessory air leakage leads to work all the time, the temperature and air pressure in the storage cylinder need to be monitored, to avoid causing air compressor damage.
[0003] The existing device has the following shortcomings when in use: the temperature monitoring equipment is always located in the cylinder when the air compressor is not working, and lacks a protection structure. When the staff is not in the use site, the air compressor working monitoring device cannot remind the staff through the alarm device, affecting the practicality and use convenience of the monitoring device. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing an air compressor working monitoring device to solve the problems in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: an air compressor working monitoring device, comprising air compressor cylinder, monitoring device, piston plate, temperature sensor, pressure sensor, alarm, processor and signal transmitter, the monitoring device is installed on the air compressor cylinder, a window is formed on the bottom surface of the air compressor cylinder where the monitoring device is located, an electric telescopic rod is installed in the monitoring device, one end of the electric telescopic rod is provided with a piston plate, a temperature sensor is installed on the bottom surface of the piston plate, a connecting rod is installed on the bottom surface of the piston plate, one end of the connecting rod is provided with a plug plate, a plug head is installed on the side surface of the plug plate, the plug head is matched with the window, a monitoring channel is formed in the monitoring device, a pressure sensor is installed in the monitoring channel, the monitoring device is installed on the air compressor cylinder and connected with the air compressor power supply, the monitoring device is powered on when the air compressor starts, the processor controls the electric telescopic rod to extend and drives the piston plate to move down, cooperates with the connecting rod to drive the plug plate and the plug head to move down, so that the window is exposed and then the temperature sensor moves down into the air compressor cylinder to monitor the temperature of the air compressor cylinder, the pressure sensor installed in the monitoring channel detects the pressure of the air compressor cylinder, when the air compressor does not work, the processor controls the electric telescopic rod to retract, drives the temperature sensor to return to the monitoring device, the plug plate moves up and the plug head is matched with the window, to protect the temperature monitoring equipment, avoid the temperature monitoring equipment being always located in the cylinder when the air compressor does not work.
[0006] In further embodiments, the monitoring device is provided with a processor, a signal transmitter, a display screen and an alarm, the processor is connected with the signal transmitter, the display screen and the alarm, the processor is connected with the temperature sensor and the pressure sensor, the temperature sensor and the pressure sensor are connected with the display screen and the alarm, the signal transmitter is connected with a terminal receiving device, the values monitored by the temperature sensor and the pressure sensor are displayed on the display screen, when the temperature sensor monitors that the temperature is greater than or less than the maximum temperature and the minimum temperature set in the processor, and the value monitored by the pressure sensor is greater than or less than the maximum and minimum values set in the processor, the alarm will sound and light alarm, and the signal transmitter will send a signal to the terminal receiving device, so that the staff not in the use site can receive the alarm through the mobile phone or computer, avoiding the problem that the air compressor working monitoring device cannot remind when the staff is not in the use site, and improving the practicability and use flexibility of the monitoring device.
[0007] In further embodiments, an auxiliary telescopic rod is installed between the piston plate and the monitoring device, the power supply of the monitoring device is connected with the power supply of the air compressor, and the processor is connected with the power supply of the monitoring device, so that the auxiliary telescopic rod is telescoped when the piston plate moves up and down, thereby improving the stability of the piston plate during movement.
[0008] In further embodiments, the alarm is a buzzer and light two-in-one alarm device, and the alarm can simultaneously sound and flash.
[0009] In further embodiments, the outer edge wall of the piston plate is attached to the inner wall of the monitoring device, and a sealing gasket is installed at the connection between the monitoring device and the air compressor cylinder, so that the outer edge wall of the piston plate is attached to the inner wall of the monitoring device, and the sealing gasket is installed at the connection between the monitoring device and the air compressor cylinder, thereby ensuring the sealing property of the air compressor cylinder.
[0010] In further embodiments, bolts are arranged on the fixing ring installed on the monitoring device, and the monitoring device is fixedly connected with the air compressor cylinder through the bolts on the fixing ring.
[0011] Compared with the prior art, the utility model has the advantages that:
[0012] The temperature monitoring device can be protected, and the temperature monitoring device is always located in the cylinder without protection when the air compressor is not working.
[0013] The staff not in the use site can receive the alarm through the mobile phone or computer, avoiding the problem that the air compressor working monitoring device cannot remind when the staff is not in the use site, and improving the practicability and use flexibility of the monitoring device. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0015] Figure 2 It is the installation position schematic view of the utility model;
[0016] Figure 3 It is the monitoring structure section schematic view of the utility model;
[0017] Figure 4 It is the control system structure schematic view of the utility model.
[0018] In the drawing: 1, air compressor cylinder;2, monitoring device;3, electric telescopic rod;4, piston plate;5, temperature sensor;6, connecting rod;7, block plate;8, block head;9, window;10, monitoring channel;11, pressure sensor;12, auxiliary telescopic rod;13, display screen;14, alarm;15, processor;16, signal transmitter;17, sealing pad. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments of the utility model.
[0020] Please refer to Figures 1-4The utility model provides an embodiment: a kind of air compressor working monitoring device, including air compressor cylinder 1, monitoring device 2, piston plate 4, temperature sensor 5, pressure sensor 11, alarm 14, processor 15 and signal transmitter 16, monitoring device 2 is installed on air compressor cylinder 1, the window 9 is opened in the bottom surface in air compressor cylinder 1 of monitoring device 2, electric telescopic handle 3 is installed in monitoring device 2, one end of electric telescopic handle 3 is installed with piston plate 4, temperature sensor 5 is installed on the bottom surface of piston plate 4, connecting rod 6 is installed on the bottom surface of piston plate 4, one end of connecting rod 6 is installed with stop plate 7, stop head 8 is installed on the side of stop plate 7, stop head 8 and window 9 fit, monitoring channel 10 is opened in monitoring device 2, pressure sensor 11 is installed in monitoring channel 10, monitoring device 2 is installed on air compressor cylinder 1, connect with air compressor power supply, when air compressor starts, monitoring device 2 is powered, processor 15 will control electric telescopic handle 3 to extend and drive piston plate 4 to move down, cooperate connecting rod 6 and drive stop plate 7 and stop head 8 to move down, make window 9 expose then temperature sensor 5 moves down in air compressor cylinder 1, the temperature of air compressor cylinder 1 is monitored, the pressure of air compressor cylinder 1 is detected by pressure sensor 11 installed in monitoring channel 10, when air compressor does not work, processor 15 controls electric telescopic handle 3 to retract, drive temperature sensor 5 to return to monitoring device 2, stop plate 7 moves up, stop head 8 and window 9 fit, protect temperature monitoring equipment, avoid temperature monitoring equipment when air compressor does not work to be always located in cylinder lack of protection.
[0021] Please refer to Figures 1-4The monitoring device 2 is provided with a processor 15, a signal transmitter 16, a display screen 13 and an alarm 14, the processor 15 is connected with the signal transmitter 16, the display screen 13 and the alarm 14, the processor 15 is connected with the temperature sensor 5 and the pressure sensor 11, the temperature sensor 5 and the pressure sensor 11 are connected with the display screen 13 and the alarm 14, the signal transmitter 16 is connected with a terminal receiving device, the values monitored by the temperature sensor 5 and the pressure sensor 11 are displayed on the display screen 13, when the temperature monitored by the temperature sensor 5 is greater than or less than the maximum temperature and the minimum temperature set in the processor 15, and the value monitored by the pressure sensor 11 is greater than or less than the maximum and minimum values set in the processor 15, the alarm 14 will sound and light alarm, at the same time, the signal transmitter 16 will send a signal to the terminal receiving device, so that the staff not in the use site can receive the alarm through the mobile phone or computer, avoiding the problem that the air pressure machine monitoring device cannot remind when the staff is not in the use site, improving the practicability and use flexibility of the monitoring device, the control module and electronic components involved in the application are mature technologies, there are many products on the market, and the protection content of the application does not involve improvement of software and methods, so detailed description is not given here.
[0022] Please refer to Figures 1-4 The auxiliary telescopic rod 12 is installed between the piston plate 4 and the monitoring device 2, the power supply of the monitoring device 2 is connected with the power supply of the air pressure machine, the processor 15 is connected with the power supply of the monitoring device, the auxiliary telescopic rod 12 telescopes when the piston plate 4 moves up and down, improving the stability of the piston plate 4 when moving, the alarm 14 is a buzzer and light two-in-one alarm device, the alarm 14 can emit buzzer sound and light flicker at the same time, the outer edge wall of the piston plate 4 is attached to the inner wall of the monitoring device 2, the sealing gasket 17 is installed at the connection between the monitoring device 2 and the air pressure machine cylinder 1, the outer edge wall of the piston plate 4 is attached to the inner wall of the monitoring device 2, and the sealing gasket 17 is installed at the connection between the monitoring device 2 and the air pressure machine cylinder 1, which ensures the sealing property of the air pressure machine cylinder 1, the fixing ring installed on the monitoring device 2 is provided with a bolt, and the monitoring device 2 is fixedly connected with the air pressure machine cylinder 1 through the bolt on the fixing ring.
[0023] Working principle: The monitoring device 2 is installed on the air compressor cylinder 1 and connected with the power supply of the air compressor, when the air compressor starts, the monitoring device 2 is powered on, the processor 15 controls the electric telescopic rod 3 to extend and drive the piston plate 4 to move down, cooperates with the connecting rod 6 to drive the blocking plate 7 and the blocking head 8 to move down, exposes the window 9 and then the temperature sensor 5 moves down to the air compressor cylinder 1, monitors the temperature of the air compressor cylinder 1, the pressure sensor 11 installed in the monitoring channel 10 detects the pressure of the air compressor cylinder 1, when the air compressor does not work, the processor 15 controls the electric telescopic rod 3 to retract, drives the temperature sensor 5 to return to the monitoring device 2, the blocking plate 7 moves up, the blocking head 8 fits with the window 9, protects the temperature monitoring equipment, avoids that the temperature monitoring equipment is always located in the cylinder when the air compressor does not work and lacks protection, the values monitored by the temperature sensor 5 and the pressure sensor 11 are displayed on the display screen 13, when the temperature monitored by the temperature sensor 5 is greater than or less than the highest temperature and the lowest temperature value set in the processor 15, and the value monitored by the pressure sensor 11 is greater than or less than the highest and lowest value set in the processor 15, the alarm 14 will sound and light alarm, at the same time, the signal transmitter 16 will send a signal to the terminal receiving device, so that the staff not in the use site can receive the alarm through the mobile phone or computer, avoids the problem that the air compressor working monitoring device cannot remind when the staff is not in the use site, improves the practicability and use flexibility of the monitoring device.
[0024] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Accordingly, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalents of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
Claims
1. An air compressor operation monitoring device, comprising an air compressor cylinder (1), a monitoring device (2), a piston plate (4), a temperature sensor (5), a pressure sensor (11), an alarm (14), a processor (15) and a signal transmitter (16), characterized in that: A monitoring device (2) is installed on the air compressor cylinder (1), and a window (9) is provided on the bottom surface of the air compressor cylinder (1). An electric telescopic rod (3) is installed in the monitoring device (2), and a piston plate (4) is installed at one end of the electric telescopic rod (3). A temperature sensor (5) is installed on the bottom surface of the piston plate (4). A connecting rod (6) is installed on the bottom surface of the piston plate (4), and a blocking plate (7) is installed at one end of the connecting rod (6). A blocking head (8) is installed on the side of the blocking plate (7), and the blocking head (8) is fitted with the window (9). A monitoring channel (10) is provided on the monitoring device (2), and a pressure sensor (11) is installed in the monitoring channel (10).
2. The air compressor operation monitoring device according to claim 1, characterized in that: The monitoring device (2) is equipped with a processor (15), a signal transmitter (16), a display screen (13) and an alarm (14); the processor (15) is connected to the signal transmitter (16), the display screen (13) and the alarm (14); the processor (15) is connected to the temperature sensor (5) and the pressure sensor (11); the temperature sensor (5) and the pressure sensor (11) are connected to the display screen (13) and the alarm (14); and the signal transmitter (16) is connected to a terminal receiving device.
3. The air compressor operation monitoring device according to claim 1, characterized in that: An auxiliary telescopic rod (12) is installed between the piston plate (4) and the monitoring device (2), the power supply of the monitoring device (2) is connected to the power supply of the air compressor, and the processor (15) is connected to the power supply of the monitoring device.
4. The air compressor operation monitoring device according to claim 1, characterized in that: The alarm (14) is a two-in-one alarm device with buzzer and light.
5. The air compressor operation monitoring device according to claim 1, characterized in that: The outer edge wall of the piston plate (4) is in contact with the inner wall of the monitoring device (2), and a sealing gasket (17) is installed at the connection between the monitoring device (2) and the air compressor cylinder (1).
6. The air compressor operation monitoring device according to claim 1, characterized in that: Bolts are provided on the fixing ring installed on the monitoring device (2).