High-efficiency vortex type FFU at low wind speed
The dual-channel vortex fan assembly and vortex air duct plate design, combined with the planetary gear acceleration drive system, solves the problem of low efficiency of the FFU device at low wind speeds, and achieves an efficient, silent and easy-to-maintain air purification effect.
Patent Information
- Application Number
- CN202422906779.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing FFU device has low efficiency at low wind speeds and lacks a dual air duct design, resulting in insufficient purification efficiency.
The dual-channel vortex fan assembly is combined with a vortex duct plate and a planetary gear acceleration drive system to enhance suction efficiency and reduce noise. At the same time, dust guards and shock absorbers are designed to improve stability and facilitate maintenance.
Maintains efficient operation at low wind speeds, improves purification efficiency, reduces noise, enhances structural stability, and facilitates maintenance.
Smart Images

Figure CN223447273U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air cleaning equipment technical field, especially a kind of high-efficiency vortex FFU under low wind speed. BACKGROUND
[0002] FFU high-efficiency filter device is an important equipment used in clean room, dust-free room and other environments, integrates fan and filter, provides clean air, FFU uses superfine glass fiber filter paper as filter material, reaches better filtering effect, is widely used in electronic industry, food, packaging, pharmaceutical and other industries to purify workshop environment, high-level clean environment can be obtained through FFU air purifier, high-level clean environment can be obtained in various environments, which generates airflow by fan, filters air through high-efficiency filter, removes particles and pollutants in air, to provide clean and healthy air.
[0003] The Chinese patent with publication number CN213453993U discloses a kind of high-efficiency FFU laminar flow air supply device, including air diffuser, buffer cotton, filter screen fixed frame, high-efficiency filter screen, suction fan shell, dust screen, suction fan, suction fan fixed rod, fan, fan fixed rod, screen net, screen frame, germicidal lamp, air outlet, fixed lug and box body.The structure of the present application is reasonable, the base of germicidal lamp is fixed on the inner wall of box body, the wind delivered by fan is sterilized, buffer cotton is arranged on the wall surface of box body, so that the abnormal sound caused by the impact between suction fan and fan delivery and pipeline is avoided, the screen net is arranged in the inside of screen frame, the wall surface of screen frame is fixedly connected on the inner wall of box body, so that insects are prevented from entering the inside of device.
[0004] However, the technical scheme still has some problems: the air duct used in the device is not double air duct, the advantage of double air duct is that the efficiency of FFU device can be improved by changing the length of air duct, but the efficiency of the technical scheme is low, therefore, we propose a kind of high-efficiency vortex FFU under low wind speed. SUMMARY
[0005] In view of the problems existing in the prior art, the utility model is proposed.
[0006] To solve the above technical problems, the utility model provides the following technical scheme: a kind of high-efficiency vortex FFU under low wind speed includes:
[0007] Bearing assembly for loading high-efficiency vortex FFU and can be opened at any time for maintenance;
[0008] Fan assembly for forming vortex with stronger suction force by double channel to the wind entering bearing assembly;
[0009] The fan assembly is fixedly arranged in the inside of bearing assembly.
[0010] As a kind of preferred scheme of the low wind speed high-efficiency vortex FFU of the utility model, wherein: the bearing assembly includes the big frame of the shape of N, the side plate for forming rectangular surrounding structure is symmetrically fixed on the two sides of big frame, any big frame is hingedly equipped with the top plate that can be opened and closed, hand ring for assisting lifting top plate is further equipped on the top plate;
[0011] Air inlet hole is opened on the top plate, dust protection net for preventing dust from entering bearing assembly is fixed at the air inlet hole of top plate.
[0012] As a kind of preferred scheme of the low wind speed high-efficiency vortex FFU of the utility model, wherein: the rectangular surrounding structure formed by the big frame and side plate is equipped with multiple damping members, multiple damping members are respectively arranged at each corner where big frame and side plate are connected, and the damping member is triangular structure.
[0013] As a kind of preferred scheme of the low wind speed high-efficiency vortex FFU of the utility model, wherein: the fan assembly includes auxiliary block arranged at the bottom center of big frame, and further includes multiple vortex air duct plates uniformly distributed along the bottom center of big frame in a circle, each vortex air duct plate is arranged in arc shape, and multiple vortex air duct plates and auxiliary block form two vortex spiral air ducts.
[0014] As a kind of preferred scheme of the low wind speed high-efficiency vortex FFU of the utility model, wherein: dust protection net is fixed with one-piece air ring on one side in bearing assembly, low-noise fan for sucking air outside bearing assembly into inside of bearing assembly is rotatably arranged on one-piece air ring, motor base is further arranged at the bottom of one-piece air ring, and acceleration driving element for increasing rotating speed of fan is arranged on motor base.
[0015] As a kind of preferred scheme of the low wind speed high-efficiency vortex FFU of the utility model, wherein: acceleration driving element includes motor base fixed on motor base, outer periphery is fixedly connected with shaft center of low-noise fan, inner tooth ring is arranged on the other end inner surface, sun gear is arranged at the shaft center position of inner tooth ring, and multiple planetary gears are arranged between inner tooth ring and sun gear;
[0016] Motor is arranged on motor base, and driving end of motor is connected with inner tooth ring through belt transmission.
[0017] The utility model discloses a beneficial effect: this low wind speed under high efficiency vortex FFU device passes through the optimization of bearing assembly design, is convenient for overhauling and maintenance, and simultaneously utilizes double -passage vortex fan assembly to enhance the suction efficiency, compared with four air duct vortex fan assembly, can guarantee high -efficient operation even in low wind speed environment. Its dustproof screen effectively prevents dust from entering, and the shock -absorbing piece improves structural stability, and the unique vortex spiral air duct design further improves the wind energy utilization efficiency. In addition, adopt low noise fan and planetary gear acceleration drive system, not only reduce the operation noise, still improve the fan rotating speed and overall performance, realize high -efficient, mute and easily maintain the air purification effect. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawing needed to be used in the embodiment description, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying creative labor, still can obtain other drawings according to these drawings.
[0019] Figure 1 It is the overall structure schematic diagram in the utility model.
[0020] Figure 2 It is the structure schematic diagram of vortex channel in the utility model.
[0021] Figure 3 It is the structure schematic diagram of low noise fan and acceleration drive piece combination installation in the utility model.
[0022] Figure 4 It is the cross section explosion structure schematic diagram in the utility model Figure 3 .
[0023] Significant: 1, top plate;2, big frame;3, hand pull ring;4, dustproof screen;5, side plate;6, shock -absorbing piece;7, spiral air duct plate;8, auxiliary block;9, integral air ring;10, low noise fan;11, motor base;12, motor;13, motor;14, inner tooth ring;15, sun gear;16, planetary gear. DETAILED DESCRIPTION
[0024] In order to make the above purpose, features and advantages of the utility model more obvious and easy to understand, the following will be detailed to the specific implementation of the utility model with the description of the drawings.
[0025] Many specific details are set forth in the following description in order to provide a thorough understanding of the present application. However, the present application can be practiced according to other embodiments that can not be described in detail herein, and the skilled person can make similar extensions without departing from the scope of the present application, and the present application is not limited to the specific embodiments disclosed below.
[0026] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent of or mutually exclusive of other embodiments.
[0027] Embodiment 1
[0028] Reference Figures 1-4 For the first embodiment of the present application, the embodiment provides a high-efficiency vortex FFU under low wind speed.
[0029] Specifically, a high-efficiency vortex FFU under low wind speed comprises:
[0030] The bearing assembly is used to load the high-efficiency vortex FFU and can be opened at any time for maintenance;
[0031] The fan assembly is used to form a vortex with stronger suction force by passing the wind entering the bearing assembly through the double channel;
[0032] The fan assembly is fixedly arranged inside the bearing assembly.
[0033] The bearing assembly comprises a large frame 2 in the shape of a N-shaped structure, two sides of the large frame 2 are symmetrically fixedly provided with side plates 5 for forming a rectangular surrounding structure, any large frame 2 is hingedly provided with a top plate 1 which can be opened and closed, and the top plate 1 is further provided with a hand ring 3 for assisting in lifting the top plate 1.
[0034] Among them, the bearing assembly is mainly composed of the N-shaped large frame 2, the side plate 5, the top plate 1 and the hand ring 3. The large frame 2 and the side plate 5 form a rectangular surrounding structure to provide a stable support frame. The top plate 1 is installed on the large frame 2 by hinging, and the openable and closable design facilitates maintenance. The hand ring 3 is used to assist in lifting the top plate 1, which is convenient for operation.
[0035] The top plate 1 is provided with an air inlet hole, and the air inlet hole of the top plate 1 is fixedly provided with a dust protection net 4 for preventing dust from entering the bearing assembly.
[0036] A plurality of damping members 6 are arranged in the rectangular surrounding structure formed by the large frame 2 and the side plate 5, and the plurality of damping members 6 are arranged at each corner where the large frame 2 and the side plate 5 are connected, and the damping member 6 is in a triangular structure.
[0037] The damping member in triangular structure arranged at each corner where the large frame 2 is connected with the side plate 5 can effectively absorb the vibration during the operation of the equipment and improve the overall stability.
[0038] The fan assembly comprises an auxiliary block 8 arranged at the bottom center of the large frame 2 and a plurality of vortex air duct plates 7 arranged at the bottom center of the large frame 2 in a uniform circular distribution, each of which is arranged in an arc shape, and the plurality of vortex air duct plates 7 and the auxiliary block 8 form two vortex spiral air ducts.
[0039] The vortex air duct plates 7 and the auxiliary block 8 jointly form two vortex spiral air ducts, and the double air duct structure makes the air duct have a longer distance to increase, so as to improve the air flow speed and make the air flow more uniform, and compared with four air ducts, the suction force is enhanced; the low-noise fan is installed through an integral air ring to ensure smooth air suction;
[0040] The dustproof protective net 4 is fixed on one side of the bearing assembly and is provided with an integral air ring 9, the integral air ring 9 is provided with a low-noise fan 10 for sucking air outside the bearing assembly into the bearing assembly, the bottom of the integral air ring 9 is further provided with a motor base 11, and the motor base 11 is provided with an acceleration driving member for increasing the rotation speed of the fan.
[0041] The acceleration driving member comprises a 12 fixedly arranged on the motor base 11, the outer circumferential surface of the 12 is fixedly connected with the shaft center of the low-noise fan 10, the other end of the 12 is provided with an inner tooth ring 14, the shaft center position of the inner tooth ring 14 is provided with a sun gear 16, and a plurality of planetary gears 15 are arranged between the inner tooth ring 14 and the sun gear 16;
[0042] The motor base 11 is provided with a motor 13, and the driving end of the motor 13 is connected with the inner tooth ring 14 through a belt transmission;
[0043] The motor 13 is connected with the inner tooth ring 14 through a belt transmission, and the speed increasing effect is realized between the inner tooth ring 14 and the sun gear 16 through the planetary gears 15, so as to improve the rotation speed of the low-noise fan 10
[0044] In summary, when the motor 13 starts, the inner tooth ring 14 is rotated through the belt drive, and then the planetary gear 15 is driven to rotate around the sun gear 16, achieving the effect of speed increase. The power after speed increase is transmitted to the low-noise fan 10, making it rotate quickly. The low-noise fan 10 sucks the air outside the bearing assembly into the bearing assembly through the dustproof protective net 4 and the air inlet hole; the sucked air passes through the vortex air duct plate 8 to form a vortex spiral air duct. Due to the unique design of the air duct, the air forms a vortex when passing through, enhancing the suction effect. This design enables high-efficiency air purification capacity to be maintained at low wind speed; the vibration generated during the operation of the equipment is effectively absorbed by the shock-absorbing piece 6, ensuring the stability of the overall structure and reducing the generation of noise; the top plate 1 can be lifted by the hand ring 3, realizing the quick opening and closing of the bearing assembly, and facilitating the inspection and maintenance of the internal components.
[0045] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.
Claims
1. A high-efficiency vortex FFU at low wind speed, characterized by: include: The load-bearing assembly is used to load high-efficiency scroll FFU and can be opened for maintenance at any time; A fan assembly is used to convert the wind entering the bearing assembly into a vortex with stronger suction force through a dual channel; The fan assembly is fixedly arranged inside the bearing assembly.
2. A high-efficiency vortex FFU at low wind speed according to claim 1, characterized in that: The bearing assembly comprises a large frame (2) in a U-shaped structure, side panels (5) for forming a rectangular enclosing structure are symmetrically fixed on both sides of the large frame (2), and a top panel (1) that can be opened and closed is hingedly provided on any of the large frames (2), and a hand pull ring (3) for assisting in lifting the top panel (1) is also provided on the top panel (1); An air inlet hole is provided on the top plate (1), and a dustproof protective net (4) is fixedly provided at the air inlet hole of the top plate (1) for preventing dust from entering the bearing assembly.
3. A high-efficiency vortex FFU at low wind speed according to claim 2, characterized in that: A plurality of shock-absorbing members (6) are provided in the rectangular enclosing structure formed by the large frame (2) and the side panels (5). The plurality of shock-absorbing members (6) are respectively provided at the corners where the large frame (2) and the side panels (5) are connected. The shock-absorbing members (6) are triangular structures.
4. A high-efficiency vortex FFU at low wind speed according to claim 3, characterized in that: The fan assembly includes an auxiliary block (8) arranged at the bottom center of the large frame (2), and also includes a plurality of vortex air duct plates (7) uniformly distributed along the circumference of the bottom center of the large frame (2), each vortex air duct plate (7) is arranged in an arc shape, and the plurality of vortex air duct plates (7) and the auxiliary block (8) form two vortex spiral air ducts.
5. A high-efficiency vortex FFU at low wind speed according to claim 4, characterized in that: An integrated wind ring (9) is fixedly provided on one side of the dustproof guard net (4) located inside the bearing assembly. A low-noise fan (10) is rotatably provided on the integrated wind ring (9) for sucking air outside the bearing assembly into the bearing assembly. A motor base (11) is also provided at the bottom of the integrated wind ring (9). An acceleration drive component is provided on the motor base (11) for increasing the speed of the fan.
6. A high-efficiency vortex FFU at low wind speed according to claim 5, characterized in that: The acceleration drive member includes a (12) fixedly mounted on the motor base (11), the outer peripheral surface of the (12) being fixedly connected to the axis of the low-noise fan (10), the inner surface of the other end of the (12) being provided with an inner gear ring (14), a sun gear (16) being provided at the axis of the inner gear ring (14), and a plurality of planetary gears (15) being meshed between the inner gear ring (14) and the sun gear (16); A motor (13) is provided on the motor base (11), and a driving end of the motor (13) is connected to an inner gear ring (14) via a belt drive.
Citation Information
Patent Citations
Efficient FFU laminar flow air supply device
CN213453993U