Visual V-shaped pipe gallery pipe penetrating device

Abstract

The utility model provides a visualized V-shaped pipe gallery pipe penetrating device, and relates to the technical field of petrochemical engineering pipeline installation engineering, the visualized V-shaped pipe gallery pipe penetrating device comprises a base, a support, a camera shooting clamping device, a camera shooting device and a handheld display screen, the support is fixedly connected above the base, one side of the support is fixedly connected with the camera shooting clamping device, and the other side of the support is fixedly connected with the camera shooting clamping device. The camera clamping device is connected with the camera device in a clamped mode, the camera device is electrically connected with the handheld display screen, and the two bases are symmetrically arranged, so that the problems that the pipeline arrangement is compact, the pipe penetrating difficulty is large, and the pipe penetrating condition is limited by the space are solved, a high-definition camera transmits the pipe penetrating condition to the handheld display screen in real time through a transmission line, and a light supplementing lamp is turned on when light is insufficient; a constructor can effectively monitor the pipe penetrating process and is not limited by space, after a pipeline is in place, the pipe penetrating devices on the two sides are separated, the pipeline slowly rolls and slides down along the inclined rolling shaft, the safety of the pipeline in place is improved, and safety quality accidents are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of petrochemical pipeline installation engineering, in particular to a visual V-shaped pipe gallery pipe threader. Background Art

[0002] Petrochemical pipeline installation is an important part of the infrastructure construction of the petrochemical industry. Pipelines are usually arranged in a concentrated manner on the pipe gallery structure. Pipeline installation involves many high-altitude operations and is very dangerous. When threading the pipes, in order to avoid sliding friction with the pipe gallery structure when the pipes are dragged and damaging the anti-corrosion layer of the pipes and the pipe gallery structure, a pipe gallery pipe threader can be used to move and position the pipes.

[0003] Although the existing technology of pipe gallery pipe penetration device is convenient for moving and positioning pipes and improving construction progress, it is inevitable that it still has shortcomings in the actual use process. In the actual construction process, it is found that the pipe gallery structure is mostly a multi-layer structure, the pipe arrangement is compact, and pipe penetration is difficult. Due to space limitations, it is sometimes difficult for construction workers to monitor the pipe penetration process nearby, resulting in pipes scratching and colliding with each other. The pipe penetration device is mostly made of hard materials such as steel plates. It is easy to knock against the pipes and pipe gallery structure during installation and operation, causing damage to the anti-corrosion layer. The pipe penetration device is fixed in size and cannot adapt to pipes of various diameters. After the pipe is in place, it cannot be conveniently placed on the pipe gallery structure. It requires manual transportation and is easy to cause injury to the operator.

[0004] In order to solve the above problems, it is urgent to develop a visual V-shaped pipe gallery pipe threader to solve the above problems. Utility Model Content

[0005] The utility model discloses a visual V-shaped pipe gallery pipe penetrator, which solves the problems that the existing pipe gallery structures are mostly multi-layer structures, the pipes are compactly arranged, the pipe penetrator is difficult, and the pipe penetrator is limited. The utility model aims to provide a visual V-shaped pipe gallery pipe penetrator, which improves the safety of pipeline loading, unloading and transportation, and avoids safety and quality accidents.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a visual V-shaped pipe corridor pipe threader, in which the left and right parts are symmetrically arranged in groups and used in conjunction with the pipeline, including: a base, a bracket, a camera clamping device, a camera device and a handheld display screen. The bracket is fixedly connected to the top of the base, and the camera clamping device is fixedly connected to one side of the bracket. The camera clamping device is clamped to the camera device, and the camera device is electrically connected to the handheld display screen. The two bases are symmetrically arranged.

[0007] Preferably, the base comprises a bottom plate, a fixed buckle, a wedge, a fixed block, a movable buckle, a screw rod, a nut and a flexible gasket, the bottom plate is fixedly connected with the flexible gasket below, the bottom plate is fixedly connected with the L-shaped fixed buckle on the front side, the fixed block is fixedly connected on the rear side of the base, the screw rod is fixedly connected with the fixed block, the L-shaped movable buckle is provided with a threaded hole on the upper portion, the movable buckle is movably connected with the screw rod, and the flexible gaskets are arranged above the fixed buckle and the movable buckle.

[0008] Preferably, the support comprises a support rod, a rolling shaft and a flexible protective layer, the support rod is fixedly connected with the bottom plate, and the support rod and the bottom plate form a right trapezoidal structure, the rolling shaft is movably connected on the hypotenuse of the support rod, and the flexible protective layer is fixedly connected on the outer side of the rolling shaft.

[0009] Preferably, the wedge is fixed to the front end of the bottom plate, the two support rods of the two bottom plates are in butt joint and form a V-shaped structure, the two wedges are arranged at opposite angles, and the flexible gaskets are arranged above the wedges.

[0010] Preferably, the camera device comprises a high-definition camera and a light supplement lamp, and the high-definition camera is connected with a transmission line and transmits video signals to a handheld display screen.

[0011] Beneficial effects

[0012] Compared with the prior art, the visual V-shaped pipe gallery pipe penetrating device has the following beneficial effects:

[0013] The position of the movable buckle can be adjusted by rotating the nut, and the pipe gallery pipe penetrating device can be quickly installed and disassembled in cooperation with the fixed buckle; the bottom plate, the fixed buckle and the movable buckle are provided with flexible gaskets on the contact parts of the pipe structure, so that the pipe structure is effectively prevented from being knocked during installation and disassembly, and the anticorrosive layer is prevented from being damaged.

[0014] The rolling shaft is arranged, the dragging and sliding friction of the pipe penetrating process with the pipe structure is changed into rolling friction, and the anticorrosive layer of the pipe is protected. The rolling shaft is arranged obliquely, the two rolling shafts form a V-shaped structure, the pipe penetrating device can adapt to pipes with different diameters, frequent adjustment is not needed, the stability of the pipe during the pipe penetrating process can be ensured, the flexible protective layer is arranged on the contact part of the rolling shaft and the pipe, the anticorrosive layer of the pipe is prevented from being damaged due to friction and knocking during pipe penetrating, and the rolling shaft and the pipe are prevented from being directly contacted to cause electrochemical corrosion.

[0015] The high-definition camera of the device transmits the pipe penetrating condition to the handheld display screen in real time through the transmission line, the light supplement lamp is turned on when the light is insufficient, and the construction personnel can effectively monitor the pipe penetrating process and are not limited by space; after the pipe is positioned, the two pipe penetrating devices are separated, the pipe slowly rolls and slides along the oblique rolling shaft, the safety of the pipe positioning is improved, and safety and quality accidents are avoided. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to make the technical problems to be solved by the utility model, technical solutions and beneficial effects clearer, in combination with the embodiments and drawings, the utility model will be further described in detail, and it should be understood that the specific embodiments described herein are only used to explain the utility model and not to limit the utility model, and the technical solutions of the utility model will be described in detail below in combination with the embodiments and drawings, but the protection scope is not limited thereto.

[0017] Figure 1 is the combined state structural diagram of the utility model;

[0018] Figure 2 is the combined state top view of the utility model;

[0019] Figure 3 is the separated state structural diagram of the utility model;

[0020] Figure 4 is the separated state front view of the utility model;

[0021] Figure 5 is the side view of the utility model;

[0022] Figure 6 is the working state schematic diagram of the utility model.

[0023] In the drawing: 1, base; 101, bottom plate; 102, fixed buckle; 103, movable buckle; 104, screw rod; 105, nut; 106, flexible gasket; 107, wedge block; 108, fixed block; 2, support; 201, support rod; 202, rolling shaft; 203, flexible protective layer; 3, camera device; 301, high-definition camera; 302, light supplement lamp; 4, camera clamping device; 5, handheld display screen; 6, transmission line; 7, pipeline. DETAILED DESCRIPTION

[0024] In order to make the technical problems to be solved by the utility model, technical solutions and beneficial effects clearer, in combination with the embodiments and drawings, the utility model will be further described in detail, and it should be understood that the specific embodiments described herein are only used to explain the utility model and not to limit the utility model, and the technical solutions of the utility model will be described in detail below in combination with the embodiments and drawings, but the protection scope is not limited thereto.

[0025] Please refer to Figures 1-6The utility model provides a kind of technical scheme: a visual V-shaped pipe gallery pipe through device, left and right two parts are symmetrically set and are used with pipe gallery, it include: base 1, support 2, camera clamping device 4, camera device 3 and hand-held display screen 5, base 1 top fixed connection support 2, support 2 one side fixed connection camera clamping device 4, camera clamping device 4 connects camera device 3, camera device 3 is electrically connected with hand-held display screen 5, the advancing state of pipeline is monitored in real time by hand-held display screen 5, two bases 1 are symmetrically set, and the safe transportation and loading and unloading of pipeline 7 are realized by the symmetric pair setting of two bases 1.

[0026] In some embodiments, the base 1 includes a bottom plate 101, a fixed buckle 102, a wedge block 107, a fixed block 108, a movable buckle 103, a screw rod 104, a nut 105 and a flexible gasket 106, the bottom plate 101 is fixedly connected with the flexible gasket 106 below, the bottom plate 101 is fixedly connected with the "L" shaped fixed buckle 102 on the front side, the fixed block 108 is fixedly connected on the top of the rear side of the base 1, the screw rod 104 is fixedly connected with the fixed block 108, the "L" shaped movable buckle 103 is provided with a threaded hole on the upper part, the movable buckle 103 is movably connected with the screw rod 104, the screw rod 104 is provided with the nut 105 on the outside, the nut 105 limits the position of the movable buckle 103, the flexible gasket 106 is arranged on the top of the fixed buckle 102 and the movable buckle 103, and the flexible gasket 106 protects the clamping device.

[0027] In some embodiments, the support 2 includes a support rod 201, a rolling shaft 202 and a flexible protective layer 203, the support rod 201 is fixedly connected with the bottom plate 101, and the support rod 201 and the bottom plate 101 form a right-angled trapezoidal structure, the rolling shaft 202 is movably connected on the hypotenuse of the support rod 201, the flexible protective layer 203 is fixedly connected on the outside of the rolling shaft 202, the flexible protective layer 203 protects the pipeline 7, and prevents the pipeline 7 from being scratched during the advancing process.

[0028] In some embodiments, the wedge block 107 is fixed on the front end of the bottom plate 101, the two support rods 201 abutting the two bottom plates 101 form a "V" shaped structure, the two wedge blocks 107 are diagonally arranged, and the flexible gasket 106 is arranged on the top of the wedge block 107, which protects the pipeline 7 during the pipeline 7 security process.

[0029] In some embodiments, the pipe gallery is cleaned before pipe penetration, and the position, number of groups and fixed position of the pipe penetraters are determined according to the position and length of the pipelines. Each group of pipe gallery pipe penetraters is used in pairs. First, the base plate 101 is fitted with the pipe gallery structure, the fixed buckle 102 is fastened, and the nut 105 is turned to tighten the movable buckle 103 inward along the screw 104 to complete the fixation of the pipe penetrater. The installation of other groups of pipe gallery pipe penetraters is carried out in turn. The base plate 101, the fixed buckle 102, the movable buckle 103 and the pipe gallery structure are provided with a flexible gasket 106 to avoid collision with the pipe gallery structure during installation and disassembly, which may cause damage to the anti-corrosion layer.

[0030] In some embodiments, during pipe threading, a crane or other equipment is used to extend the pipe 7 from one side into the pipe gallery structure and place it on the rolling shaft 202 of the pipe gallery pipe threader. The rolling shafts 202 on both sides form a V-shaped structure, which can accommodate pipes 7 of different diameters without frequent adjustment and ensures the stability of the pipe 7 during the threading process. The contact portion between the rolling shaft 202 and the pipe 7 is provided with a flexible protective layer 203 to prevent friction and collision during threading, thereby preventing damage to the protective layer of the pipe 7 and avoiding electrochemical corrosion caused by direct contact between the rolling shaft 202 and the pipe 7.

[0031] In some embodiments, the high-definition camera 301 and the fill light 302 are turned on, the handheld display screen 5 is observed to monitor the pipe threading process, the pipe 7 is pushed to move forward slowly, the movement process of the pipe 7 is monitored in real time, and timely adjustments are made when it is found that the pipe 7 being threaded has the risk of colliding with other pipes 7 or the pipe gallery structure.

[0032] In some embodiments, after the pipe 7 reaches the specified position, the nut 105 of the pipe gallery pipe threader on one side is screwed to loosen the movable buckle 103 outward along the screw 104, and the pipe threader is moved to make the pipe 7 slowly roll downward along the rolling axis 202 onto the pipe gallery structure. The wedge block 107 plays a supporting role during the descent of the pipe 7, slowing down the speed of the descent of the pipe 7 and improving the safety of the descent of the pipe 7. After the pipe 7 is stopped and fixed, the pipe gallery pipe threader is removed.

[0033] The above content is a further detailed description of the present invention in combination with a specific preferred embodiment. For ordinary technicians in the technical field to which the present invention belongs, they can make several simple deductions or substitutions without departing from the present invention, which should be regarded as belonging to the present invention and the scope of patent protection determined by the submitted claims.

Claims

1. A visual V-shaped pipe gallery pipe threader, used in conjunction with pipelines, characterized by : It includes: a base, a bracket, a camera clamping device, a camera device and a handheld display screen. The bracket is fixedly connected to the top of the base, and one side of the bracket is fixedly connected to the camera clamping device. The camera clamping device is clamped to the camera device, and the camera device is electrically connected to the handheld display screen. The two bases are symmetrically arranged.

2. The visual V-shaped pipe gallery pipe threader according to claim 1, characterized in that: The base includes a bottom plate, a fixed buckle, a wedge block, a fixed block, a movable buckle, a screw, a nut and a flexible gasket. A flexible gasket is fixedly connected to the bottom of the bottom plate, an "L"-shaped fixed buckle is fixedly connected to the front side of the bottom plate, the fixed block is fixedly connected to the upper rear side of the base, the screw is fixedly connected to the fixed block, a threaded hole is provided on the upper part of the "L"-shaped movable buckle, the movable buckle is movably bolted to the screw, and a flexible gasket is provided above the fixed buckle and the movable buckle.

3. A visual V-shaped pipe gallery pipe threader according to claim 2, characterized in that: The bracket includes a support rod, a rolling shaft and a flexible protective layer. The support rod is fixedly connected to the base plate, and the support rod and the base plate form a right-angled trapezoidal structure. The rolling shaft is movably clamped on the hypotenuse of the support rod, and a flexible protective layer is fixedly connected to the outer side of the rolling shaft.

4. A visual V-shaped pipe gallery pipe threader according to claim 3, characterized in that: The wedge block is fixed to the front end of the base plate, and the two supporting rods connected to the two base plates form a "V"-shaped structure. The two wedge blocks are arranged diagonally, and a flexible gasket is provided above the wedge block.

5. A visual V-shaped pipe gallery pipe threader according to claim 4, characterized in that: The camera device includes a high-definition camera and a fill light. The high-definition camera is connected to a transmission line to transmit the video signal to the handheld display screen.

Images