Environment-friendly thermal radiation type explosion-proof tunnel furnace
By using heat-reflective film and slide structure in the tunnel furnace, the problems of low material heat absorption efficiency and inconvenient maintenance are solved, and an energy-saving and environmentally friendly tunnel furnace design is achieved.
Patent Information
- Application Number
- CN202422973572.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing heat radiation tunnel furnaces have low material heat absorption efficiency and are inconvenient to maintain, resulting in high energy consumption and difficult maintenance.
Heat-reflective film, baffles, vertical frames, slides and slide structures are used to improve heat utilization efficiency, and the inspection port and cover design facilitate the inspection of the heating pipes.
It improves the heat absorption efficiency of materials, reduces energy consumption, simplifies the maintenance process of heating pipes, and saves time and costs.
Smart Images

Figure CN223448894U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial processing equipment technical field, concretely is an environmental protection type heat radiation type explosion -proof tunnel furnace. BACKGROUND
[0002] Tunnel furnace is through the conduction, convection, radiation of heat to complete to the material baking of tunnel type mechanical equipment, and the baking chamber is usually long and narrow tunnel, and the material is heated by the chain plate or the net belt edge while moving through the conveying, to realize the baking and conveying steps of the material, and can be divided into radiation heating and convection heating according to the heating mode, and the two heating modes have different characteristics, and need to be used according to actual demand.
[0003] But the existing heat radiation type tunnel furnace when using, usually is placed on the conveying net belt, when the radiation heating pipe in the furnace radiates heat to the net belt, the goods on the net belt can only absorb the heat radiated to its surface, and the rest of the heat will pass through the net belt and be absorbed by other structures in the furnace or float in the furnace, so that the heat transfer process is lengthened, which is not conducive to the goods in the furnace to absorb enough heat, resulting in the tunnel furnace needs to consume more electric energy to generate heat when running, which is not environmentally friendly. In addition, the heating pipe in the existing radiation type tunnel furnace is usually arranged at the top of the inner side of the baking chamber, when the heating pipe needs to be overhauled, the top of the tunnel furnace cannot be opened for overhaul, resulting in the process of overhauling the heating pipe is relatively troublesome and time-consuming. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing an environmental protection type heat radiation type explosion -proof tunnel furnace to solve the problems in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: an environmental protection type heat radiation type explosion -proof tunnel furnace, including the shell, the one end of the shell is equipped with the feed inlet, the front surface of the feed inlet is equipped with the baffle, the middle part of the shell is installed with the conveyer belt, the surface of the conveyer belt is laid with a plurality of heat reflection films, the top of the shell is equipped with a plurality of overhaul openings, the top of the overhaul opening is equipped with the cover plate, one side wall of the cover plate is fixedly connected with a plurality of clamping strips, the top of the inner side of the shell is equipped with the sliding slot, the inner side of the sliding slot is equipped with the sliding frame, the inner wall of the sliding frame is installed with a plurality of radiation heating pipes, the other end of the shell is equipped with the discharge port.
[0006] Preferably, the top of the one end of the feed inlet is erected with the vertical frame, and the top of the vertical frame is fixedly installed with the first electric push rod.
[0007] Preferably, the output end of the first electric push rod is fixedly connected with the baffle, and the baffle is slidably connected with the vertical frame through the first electric push rod.
[0008] Preferably, the bottom of the cover plate is fixedly connected with rotating rods on both sides, and the cover plate is rotatably connected with the shell through the rotating rods.
[0009] Preferably, a timing controller is installed on one side of the top end of the vertical frame, and the timing controller is electrically connected with the first electric push rod.
[0010] Preferably, a second electric push rod is fixedly installed on one side of the top inside of the shell close to the feeding port, and an output end of the second electric push rod is fixedly connected with a side wall of the sliding frame.
[0011] Preferably, pulleys are installed at four corners of the bottom end of the sliding frame, and the sliding frame is slidably connected with the sliding groove through the pulleys.
[0012] Compared with the prior art, the present application has the following beneficial effects:
[0013] 1. The environment-friendly heat radiation type explosion-proof tunnel furnace, through the heat reflecting film, the baffle and the vertical frame, when the material to be baked enters the tunnel furnace along the conveying belt, the material can be located on the heat reflecting film, the heat originally radiated around the material and passing through the conveying belt can be reflected to the surface of the material, the material can quickly absorb more heat, the process of heat conduction is shortened, the material can absorb more heat, and the energy consumption of the tunnel furnace is reduced, and the environment is more friendly.
[0014] 2. The environment-friendly heat radiation type explosion-proof tunnel furnace, through the cover plate, the access hole, the sliding frame and the sliding groove, the top of the tunnel furnace can be opened, and the radiation heating pipe in the tunnel furnace can be moved into the corresponding access hole for maintenance through the staggered sliding mode, so that the difficulty of maintenance of the radiation heating pipe in the tunnel furnace is reduced, the operation of the maintenance personnel is more convenient, and the maintenance time of the maintenance personnel is saved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a whole structure schematic view of the present application;
[0016] Fig. 2 It is a baffle and vertical frame structure schematic view of the present application;
[0017] Fig. 3 It is a sliding frame and cover plate structure schematic view of the present application;
[0018] Fig. 4 It is an access hole and heat reflecting film structure schematic view of the present application.
[0019] In the figure: 1. Housing; 2. Conveyor belt; 3. Heat-reflecting film; 4. Baffle; 5. Vertical frame; 6. First electric push rod; 7. Timing controller; 8. Feed port; 9. Cover plate; 10. Card strip; 11. Inspection port; 12. Radiant heating tube; 13. Second electric push rod; 14. Slide; 15. Pulley; 16. Chute; 17. Discharge port. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0023] like Figs. 1 to 4 As shown, the environmentally friendly heat radiation explosion-proof tunnel furnace of this embodiment includes a shell 1, a feed port 8 is provided at one end of the shell 1, a baffle 4 is provided on the front of the feed port 8, a conveyor belt 2 is installed in the middle of the shell 1, and a plurality of heat reflective films 3 are covered on the surface of the conveyor belt 2, a plurality of inspection ports 11 are provided at the top of the shell 1, a cover plate 9 is provided on the top of the inspection port 11, a plurality of clips 10 are fixedly connected to one side wall of the cover plate 9, a slide groove 16 is provided at the top of the inner side of the shell 1, a slide 14 is provided on the inner side of the slide groove 16, a plurality of radiation heating tubes 12 are installed on the inner wall of the slide 14, and a discharge port 17 is provided at the other end of the shell 1.
[0024] Specifically, the shell 1 is made of a material with good heat insulation performance, which can reduce the heat loss through the shell 1, thereby reducing unnecessary heat loss. The baffle 4 can push the material to be baked onto the heat-reflecting film, so that the heat-reflecting film can reflect heat smoothly on the surface of the material, thereby improving the heat utilization efficiency of the tunnel furnace and being more energy-saving and environmentally friendly. The conveying belt 2 is in the form of a mesh belt, which can better support the heat-reflecting film 3. The heat-reflecting film 3 is made of a flexible material, which can smoothly rotate at the end of the mesh belt, thereby reducing the probability of breaking of the heat-reflecting film 3. The sizes of the plurality of access openings 11 are the same, and the initial positions of the radiant heating pipes 12 of the sliding frame 14 are staggered, thereby ensuring that the radiant heating pipes 12 can be covered by the top of the shell 1 to reduce heat loss of the radiant heating pipes 12. The cover plate 9 covers the access opening 11, and cooperates with the clamping strip 10 on the side to make the clamping strip 10 fit into the corresponding access opening 11 when the cover plate 9 is tightly covered on the top of the shell 1, so that the top of the shell 1 is in a closed state, thereby ensuring that the heat stays in the tunnel furnace. The sliding groove 16 enables the sliding frame 14 to smoothly slide in the shell 1.
[0025] Further, the vertical frame 5 is arranged on the top of one end of the conveying belt 2 at the feeding port 8, the first electric push rod 6 is fixedly installed at the top end of the vertical frame 5, and the vertical frame 5 supports the first electric push rod 6, so that the first electric push rod 6 can drive the baffle 4 to slide up and down on the top of the conveying belt 2, thereby intercepting the material on the conveying belt 2.
[0026] Further, the output end of the first electric push rod 6 is fixedly connected with the baffle 4, and the baffle 4 is slidably connected with the vertical frame 5 through the first electric push rod 6. The baffle 4 can push the material on the conveying belt 2 to the heat-reflecting film 3, so that the heat reflected by the heat-reflecting film 3 can be conducted to the surface of the material, thereby facilitating the material to timely absorb sufficient heat.
[0027] Further, the two sides of the bottom of the cover plate 9 are fixedly connected with the rotating rods, and the cover plate 9 is rotatably connected with the shell 1 through the rotating rods. The rotating rods enable the cover plate 9 to be flipped open at the top end of the shell 1, thereby opening the access opening 11.
[0028] Further, the timing controller 7 is installed on one side of the top end of the vertical frame 5, and the timing controller 7 is electrically connected with the first electric push rod 6. The timing controller 7 can control the lifting time of the first electric push rod 6, so that the first electric push rod 6 can be lifted within a set time, thereby facilitating the control of the baffle 4 by the first electric push rod 6, and enabling the baffle 4 to smoothly push the material to the heat-reflecting film 3.
[0029] Further, the second electric push rod 13 is fixedly installed on the inner top of the shell 1 near one side of the feeding port 8, the output end of the second electric push rod 13 is fixedly connected with one side wall of the sliding frame 14, the second electric push rod 13 can push the sliding frame 14, so that the sliding frame 14 can slide in the sliding groove 16, so that the radiation heating pipe 12 originally dislocated with the maintenance opening 11 can slide to the directly below the maintenance opening 11, thereby facilitating the maintenance personnel to maintain the radiation heating pipe 12.
[0030] Further, the sliding frame 14 is slidably connected with the sliding groove 16 through the pulley 15, the pulley 15 is installed at the four corners of the bottom end of the sliding frame 14, the pulley 15 can make the sliding frame 14 slide in the sliding groove 16 more smoothly, thereby facilitating the sliding of the sliding frame 14 in the sliding groove 16.
[0031] The use method of the embodiment is as follows: when the environment-friendly heat radiation type explosion-proof tunnel furnace is used, the tunnel furnace needs to be connected with an external power supply first, then the materials are placed on the conveying belt 2, then the timer controller 7 can be set to a corresponding time according to the frequency of placing the materials and the conveying rate of the conveying belt 2, so that the baffle 4 can push the materials placed on the conveying belt 2 to the corresponding heat reflecting film 3 under the lifting action of the electric push rod, then the materials staying on the heat reflecting film 3 will enter the inside of the shell 1 along with the conveying belt 2 to be baked, when the radiation heating pipe 12 in the shell 1 radiates heat to the materials and the surroundings of the materials, the heat reflecting film 3 can reflect the heat around the materials to the surface of the materials again, so that the materials can timely and sufficiently absorb the heat, thereby reducing the loss of heat during the heat transfer in the furnace, when the radiation heating pipe 12 in the tunnel furnace needs to be maintained, the cover plate 9 is opened to make the maintenance opening 11 open, then the second electric push rod 13 is started to make the second electric push rod 13 push the sliding frame 14 to slide in the sliding groove 16, so that the radiation heating pipe 12 on the sliding frame 14 slides to the below of the corresponding maintenance opening 11, at this time, the radiation heating pipe 12 can be detached from the sliding frame 14 through the maintenance opening 11 to be checked and maintained or replaced.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or equivalently replace some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. An environmentally friendly heat radiation explosion-proof tunnel furnace, comprising a housing (1), characterized in that: A feed port (8) is provided at one end of the shell (1), a baffle (4) is provided on the front of the feed port (8), a conveyor belt (2) is installed in the middle of the shell (1), and a plurality of heat-reflecting films (3) are applied on the surface of the conveyor belt (2), a plurality of inspection ports (11) are provided at the top of the shell (1), a cover plate (9) is provided on the top of the inspection port (11), a plurality of clips (10) are fixedly connected to a side wall of the cover plate (9), a slide groove (16) is provided at the top of the inner side of the shell (1), a slide rack (14) is provided on the inner side of the slide groove (16), a plurality of radiation heating tubes (12) are installed on the inner wall of the slide rack (14), and a discharge port (17) is provided at the other end of the shell (1).
2. The environmentally friendly heat radiation explosion-proof tunnel furnace according to claim 1, characterized in that: A vertical frame (5) is mounted on the top of the conveyor belt (2) at one end of the feed port (8), and a first electric push rod (6) is fixedly mounted on the top of the vertical frame (5).
3. The environmentally friendly heat radiation explosion-proof tunnel furnace according to claim 2, characterized in that: The output end of the first electric push rod (6) is fixedly connected to the baffle (4), and the baffle (4) is slidably connected to the vertical frame (5) through the first electric push rod (6).
4. The environmentally friendly heat radiation explosion-proof tunnel furnace according to claim 1, characterized in that: Rotating rods are fixedly connected to both sides of the bottom of the cover plate (9), and the cover plate (9) is rotatably connected to the housing (1) via the rotating rods.
5. The environmentally friendly heat radiation explosion-proof tunnel furnace according to claim 3, characterized in that: A timing controller (7) is installed on one side of the top of the vertical frame (5), and the timing controller (7) is electrically connected to the first electric push rod (6).
6. The environmentally friendly heat radiation explosion-proof tunnel furnace according to claim 1, characterized in that: A second electric push rod (13) is fixedly mounted on one side of the top inner side of the housing (1) near the feed port (8), and an output end of the second electric push rod (13) is fixedly connected to a side wall of the slide (14).
7. The environmentally friendly heat radiation explosion-proof tunnel furnace according to claim 1, characterized in that: Pulleys (15) are installed at the four corners of the bottom end of the slide (14), and the slide (14) is slidably connected to the slide groove (16) through the pulleys (15).