Laser transmitter correcting device

By designing a correction device consisting of a horizontal bottom bar, a vertical bar, a steel ruler and a level instrument, the problem of large errors in existing tools was solved, precise correction of the laser emitter was achieved, the efficiency of aluminum electrolysis production and the quality of aluminum were improved, and energy consumption and manual intervention were reduced.

CN223449171UActive Publication Date: 2025-10-17BAOTOU ALUMINUM CO LTD
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Patent Information

Application Number
CN202423034639.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-17
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing laser transmitter calibration tools are prone to arbitrariness and large errors, making it impossible to achieve precise calibration. This results in inaccurate anode installation height in aluminum electrolysis production, affecting electrolysis efficiency and aluminum quality.

Method used

A correction device consisting of a horizontal bottom bar, a vertical bar, a steel ruler and a level instrument was designed. The level instrument was used to adjust the horizontal state of the device, and the steel ruler provided a precise laser landing point. Combined with the triangular structure, stability was enhanced to achieve precise correction.

Benefits of technology

It achieves precise calibration of the laser emitter, reduces measurement deviation, improves the efficiency of aluminum electrolysis production and aluminum quality, reduces energy consumption, reduces manual intervention, and improves safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223449171U_ABST
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Abstract

The utility model discloses a laser transmitter correcting device, which relates to the technical field of aluminum electrolysis production and comprises a transverse bottom rod, a longitudinal rod, a steel ruler and a horizontal instrument. The lower end of the longitudinal rod is fixedly connected with the transverse bottom rod, and the transverse bottom rod and the longitudinal rod are arranged at an angle of 90 degrees; the steel ruler is vertically, detachably and fixedly arranged on the longitudinal rod; the steel ruler is provided with scales; the horizontal instrument is fixedly arranged on the transverse bottom rod and can measure the horizontal degree of the transverse bottom rod. Accurate correction can be realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum electrolysis production technical field, especially a kind of laser emitter correction device. BACKGROUND

[0002] In aluminum electrolysis production, anode replacement operation of aluminum electrolytic cell is one of the "three operations", and the installation height of anode in electrolytic cell is accurately compared by height measuring system, with the increase of multifunctional overhead travelling crane equipment, primary maintenance of the increased equipment becomes one of necessary procedures, and a series of maintenance work such as point inspection, dust removal and correction of key equipment by maintenance workers and operators is needed, wherein the correction of laser emitter in height measuring system becomes a difficult problem in point inspection.

[0003] When correcting, whether laser emitter is in horizontal state needs to be found, and a point A is taken close to the near end of laser emitter, and a remote object is pulled, and if laser emitter is in horizontal state, laser point still stays at point A after being pulled away 2-3 meters, otherwise, if laser emitter is in non-horizontal state, laser point deviates from point A after being pulled away by correction tool. The existing correction tools are generally two kinds of wooden stick correction and correction trolley:

[0004] Wooden stick correction: find a wooden stick with length greater than 1.5 meters, and repeatedly adjust distance to achieve the effect of correcting laser;

[0005] Correction trolley: a piece of iron plate is connected by two solid iron wheels, and a scale is drawn in the middle of the iron plate, and distance is repeatedly adjusted to achieve the effect of correcting laser;

[0006] But the existing wooden stick correction has randomness, and verticality is not high and has no scale mark; and correction trolley has heavy trolley body, and the whole trolley is about 10 kg, and scale plate is hand-drawn; therefore, there are errors, and precise correction effect cannot be achieved. UTILITY MODEL CONTENT

[0007] The utility model aims at providing a kind of laser emitter correction device to solve the problems existing in the prior art, and precise correction can be realized.

[0008] To achieve the above-mentioned purpose, the utility model provides the following scheme:

[0009] The utility model provides a kind of laser emitter correction device, including horizontal bottom bar, vertical rod, steel scale and level instrument;The lower end of the vertical rod is fixedly connected with the horizontal bottom bar, and the horizontal bottom bar and the vertical rod are arranged at 90 °;The steel scale is vertically detachably fixed on the vertical rod;The steel scale has a scale;The level instrument is fixedly arranged on the horizontal bottom bar, and the level instrument can measure the level of the horizontal bottom bar.

[0010] Preferably, a connecting reinforcing inclined rod is further arranged between the horizontal bottom rod and the vertical rod, one end of the connecting reinforcing inclined rod is fixedly connected with the horizontal bottom rod, and the other end of the connecting reinforcing inclined rod is fixedly connected with the vertical rod.

[0011] Preferably, the horizontal bottom rod and the vertical rod are in L shape.

[0012] Preferably, the level instrument has a level tube with liquid and a bubble.

[0013] Preferably, the level instrument is a level ruler.

[0014] The utility model discloses relative to prior art has obtained following technical effect:

[0015] The laser emitter correction device provided by the utility model adjusts the horizontal state of the whole device through the level instrument on the horizontal bottom rod, when the level instrument shows that the horizontal bottom rod is in the horizontal position, then the perpendicularity of the vertical rod can be guaranteed, which provides a stable horizontal reference for subsequent correction work and reduces the deviation in the vertical direction.

[0016] Further, the connecting reinforcing inclined rod is arranged between the horizontal bottom rod and the vertical rod, forming a triangular structure. The triangular structure has stability in mechanics and can effectively resist the interference of external factors on the device. Since the connecting reinforcing inclined rod enhances the stability of the device, more accurate results can be obtained when using the steel ruler for vertical direction measurement and using the level instrument for horizontal measurement.

[0017] Further, the horizontal bottom rod and the vertical rod are in L shape, which is very intuitive and convenient for users to understand and operate.

[0018] Further, the design of the level tube with liquid and a bubble can realize high-precision horizontal measurement. When the horizontal bottom rod is in a completely horizontal state, the bubble will be exactly located at the center position of the level tube. This detection method based on the horizontal characteristics of the liquid surface is very sensitive and can detect slight tilting.

[0019] Further, the level is a relatively simple and easy-to-use tool. It usually has clear scales and intuitive level indications. When using the laser emitter correction device, the technician can quickly determine whether the cross bottom rod is horizontal by observing the bubble or scale on the level. This convenience makes the correction process more efficient and does not require complex operation steps or professional training; the level is a very versatile tool that is commonly available. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed in the embodiments. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0021] Figure 1 The overall structure diagram of the laser emitter correction device provided by the present application is shown in the figure.

[0022] Figure 2 The side structure diagram of the laser emitter correction device provided by the present application is shown in the figure.

[0023] Figure 3 The top view of the laser emitter correction device provided by the present application is shown in the figure.

[0024] In the figure: 1-Longitudinal rod; 2-Level; 3-Connecting reinforcing diagonal rod; 4-Cross bottom rod; 5-Steel ruler. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0026] The purpose of the present application is to provide a laser emitter correction device to solve the problems existing in the prior art and to achieve accurate correction.

[0027] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.

[0028] Embodiment one

[0029] The present embodiment provides a laser emitter correction device, as shown inFigures 1-3 As shown, it comprises a horizontal bottom rod 4, a vertical rod 1, a steel ruler 5 and a level instrument; the lower end of the vertical rod 1 is fixedly connected with the horizontal bottom rod 4, and the horizontal bottom rod 4 is arranged at 90° with the vertical rod 1; the steel ruler 5 is fixedly arranged on the vertical rod 1 in a vertical manner; the steel ruler 5 is provided with a scale; and the level instrument is fixedly arranged on the horizontal bottom rod 4 and can measure the level of the horizontal bottom rod 4.

[0030] The level of the entire device is adjusted by the level instrument on the horizontal bottom rod 4, and when the level instrument shows that the horizontal bottom rod 4 is in a horizontal position, the verticality of the vertical rod 1 can be ensured at this time, which provides a stable horizontal reference for subsequent correction work and reduces the deviation in the vertical direction. The setting of the steel ruler 5 can provide a precise laser landing point determination standard for the laser emitter; and the standard steel ruler 5 is directly fixed on the vertical rod 1, which has higher precision than the scale plate manually drawn in the prior art and can reduce the error caused by manual drawing; and the overall structure is simple and convenient, portable and high in flexibility; the steel ruler 5 is fixed on the vertical rod 1 in a detachable manner (including but not limited to riveting and the like), which facilitates the maintenance and replacement of the steel ruler 5.

[0031] Among them, the related setting between the horizontal bottom rod 4 and the vertical rod 1 is as follows:

[0032] In the optional solution of the embodiment, preferably, as shown in Figure 1 The horizontal bottom rod 4 and the vertical rod 1 are further provided with a connecting reinforcing inclined rod 3; one end of the connecting reinforcing inclined rod 3 is fixedly connected with the horizontal bottom rod 4, and the other end of the connecting reinforcing inclined rod 3 is fixedly connected with the vertical rod 1. After the connecting reinforcing inclined rod 3 is arranged between the horizontal bottom rod 4 and the vertical rod 1, a triangular structure is formed. The triangular structure has stability in mechanics and can effectively resist the interference of external factors on the device; since the connecting reinforcing inclined rod 3 enhances the stability of the device, more accurate results can be obtained when the steel ruler 5 is used for vertical direction measurement and the level instrument is used for horizontal measurement.

[0033] In the optional solution of the embodiment, preferably, as shown in Figure 1 The horizontal bottom rod 4 and the vertical rod 1 are in an L shape. The structure design of the horizontal bottom rod 4 and the vertical rod 1 in an L shape is very intuitive and convenient for users to understand and operate.

[0034] Among them, the related setting of the level instrument is as follows:

[0035] In the optional solution of the embodiment, preferably, the level instrument has a level tube arranged horizontally, and the level tube is filled with liquid and a bubble. The design of filling the level tube with liquid and a bubble can achieve high-precision level measurement. When the cross bottom rod 4 is in a completely horizontal state, the bubble will be exactly located at the center position of the level tube. This detection method based on the horizontal characteristics of the liquid surface is very sensitive and can detect slight tilting.

[0036] In the optional solution of the embodiment, preferably, as shown in Figure 1 The level instrument is a level ruler 2. The level ruler 2 is a relatively simple and easy-to-use tool. It usually has clear scales and intuitive level indications. When using the laser emitter correction device, the technician can quickly determine whether the cross bottom rod 4 is horizontal by observing the bubble or the scale on the level ruler 2. This convenience makes the correction process more efficient and easy to use without complex operation steps or professional training. The level ruler 2 is a very versatile tool that is commonly available.

[0037] Usage: When in use, place the height measuring system at an appropriate height, fix the laser emitter on it, place the laser emitter correction device of the embodiment in front of the laser emitter 1 m away, determine the levelness of the cross bottom rod 4 through the level ruler 2, observe the landing scale of the laser emitted by the laser emitter on the steel ruler 5, move the laser emitter correction device of the embodiment to the far end, and the landing point of the laser emitted by the laser emitter on the steel ruler 5 does not change under the condition that the levelness of the level ruler 2 does not change, then the angle of the height measuring laser emitter does not need to be adjusted; if the landing point of the laser emitted by the laser emitter on the steel ruler 5 changes, the angle of the height measuring laser emitter needs to be adjusted correspondingly.

[0038] The laser emitter correction device of the embodiment has a simple overall structure, is easy to carry, and can be reused. It can unify the correction standard and use existing standard steel rulers 5 and level rulers 2, so it has higher precision.

[0039] In the process of aluminum electrolysis production, anode height measurement is a crucial step. The distance between the anode and the electrolyte surface directly affects the electrolysis efficiency and the quality of aluminum. Therefore, the laser emitter correction device emerges as the times require. We need to clarify the basic functions of the laser emitter correction device. This device corrects the laser emitter to accurately measure the distance between the anode and the electrolyte surface to ensure that the distance between them is constant. This function itself brings several significant advantages.

[0040] Advantage one: improve production efficiency, aluminum electrolysis is a continuous production process, the small changes in anode height can affect the electrolysis efficiency. The laser emitter correction device can quickly adjust the laser emitter to the best position through accurate adjustment, thereby ensuring the continuity and stability of the electrolysis anode changing operation.

[0041] Advantage two: ensure the quality of aluminum, the distance between the anode and the electrolyte surface has a direct impact on the quality of aluminum. If the distance is too large or too small, it will lead to uneven current distribution in the electrolysis process, thereby affecting the purity and uniformity of aluminum. The laser emitter correction device can accurately place the anode by accurately correcting the laser emitter, thereby ensuring the uniform distribution of current in the electrolytic cell, thereby producing stable quality aluminum products.

[0042] Advantage three: reduce energy consumption, in the aluminum electrolysis process, energy consumption is an important cost factor. Changes in anode height will cause changes in the resistance of the electrolytic cell, thereby affecting energy consumption. The laser emitter correction device can keep the constant distance between the anode and the electrolyte surface after the anode changing operation by accurately correcting the laser emitter, thereby ensuring the stability of the resistance in the electrolytic cell, thereby reducing energy consumption.

[0043] Advantage four: reduce manual intervention, the traditional anode height measurement laser emitter adjustment method has too many human factors, which is easy to introduce human error.

[0044] Advantage five: improve safety, the device is light, the correction time is short, reduces the working time, and the tools are convenient to carry, at the same time, the safety is guaranteed to the greatest extent.

[0045] In summary, the laser emitter correction device brings multiple advantages such as improving production efficiency, ensuring the quality of aluminum, reducing energy consumption, reducing manual intervention and improving safety by accurately adjusting the laser emitter. These advantages not only improve the overall efficiency of aluminum electrolysis production, but also provide strong support for the sustainable development of enterprises.

[0046] The specific examples in the utility model are used to illustrate the principles and implementation methods of the utility model, and the above examples are only used to help understand the method and core idea of the utility model; at the same time, for the general technical personnel in this field, according to the idea of the utility model, there will be changes in specific implementation methods and application range. In summary, the content of the specification should not be understood as a limitation of the utility model.

Claims

1. A laser transmitter calibration device, characterized in that: Including horizontal bottom bar, vertical bar, steel ruler and level instrument; The lower end of the longitudinal rod is fixedly connected to the transverse bottom rod, and the transverse bottom rod and the longitudinal rod are arranged at 90 degrees; the steel ruler is vertically fixed on the longitudinal rod and can be detachably fixed; the steel ruler has a scale; The level instrument is fixedly arranged on the transverse bottom bar, and the level instrument can measure the horizontal degree of the transverse bottom bar.

2. The laser transmitter calibration device according to claim 1, characterized in that: A connecting and reinforcing diagonal rod is further provided between the transverse bottom rod and the longitudinal rod; one end of the connecting and reinforcing diagonal rod is fixedly connected to the transverse bottom rod, and the other end of the connecting and reinforcing diagonal rod is fixedly connected to the longitudinal rod.

3. The laser transmitter calibration device according to claim 1, characterized in that: The transverse bottom bar and the longitudinal bar are L-shaped.

4. The laser transmitter calibration device according to claim 1, characterized in that: The level instrument comprises a level tube which is arranged horizontally, wherein liquid and air bubbles are contained in the level tube.

5. The laser transmitter calibration device according to claim 4, characterized in that: The level instrument is a spirit level.