Plate off-line inspection device
By designing an offline plate inspection device, a driving mechanism is used to drive the inspection and cleaning mechanism to move on the surface of the glass plate, identify and remove coverings, and mark defects. This solves the problem of missed inspections in the middle area of the glass plate and improves the accuracy and efficiency of inspection.
Patent Information
- Application Number
- CN202422400353.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the middle area of the glass plate is easily missed during inspection, and it is difficult for inspectors to accurately mark defects, resulting in low accuracy and efficiency of the inspection work.
A plate offline inspection device is designed, which includes a driving mechanism, an inspection mechanism, a cleaning mechanism and a marking mechanism. The driving mechanism drives the inspection mechanism and the cleaning mechanism to move on the plate surface to identify defects and remove coverings. The marking mechanism marks the defects to achieve full coverage inspection.
It improves the accuracy and efficiency of plate inspection, reduces missed inspections, ensures full coverage inspection and accurate positioning of the middle area of the glass plate, and improves the accuracy and convenience of inspection.
Smart Images

Figure CN223449821U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to plate inspection technical field especially plate offline inspection device. BACKGROUND
[0002] Some plate needs to be inspected after production, for example, glass products such as carrier plate glass or substrate glass, before the production line is put into production, the factory inspection personnel carry out offline inspection to the first piece of glass produced by the production line to test whether the glass has surface defects such as scratch and stain, whether there is edge defect such as piece drop and edge crack, so as to evaluate the production quality of the production line and determine whether it can be formally put into production; after the production line is formally put into production, the inspection personnel also need to regularly carry out sampling inspection on the glass and mark the position of the detected defect for subsequent slice sample analysis.
[0003] The current inspection method is that the inspection personnel hold the lamp for visual inspection, but the size of some glass is large, and the inspection personnel are limited in size when working, which easily causes the middle area of the glass to be missed; and the inspection personnel are not convenient for marking the defects in the middle area of the glass, therefore, the accuracy and efficiency of the plate inspection work are greatly affected. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a plate offline inspection device, which is convenient for inspecting and marking large plates and improving the accuracy and efficiency of plate inspection work.
[0005] To achieve this purpose, the utility model adopts the following technical scheme:
[0006] The plate offline inspection device comprises:
[0007] A driving mechanism, which can be installed on one side of the plate;
[0008] An inspection mechanism, which comprises an inspection piece and a cleaning piece, and is arranged on the driving mechanism; the driving mechanism can drive the inspection piece and the cleaning piece to move on one side of the plate; the inspection piece can acquire the image of the surface of the plate and identify the defects on the surface of the plate; and the cleaning piece can remove the cover on the surface of the plate; and
[0009] A marking mechanism, which is arranged on the driving mechanism; the driving mechanism can drive the marking mechanism to move on one side of the plate; and the marking mechanism can mark the surface of the plate.
[0010] Preferably, the driving mechanism comprises:
[0011] A base, which can be installed on one side of the plate;
[0012] A driving frame is slidably connected to the base, and slides along a first direction; and
[0013] A driving seat is slidably connected to the driving frame along a second direction, which is perpendicular to the first direction, and the inspection mechanism is connected to the driving seat.
[0014] Preferably, a first guide rail is arranged on the base along the first direction, and the driving frame is slidably connected to the first guide rail.
[0015] Preferably, a second guide rail is arranged on the driving frame along the second direction, and the driving seat is slidably connected to the second guide rail.
[0016] Preferably, at least two chain wheels are arranged on the driving frame along the second direction, and the driving seat is connected to a chain transmission between the at least two chain wheels.
[0017] Preferably, a first scale mark is arranged on the base along the first direction, and a second scale mark is arranged on the driving frame along the second direction.
[0018] Preferably, the inspection mechanism further comprises:
[0019] A display is electrically connected to the inspection piece, and the display can display the image acquired by the inspection piece.
[0020] Preferably, the marking mechanism comprises:
[0021] A driving piece is arranged on the driving mechanism; and
[0022] A marking piece is connected to the driving piece on a side close to the plate, and the driving piece can drive the marking piece to be close to or away from the plate to mark the defects on the plate.
[0023] Preferably, a first light source is arranged on the driving frame.
[0024] Preferably, a second light source is arranged on the driving seat.
[0025] The utility model discloses the beneficial effects of:
[0026] The plate offline inspection device of the utility model, install driving mechanism on the mesa of placing plate before operation, drive inspection piece and cleaning piece to move on one side of plate through driving mechanism, make inspection piece and cleaning piece can move to the central area of plate to inspect, thereby acquire the image of whole surface of plate and carry out identification, to inspect the defect on the surface of plate, reduce the occurrence of missed inspection condition;In the inspection process, if there is covering on the surface of plate, can remove the covering on the surface of plate through cleaning piece, improve the accuracy of inspection;In addition, when the position of defect is detected, the surface of plate can be directly marked through marking mechanism;Finally improve the accuracy and efficiency of plate inspection operation. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is the structure schematic diagram of the plate offline inspection device of the utility model;
[0028] Figure 2 It is Figure 1 The local enlarged view of A in
[0029] Figure 3 It is one of the structure schematic diagram of the inspection mechanism of the utility model;
[0030] Figure 4 It is the second structure schematic diagram of the inspection mechanism of the utility model;
[0031] Figure 5 It is the bottom view of the inspection mechanism of the utility model.
[0032] In the drawing,
[0033] 1, driving mechanism;11, base;111, first guide rail;112, scale;12, driving frame;121, support leg;122, crossbeam;123, second guide rail;124, chain wheel;125, chain;126, hand wheel;127, connecting plate;128, first light source;129, second light source;13, driving seat;2, inspection mechanism;21, inspection camera;22, cleaning piece;3, marking mechanism. DETAILED DESCRIPTION
[0034] The utility model will be further explained in detail below in combination with the drawings and examples.It can be understood that the specific examples described here are only used to explain the utility model, and not limited to the utility model.In addition, it should be noted that in order to facilitate the description, only the part related to the utility model is shown in the drawing, not all structures.
[0035] In the description of the utility model, unless another definite provision and limitation, the term "link", "connection", "fix" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication or two element's interaction relationship.For the ordinary skill in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0036] In the utility model, unless another definite provision and limitation, the first feature is "on" or "under" the second feature can include the first and second features direct contact, also can include the first and second features are not direct contact but contact through the additional features between them.Moreover, the first feature is "on", "above" and "on" the second feature includes the first feature is directly above and obliquely above the second feature, or just indicates that the horizontal height of the first feature is higher than the second feature.The first feature is "under", "below" and "under" the second feature includes the first feature is directly below and obliquely below the second feature, or just indicates that the horizontal height of the first feature is less than the second feature.
[0037] In the description of the embodiment, the terms "up", "down", "right", etc. Orientation or positional relationship is based on the orientation or positional relationship shown in the drawing, only for the convenience of description and simplification operation, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the utility model.In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.
[0038] The following refers to Figures 1 to 5 The plate offline inspection device provided by the utility model is described.
[0039] Referring to Figure 1 The plate offline inspection device includes a driving mechanism 1, an inspection mechanism 2 and a marking mechanism 3, the driving mechanism 1 can be installed on one side of the plate, the inspection mechanism 2 and the marking mechanism 3 are arranged on the driving mechanism 1, and the driving mechanism 1 can drive the inspection mechanism 2 and the marking mechanism 3 to move on one side of the plate, so as to detect the surface of the plate.
[0040] It should be noted that the plate to be inspected in the embodiment is a rectangular glass plate, and is horizontally placed on the table top during inspection.It can be understood that the table top can be a dedicated inspection table, a desktop or a support capable of placing glass, and the specific form is not limited, and the embodiment is described by taking the inspection table as an example.The driving mechanism 1 in the embodiment is installed on the inspection table.
[0041] Referring to Figures 1 to 4Specifically, the driving mechanism 1 comprises a base 11, a driving frame 12 and a driving seat 13. The base 11 is installed on the upper surface of the inspection table. Two bases 11 are arranged in parallel and located on opposite sides of the glass. The upper portion of each base 11 is connected with a first guide rail 111 in a first direction. The first direction is parallel to the length direction of the glass. The driving frame 12 comprises two vertical supporting legs 121 and a cross beam 122 arranged at the top of the supporting legs 121. Two supporting legs 121 and two first guide rails 111 are arranged in one-to-one correspondence. The bottom end of the supporting leg 121 is connected with the first guide rail 111 in a sliding manner. The cross beam 122 is arranged in a second direction. The second direction is perpendicular to the first direction and parallel to the width direction of the glass. The two ends of the cross beam 122 are connected with the top of the two supporting legs 121, respectively. Thus, the driving frame 12 is connected with the first guide rail 111 in a sliding manner.
[0042] Further, the cross beam 122 is provided with a second guide rail 123 on one side and the bottom thereof in the second direction. The driving seat 13 is arranged in an L shape. The driving seat 13 is connected with the two second guide rails 123 in a sliding manner. The inspection mechanism 2 and the marking mechanism 3 are connected with the bottom of the driving seat 13. The side of the cross beam 122 away from the second guide rail 123 is provided with two sprockets 124 arranged in rotation in the second direction. In this embodiment, two sprockets 124 are taken as an example. One of the sprockets 124 is connected with a hand wheel 126. The two sprockets 124 are connected through a chain 125. The chain 125 is connected with a connecting plate 127. The connecting plate 127 is connected with the driving seat 13.
[0043] Based on the above, when the staff pushes the supporting leg 121, the driving frame 12 can slide along the first guide rail 111 in the length direction, i.e., the driving seat 13 moves in the first direction. When the staff rotates the hand wheel 126, the chain 125 rotates through the rotation of the sprocket 124, which drives the driving frame 12 to slide along the second guide rail 123 in the length direction, i.e., the driving seat 13 moves in the second direction. Thus, the driving seat 13 can move above the glass. The moving area covers the upper surface of the glass. Thus, the inspection mechanism 2 and the marking mechanism 3 can reach any position above the glass. The size of the glass does not limit the inspection work. The blind area of the offline glass inspection is eliminated. The convenience of the glass inspection work is improved.
[0044] Optionally, in other embodiments, the driving mechanism 1 described above can be replaced by a two-axis module, a three-axis module or a mechanical hand. The specific form is not limited.
[0045] In addition, the base 11 is provided with first scale marks along a first direction, and the driving frame 12 is provided with second scale marks along a second direction. In this embodiment, one side of one of the bases 11 and one side of the cross beam 122 are connected with a scale ruler 112, thereby forming the first scale marks and the second scale marks. Since the first direction is parallel to the length direction of the glass, and the second direction is parallel to the width direction of the glass, the first scale marks and the second scale marks can be used to accurately position the current position of the driving seat 13. When a defect is found on the glass, the position of the defect on the glass can be accurately positioned, which facilitates subsequent re-inspection, follow-up inspection, and slice sampling. In other embodiments, the first scale marks and the second scale marks can also be formed by directly engraving on the base 11 and the cross beam 122.
[0046] With reference to Figure 1 and Figure 5 In particular, the inspection mechanism 2 includes an inspection part, a cleaning part 22, and a display. The inspection part is connected to the bottom of the driving seat 13, and can acquire an image of the surface of the glass. The display is electrically connected to the inspection part through wires, and can display the image acquired by the inspection part and identify the defect of the glass. In this embodiment, the inspection part is an inspection camera 21. The inspection camera 21 acquires an image of the surface of the glass, automatically identifies the defect of the glass, saves the image of the defect, and simultaneously measures the range of the defect. In addition, the inspection camera 21 synchronously displays the image on the display, so that the inspector can determine the defect. During the inspection process, the inspector does not need to touch the glass, thereby avoiding secondary pollution of the glass, preventing the glass from being damaged, and eliminating safety hazards.
[0047] Further, the cleaning part 22 is connected to the bottom of the inspection part, and can clean the cover on the surface of the glass. In this embodiment, the cleaning part 22 is a gas nozzle, and is connected to a gas source through a pipeline. The cleaning part 22 blows gas to the surface of the glass to wipe the cover on the surface of the glass. When the inspection camera 21 detects a defect, the cleaning part 22 blows gas to the surface of the glass, so that the cover on the surface of the glass is separated from the glass. The cover can be dust, debris, or other substances adhered to the surface of the glass, so as to eliminate the interference of the cover on the inspection result and improve the accuracy of the inspection. In some other embodiments, the cleaning part 22 can also be a gas gun, a hair dryer, or other components that can blow gas to the glass. In some other embodiments, the cleaning part 22 can also be a cleaning brush that can be lifted and lowered, and can clean the surface of the glass.
[0048] Further, the driving frame 12 is provided with a first light source 128, the first light source 128 is connected with one on the side where the two legs 121 are close to each other, the first light source 128 is close to the bottom end of the leg 121, in the embodiment, the first light source 128 is a fluorescent lamp, in other embodiments, the first light source 128 can also be a halogen lamp or an LED lamp, etc., the first light source 128 can irradiate the edge of the glass in parallel, which is convenient for the inspection camera 21 and the inspection personnel to perform special inspection on the edge of the glass.
[0049] In addition, the driving seat 13 is provided with a second light source 129, the second light source 129 is provided with two, the second light source 129 is located at the bottom of the inspection camera 21, in the embodiment, one of the second light sources 129 is a fluorescent lamp, and the other second light source 129 is a halogen lamp, in the process of inspecting the glass, the fluorescent lamp or the halogen lamp is selected according to different inspection conditions to continuously irradiate the surface of the glass, so as to improve the brightness of the middle region of the glass and improve the accuracy of the inspection.
[0050] The marking mechanism 3 comprises a driving member and a marking member, the driving member is arranged on the driving mechanism 1, and the marking member is connected to the side close to the driving member, and the driving member can drive the marking member to approach or move away from the glass to mark the defects on the glass. In the embodiment, the driving member is connected to the bottom of the inspection camera 21, and the driving member in the embodiment is a pneumatic cylinder, the piston rod of the pneumatic cylinder moves in the vertical direction, and optionally, in some other embodiments, the driving member can also be an oil cylinder or an electric cylinder or other components. The marking member is a marking pen and is connected with the piston rod of the pneumatic cylinder.
[0051] When it is determined that the surface of the glass has defects, the marking pen is driven to move above the defects by the driving mechanism 1, and then the marking pen is driven downward by the pneumatic cylinder and leaves marks on the surface of the glass, so as to realize the marking of the glass, so as to facilitate subsequent re-inspection, re-inspection and slice sampling.
[0052] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not a limitation on the embodiments of the utility model. For ordinary skilled persons in the art, various obvious changes, re-adjustments and replacements can be made without departing from the protection scope of the utility model. Here, it is unnecessary and impossible to enumerate all the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model shall be included in the protection scope of the utility model claims.
Claims
1. Plate offline inspection device, characterized in that, The plate offline inspection device comprises: A driving mechanism (1), wherein the driving mechanism (1) can be installed on one side of the plate; An inspection mechanism (2), the inspection mechanism (2) comprising an inspection member and a cleaning member (22), the inspection member and the cleaning member (22) both being arranged on the driving mechanism (1), the driving mechanism (1) being capable of driving the inspection member and the cleaning member (22) to move on one side of the plate, the inspection member being capable of acquiring an image of the surface of the plate and identifying defects on the surface of the plate, and the cleaning member (22) being capable of removing coverings on the surface of the plate; and A marking mechanism (3) is provided on the driving mechanism (1), the driving mechanism (1) can drive the marking mechanism (3) to move on one side of the plate, and the marking mechanism (3) can mark the surface of the plate.
2. The plate offline inspection device according to claim 1, characterized in that: The driving mechanism (1) comprises: A base (11), wherein the base (11) can be installed on one side of the plate; a driving frame (12), the driving frame (12) being slidably connected to the base (11), and the driving frame (12) sliding along a first direction; and A drive seat (13) is slidably connected to the drive frame (12) along a second direction, the second direction being perpendicular to the first direction, and the inspection mechanism (2) is connected to the drive seat (13).
3. The plate offline inspection device according to claim 2, characterized in that: A first guide rail (111) is provided on the base (11) along the first direction, and the driving frame (12) is slidably connected to the first guide rail (111).
4. The plate offline inspection device according to claim 2, characterized in that: A second guide rail (123) is provided on the driving frame (12) along the second direction, and the driving seat (13) is slidably connected to the second guide rail (123).
5. The plate offline inspection device according to claim 2, characterized in that: At least two sprockets (124) are provided on the driving frame (12) along the second direction, at least two of the sprockets (124) are driven by a chain (125), and the driving seat (13) is connected to the chain.
6. The plate offline inspection device according to claim 2, characterized in that: A first scale mark is provided on the base (11) along the first direction, and a second scale mark is provided on the driving frame (12) along the second direction.
7. The off-line plate inspection device according to any one of claims 1 to 6, characterized in that: The inspection agency (2) further comprises: A display is electrically connected to the inspection piece, and the display can display the image acquired by the inspection piece.
8. The plate offline inspection device according to any one of claims 1 to 6, characterized in that: The marking mechanism (3) comprises: a driving member, the driving member being arranged on the driving mechanism (1); and A marking member is connected to a side of the driving member close to the plate, and the driving member can drive the marking member to approach or move away from the plate to mark the defect of the plate.
9. The off-line plate inspection device according to any one of claims 2 to 6, characterized in that: A first light source (128) is provided on the driving frame (12).
10. The off-line plate inspection device according to any one of claims 2 to 6, characterized in that: A second light source (129) is provided on the driving seat (13).