Full-automatic sample adding incubation system troubleshooting device
By designing a fully automatic sample loading and incubation system troubleshooting device and using a positioning plate and control device to simplify the maintenance process, the problems of high equipment cost and low efficiency in the existing technology are solved, and efficient and accurate troubleshooting is achieved.
Patent Information
- Application Number
- CN202422746245.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing fully automatic sample loading and incubation system has complex maintenance and troubleshooting methods, high equipment costs, low troubleshooting efficiency, and high technical requirements for the processing personnel, making it difficult to quickly resolve complex faults.
A fully automatic sample loading and incubation system troubleshooting device is designed, which includes a positioning plate, an insulating mounting plate and a control device. The positioning plate is connected to the circuit board or load to be tested. The control device outputs analog signals and receives feedback signals to determine faults, thereby simplifying equipment replacement and operation processes.
It significantly reduces the cost of troubleshooting equipment maintenance, improves troubleshooting efficiency and accuracy, simplifies operating procedures, and reduces the technical requirements for processing personnel.
Smart Images

Figure CN223450070U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to medical instrument technical field more specifically, relate to a full -automatic sample adding incubation system barrier device. BACKGROUND
[0002] Full -automatic sample adding incubation system is equipped with a plurality of precision electronic mechanical module and a plurality of circuit boards, and the existing instrument troubleshooting method needs to carry a large number of different test equipment and load accessories when maintaining and troubleshooting the circuit board or module, the maintenance equipment cost is high, and the used equipment needs to be frequently replaced when troubleshooting, and the troubleshooting efficiency is relatively low, and the processing personnel need to fully understand the mechanical and electronic principle of each module in the instrument, the technical level requirement of processing personnel is higher, and for complex fault, it is difficult to lock and quickly solve the fault due to lack of test equipment or insufficient knowledge of processing personnel.
[0003] In summary, how to simplify the maintenance troubleshooting method to improve the maintenance troubleshooting efficiency and accuracy is the problem that the technical personnel in the field urgently solves at present. UTILITY MODEL CONTENT
[0004] Therefore, the utility model aims at providing a full -automatic sample adding incubation system barrier device, which is easy to operate, simplifies the maintenance troubleshooting method, and improves the maintenance troubleshooting efficiency and accuracy.
[0005] In order to realize the above -mentioned purpose, the utility model provides the following technical scheme:
[0006] A full -automatic sample adding incubation system barrier device, comprising:
[0007] Positioning plate is used for electric connection and signal connection with the circuit board to be measured or the load to be measured;
[0008] Insulating mounting plate is used for installing the circuit board to be measured and the positioning plate;
[0009] Control device, including the main control board for signal connection with the positioning plate, the main control board is used for outputting analog signal to the positioning plate, and receiving the feedback signal of the circuit board to be measured or the load to be measured through the positioning plate, so as to judge whether the circuit board to be measured or the load to be measured exists abnormity.
[0010] Preferably, the positioning plate is provided with at least one positioning column and at least one connecting hole, the positioning column is clamped in the positioning hole of the insulating mounting plate, and the fastener is connected with the insulating mounting plate after passing through the connecting hole of the positioning plate.
[0011] Preferably, the device further comprises a pressing assembly for pressing the circuit board to be tested against the positioning plate, the pressing assembly comprising a pressing plate provided with a plurality of insulating pressing columns and a power mechanism, a moving end of the power mechanism being connected to a top surface of the pressing plate so as to drive the pressing plate to move up and down along a height direction.
[0012] Preferably, the power mechanism comprises a pressing handle, a positioning sleeve, a positioning seat and a pressing rod, the pressing rod being vertically connected to the top surface of the pressing plate, one end of the positioning sleeve being connected to a top portion of the pressing rod, the other end of the positioning sleeve being hingedly connected to a bottom portion of the pressing handle, and the positioning seat being used for being clamped with the positioning sleeve so as to fix the height of the pressing rod.
[0013] Preferably, the power mechanism further comprises a guide column arranged along the height direction, and the pressing plate is slidably sleeved outside the guide column through a guide sleeve.
[0014] Preferably, the positioning plate comprises an external positioning plate and a temperature control positioning plate, the external positioning plate being used for detecting whether the circuit board of an external system is abnormal, and the temperature control positioning plate being used for detecting whether the circuit board of an incubation system is abnormal.
[0015] Preferably, the control device comprises at least one communication module, the communication module being used for interacting with a communication circuit of the circuit board to be tested so as to detect whether the communication circuit of the circuit board to be tested is faulty.
[0016] Preferably, the control device comprises a current detection module, the current detection module being used for detecting a power supply current of the circuit board to be tested so as to determine whether the circuit board to be tested is short-circuited or open-circuited.
[0017] Preferably, the control device further comprises a display screen, the display screen being signal-connected with the main control board, and the display screen being used for displaying a test result of the circuit board to be tested or the load to be tested.
[0018] Preferably, the display screen comprises a touch display screen, the touch display screen being used for receiving an input control instruction and transmitting the control instruction to the main control board.
[0019] The full-automatic sample adding incubation system obstacle removing device can be connected with the circuit board to be tested or the load to be tested, the control device sends an analog signal to each element of the circuit board to be tested or the load to be tested through the positioning plate, and receives a corresponding feedback signal, so that whether the corresponding element or the load to be tested is faulty can be determined through the feedback signal.
[0020] Compared with the existing troubleshooting device, the positioning plate can detect each element or multiple loads of the to-be-tested circuit board at the same time, without frequently replacing the detection device or load accessories during troubleshooting, thereby significantly reducing the equipment cost of maintenance and troubleshooting, simplifying the maintenance and troubleshooting process, and improving the troubleshooting efficiency and accuracy. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the provided drawings.
[0022] Figure 1 The specific embodiment structure diagram of the full-automatic sample adding incubation system troubleshooting device provided by the present application is shown in the figure.
[0023] Figure 2 The electric control principle diagram of the full-automatic sample adding incubation system troubleshooting device provided by the present application is shown in the figure.
[0024] Figures 1-2 In the present application:
[0025] 01-to-be-tested circuit board; 1-test stand; 2-pressing assembly; 21-pressing handle; 22-positioning sleeve; 23-positioning seat; 24-pressing rod; 25-pressing plate; 251-insulating pressing column; 26-guide column; 3-insulating mounting plate; 4-positioning plate; 41-external positioning plate; 42-temperature control positioning plate; 5-control device; 51-main control board; 52-display screen; 53-buzzer; 6-power supply. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0027] The core of the present application is to provide a full-automatic sample adding incubation system troubleshooting device, which is simple to operate, simplifies the maintenance and troubleshooting method, and improves the maintenance and troubleshooting efficiency and accuracy.
[0028] The full-automatic sample adding incubation system troubleshooting device provided by the present application comprises:
[0029] Positioning plate 4, used for electrical and signal connection with the to-be-tested circuit board 01 or to-be-tested load;
[0030] Insulating mounting plate 3, used for mounting the to-be-tested circuit board 01 and the positioning plate 4;
[0031] Control device 5, including a main control board 51 used for signal connection with the positioning plate 4, the main control board 51 being used for outputting an analog signal to the positioning plate 4 and receiving a feedback signal of the to-be-tested circuit board 01 or to-be-tested load through the positioning plate 4, so as to determine whether the to-be-tested circuit board 01 or to-be-tested load is abnormal.
[0032] Please refer to Figure 1 , the insulating mounting plate 3 is arranged in the middle of the test rack 1, the to-be-tested circuit board 01 and the to-be-tested load are arranged above the insulating mounting plate 3, and the positioning plate 4 is arranged below the insulating mounting plate 3;
[0033] The insulating mounting plate 3 is usually made of insulating materials such as bakelite, so as to avoid short circuit caused by contact between the to-be-tested circuit board 01 or to-be-tested load and the positioning plate 4, and the connection between the insulating mounting plate 3 and the to-be-tested circuit board 01, to-be-tested load and positioning plate 4 is usually set as a common detachable connection mode such as clamping connection, bolt connection and pin connection.
[0034] Preferably, in order to stably mount the positioning plate 4 on the insulating mounting plate 3, the positioning plate 4 is provided with at least one positioning column and at least one connecting hole, the positioning column is clamped in the positioning hole of the insulating mounting plate 3, and the fastener such as connecting bolt or connecting pin is connected with the insulating mounting plate 3 after passing through the connecting hole of the positioning plate 4.
[0035] The positioning plate 4 is provided with a pin for connecting with the to-be-tested circuit board 01 and a load interface for mounting various to-be-tested loads, the positioning plate 4 and the to-be-tested circuit board 01 are usually connected through DB connectors, and the specific number and distribution of the two on the positioning plate 4 are determined according to the distribution of DB connectors on the to-be-tested circuit board 01 and the type and number of to-be-tested loads in actual detection.
[0036] Considering that the full-automatic sample adding and incubation system mainly has two main circuit boards of peripheral circuit board and temperature control circuit board, and the types of elements and circuit design of the two are different, the positioning plate 4 usually includes a peripheral positioning plate 41 and a temperature control positioning plate 42, wherein the peripheral positioning plate 41 is used for detecting whether the circuit board of the peripheral system is abnormal, and the temperature control positioning plate 42 is used for detecting whether the circuit board of the incubation system is abnormal.
[0037] When testing, the plug of the to-be-tested circuit board 01 is connected with the pin of the positioning plate 4, or the to-be-tested load is inserted into the load port of the positioning plate 4, so that the to-be-tested circuit board 01 or the to-be-tested load is electrically and signal connected with the positioning plate 4, so as to supply power to the to-be-tested circuit board 01 or the to-be-tested load through the positioning plate 4, and output the analog signal to the to-be-tested circuit board 01 or the to-be-tested load, so as to test whether each element of the to-be-tested circuit board 01 or the to-be-tested load is abnormal.
[0038] In the embodiment, the positioning plate 4 can simultaneously test each element of the to-be-tested circuit board 01 or multiple to-be-tested loads, without frequently replacing the testing equipment or load accessories in the troubleshooting process, thereby significantly reducing the equipment cost of maintenance and troubleshooting, simplifying the maintenance and troubleshooting process, and improving the troubleshooting efficiency and accuracy.
[0039] On the basis of the above embodiment, in order to ensure the close connection between the to-be-tested circuit board 01 and the positioning plate 4, a pressing assembly 2 for pressing the to-be-tested circuit board 01 to the positioning plate 4 can also be provided, and the pressing assembly 2 comprises a pressing plate 25 provided with a plurality of insulating pressing columns 251 at the bottom and a power mechanism, and the moving end of the power mechanism is connected with the top surface of the pressing plate 25, so as to drive the pressing plate 25 to ascend and descend along the height direction.
[0040] The pressing plate 25 can contact the to-be-tested circuit board 01 through the insulating pressing columns 251 at the bottom, and apply pressure to the to-be-tested circuit board 01, so that the to-be-tested circuit board 01 and the positioning plate 4 are closely connected, and the problem of poor contact between the to-be-tested circuit board 01 and the positioning plate 4 is avoided.
[0041] The insulating pressing columns 251 can be an integral structure with the pressing plate 25, or can be detachably installed on the bottom surface of the pressing plate 25 through bolt connection, pin connection or the like;
[0042] In consideration of the fact that the insulating pressing columns 251 will directly contact the to-be-tested circuit board 01, in order to prevent the insulating pressing columns 251 from damaging the to-be-tested circuit board 01, the insulating pressing columns 251 are usually made of rubber or other insulating elastic materials; in addition, the insulating pressing columns 251 should be arranged away from each element of the to-be-tested circuit board 01, so as to avoid damage to the elements of the to-be-tested circuit board 01 during the pressing process.
[0043] The power mechanism is used to drive the pressing plate 25 to ascend and descend along the height direction, and apply pressure to the to-be-tested circuit board 01 through the insulating pressing columns 251 at the bottom of the pressing plate 25; the power mechanism can be a mechanical mechanism, which is manually operated to realize the ascending and descending of the pressing plate 25, or can be internally provided with a power source to automatically drive the pressing plate 25 to ascend and descend.
[0044] In the embodiment, the to-be-tested circuit board 01 is pressed on the positioning plate 4 by the pressing assembly 2, so that the to-be-tested circuit board 01 and the positioning plate 4 are stably inserted, the poor contact between the to-be-tested circuit board 01 and the positioning plate 4 is avoided, the test result is affected, and the accuracy of the test result is ensured.
[0045] In order to simplify the structure of the power mechanism and reduce the cost of the equipment, preferably, the power mechanism comprises a pressing handle 21, a positioning sleeve 22, a positioning seat 23 and a pressing rod 24, the pressing rod 24 is vertically connected to the top surface of a pressing plate 25, one end of the positioning sleeve 22 is connected to the top of the pressing rod 24, the other end of the positioning sleeve 22 is hingedly connected to the bottom of the pressing handle 21, and the positioning seat 23 is used for clamping the positioning sleeve 22 to fix the height of the pressing rod 24.
[0046] Please refer to Figure 1 When the positioning sleeve 22 is clamped on the positioning seat 23, the height of the positioning sleeve 22 is limited by the positioning seat 23, and the height of the pressing rod 24 is fixed, at this time, the pressing rod 24 drives the pressing plate 25 to separate from the to-be-tested circuit board 01, the to-be-tested circuit board 01 can be taken and placed, and the power mechanism can be stored when the troubleshooting device is not used.
[0047] When the to-be-tested circuit board 01 is aligned with the positioning plate 4, the pressing handle 21 can be manually controlled to move away from the positioning seat 23, so that the positioning sleeve 22 is separated from the positioning seat 23, at this time, the pressing handle 21 is no longer limited by the positioning seat 23, the pressing handle 21 can be further pressed down to drive the pressing rod 24 and the pressing plate 25 to move downward along the height direction, until the to-be-tested circuit board 01 is tightly inserted with the positioning plate 4.
[0048] Considering that the horizontal displacement of the pressing handle 21 is inevitable, the horizontal displacement of the pressing plate 25 relative to the to-be-tested circuit board 01 occurs, and there is a risk that the insulating pressing column 251 directly presses the elements on the to-be-tested circuit board 01.
[0049] Preferably, in order to avoid the above risk, the power mechanism further comprises a guide column 26 arranged along the height direction, and the pressing plate 25 is slidably sleeved on the guide column 26 through a guide sleeve, so as to limit the horizontal displacement of the pressing plate 25 relative to the to-be-tested circuit board 01.
[0050] On the basis of the above embodiment, in order to avoid the communication circuit of the to-be-tested circuit board 01 from being faulty and affecting the detection result, the control device 5 can comprise at least one communication module, and the communication module is used for interacting with the communication circuit of the to-be-tested circuit board 01 to detect whether the communication circuit of the to-be-tested circuit board 01 is faulty.
[0051] The number and type of the communication modules are determined according to the type of the communication circuit of the to-be-tested circuit board 01 in actual production, and the communication modules usually include at least three types of 232 communication module, 485 communication module and CAN communication module.
[0052] On the basis of the above embodiment, in order to determine whether there is a short circuit or an open circuit in the to-be-tested circuit board 01, the control device 5 includes a current detection module, which is used to detect the power supply current of the to-be-tested circuit board 01 to determine whether there is a short circuit or an open circuit fault in the to-be-tested circuit board 01.
[0053] When the power supply current of the to-be-tested circuit board 01 detected by the circuit detection module is 0, the control device 5 can determine that there is an open circuit fault in the to-be-tested circuit board 01.
[0054] On the contrary, when the power supply current of the to-be-tested circuit board 01 detected by the circuit detection module is far greater than the preset maximum current, the control device 5 can determine that there is a short circuit fault in the to-be-tested circuit board 01.
[0055] On the basis of the above embodiment, in order to facilitate the display of the test results, the control device 5 can further include a display screen 52, which is signal connected with the main control board 51 and is used to display the test results of the to-be-tested circuit board 01 or the to-be-tested load.
[0056] It can be understood that the display screen 52 can display the test results in the form of text, chart and the like, so as to improve the intelligent degree of the fault-removing device.
[0057] Further, the display screen 52 can be set as a touch display screen, which is used to receive an input control instruction and transmit the control instruction to the main control board 51.
[0058] In a specific embodiment, referring to Figure 2 , the control device 5 includes a main control board 51, a display screen 52 and a buzzer 53 and the like alarm device, the main control board 51 is connected with the power supply 6 through a power adapter, and the main control board 51 is provided with a switch control module for controlling the on-off of the current of the main control board 51, which can be specifically set as a switch control circuit.
[0059] The main control board 51 is electrically connected with the positioning plate 4 through a DB25 interface and is signal connected with the positioning plate 4 through the communication module, and the communication module includes a 232 communication circuit, a 485 communication circuit and a CAN communication circuit, wherein the 232 communication circuit is mainly used for signal connection with the positioning plate 4, and the 485 communication circuit and the CAN communication circuit are mainly used for signal connection with the to-be-tested circuit board 01, so as to confirm whether there is a fault in the communication circuit of the to-be-tested circuit board 01.
[0060] The main control board 51 collects the current signal and the voltage signal of the to-be-tested circuit board 01 or the to-be-tested load through the current detection module and the voltage detection module, so as to detect whether the to-be-tested circuit board 01 has a short circuit or a short circuit fault, wherein the current detection module can adopt a high-precision resistor as a sampling resistor to form a subtracter circuit, so as to intercept the voltage across the sampling resistor, and then use an amplification circuit to amplify and collect the current signal, and the voltage detection module can be set as an AD collection circuit.
[0061] The main control board 51 receives and processes the feedback signal through the PMW processing module and the optocoupler feedback module, and delivers the processed feedback signal to the data processing module for abnormality judgment, wherein the PMW processing module is used for receiving and processing the PWM wave signal fed back by the fan, the lamp strip and other elements, and the optocoupler feedback module is used for receiving and processing the high-low level signal fed back by other elements.
[0062] After the abnormality judgment is completed, the main control board 51 delivers the detection result to the display screen 52 through the display module, and outputs an alarm signal to the buzzer 53 and other alarm devices through the alarm module when an abnormality is detected, so that the alarm device can alarm in time.
[0063] When it is necessary to detect the to-be-tested load, the to-be-tested load is connected to the load socket corresponding to the positioning plate 4, the switch control module of the main control board 51 is turned on, the positioning plate 4 outputs an analog signal to the to-be-tested load and receives a feedback signal, the main control board 51 judges whether the to-be-tested load is normal according to the feedback signal, and outputs the test result to the display screen 52 through the display module.
[0064] When it is necessary to detect the to-be-tested circuit board 01, the to-be-tested circuit board 01 is connected to the positioning plate 4, the switch control module of the main control board 51 is turned on, and the current detection module is used to judge whether the to-be-tested circuit board 01 has a short circuit or a short circuit fault; after it is confirmed that the to-be-tested circuit board 01 has no short circuit or short circuit fault, the main control board 51 outputs an analog signal to each element of the to-be-tested circuit board 01 through the positioning plate 4, judges whether the to-be-tested circuit board 01 receives the analog signal through the communication module, so as to judge whether the communication module of the to-be-tested circuit board 01 has a fault; after it is confirmed that the communication circuit of the to-be-tested circuit board 01 has no fault, the main control board 51 receives the feedback signal of each element of the to-be-tested circuit board 01 through the positioning plate 4, judges whether each element is normal according to the feedback signal, and finally outputs the test result to the display screen 52 through the display module.
[0065] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0066] The above has carried out the detailed introduction to the full-automatic sample adding and incubating system barrier arrangement provided by the utility model. The principle and implementation mode of the utility model are described by applying specific examples in this paper, and the above embodiment description is only used for helping understanding the method and core idea of the utility model. It should be pointed out that, for ordinary skilled person in the art, without departing from the principle of the utility model, the utility model can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the utility model claim.
Claims
1. A fully automatic sample loading and incubation system troubleshooting device, characterized in that: include: A positioning plate (4) for electrical and signal connection with the circuit board to be tested (01) or the load to be tested; An insulating mounting plate (3) for mounting the circuit board to be tested (01) and the positioning plate (4); The control device (5) comprises a main control board (51) for signal connection with the positioning board (4), wherein the main control board (51) is used to output an analog signal to the positioning board (4) and receive a feedback signal from the circuit board to be tested (01) or the load to be tested through the positioning board (4), so as to determine whether the circuit board to be tested (01) or the load to be tested has an abnormality.
2. The fully automatic sample loading and incubation system troubleshooting device according to claim 1, characterized in that: The positioning plate (4) is provided with at least one positioning column and at least one connecting hole. The positioning column is clamped in the positioning hole of the insulating mounting plate (3). A fastener passes through the connecting hole of the positioning plate (4) and is connected to the insulating mounting plate (3).
3. The fully automatic sample loading and incubation system troubleshooting device according to claim 1, characterized in that: The invention also includes a pressing assembly (2) for pressing the circuit board (01) to be tested onto the positioning plate (4), wherein the pressing assembly (2) includes a pressing plate (25) with a plurality of insulating pressing columns (251) provided at the bottom thereof and a power mechanism, wherein the movable end of the power mechanism is connected to the top surface of the pressing plate (25) so as to drive the pressing plate (25) to move up and down in the height direction.
4. The fully automatic sample loading and incubation system troubleshooting device according to claim 3, characterized in that: The power mechanism includes a pressing handle (21), a positioning sleeve (22), a positioning seat (23) and a pressing rod (24), wherein the pressing rod (24) is vertically connected to the top surface of the pressing plate (25), one end of the positioning sleeve (22) is connected to the top of the pressing rod (24), and the other end of the positioning sleeve (22) is hinged to the bottom of the pressing handle (21), and the positioning seat (23) is used to engage with the positioning sleeve (22) to fix the height of the pressing rod (24).
5. The fully automatic sample loading and incubation system troubleshooting device according to claim 4, characterized in that: The power mechanism further comprises a guide column (26) arranged along the height direction, and the lower pressing plate (25) is slidably sleeved on the outside of the guide column (26) via a guide sleeve.
6. The fully automatic sample loading and incubation system troubleshooting device according to any one of claims 1 to 5, characterized in that: The positioning plate (4) comprises an external positioning plate (41) and a temperature control positioning plate (42), wherein the external positioning plate (41) is used to detect whether there is an abnormality in the circuit board of the peripheral system, and the temperature control positioning plate (42) is used to detect whether there is an abnormality in the circuit board of the incubation system.
7. The fully automatic sample addition and incubation system troubleshooting device according to any one of claims 1 to 5, characterized in that: The control device (5) comprises at least one communication module, and the communication module is used to interact with the communication circuit of the circuit board (01) to be tested to detect whether the communication circuit of the circuit board (01) to be tested has a fault.
8. The fully automatic sample loading and incubation system troubleshooting device according to any one of claims 1 to 5, characterized in that: The control device (5) comprises a current detection module, and the current detection module is used to detect the power supply current of the circuit board (01) to be tested, so as to determine whether the circuit board (01) to be tested has a short circuit or open circuit fault.
9. The fully automatic sample loading and incubation system troubleshooting device according to any one of claims 1 to 5, characterized in that: The control device (5) further comprises a display screen (52), the display screen (52) being signal-connected to the main control board (51), and the display screen (52) being used to display the test result of the circuit board (01) to be tested or the load to be tested.
10. The fully automatic sample loading and incubation system troubleshooting device according to claim 9, characterized in that: The display screen (52) comprises a touch screen, and the touch screen is used to receive input control instructions and transmit the control instructions to the main control board (51).