Winding wire automatic production anti-fracture alarm device

Through the design of the support frame and limit rod, combined with infrared sensors and alarms, the problem of wire harness breakage in the automated production of winding wires is solved, and stable operation and convenient maintenance of the equipment are achieved.

CN223450457UActive Publication Date: 2025-10-17HENAN HUAYANG COPPER GRP
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Patent Information

Application Number
CN202422552414.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-10-17
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing anti-fracture alarm device for automated winding wire production can easily cause wire harness breakage during equipment transportation, affecting processing efficiency and stability.

Method used

A device including a support frame, a limit rod, a clamping pad, an infrared sensor and an alarm was designed. The limit rod and the limit screw cooperated to achieve stable clamping of the winding wire, and the infrared sensor was used to detect breakage and issue an alarm in time.

Benefits of technology

It improves the conveying stability and processing efficiency of the winding wire, facilitates the repair and maintenance of the equipment, and reduces downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of winding wire production, and discloses a winding wire automatic production anti-fracture alarm device which comprises a supporting frame, the front face of the supporting frame is fixedly connected with a connecting plate, the interior of the connecting plate is in threaded connection with a limiting rod, and the top of the limiting rod is fixedly connected with a clamping base plate. The top of the supporting frame is fixedly connected with a bearing frame. The whole equipment is clamped to the proper position of the equipment by arranging the supporting frame, the limiting rod is rotated to drive the clamping base plate at the top to clamp the position where the whole equipment is placed, the supporting frame and the clamping base plate are fixed, the limiting screw rod is rotated to be taken out from the interior of the fixing plate and the connecting rod, and the clamping base plate is clamped to the position where the whole equipment is placed. Compared with the prior art that a worker can repair, replace and maintain the wire sleeve which is used for a long time conveniently, and when the wire harness penetrates through the wire sleeve, the worker can be reminded of breakage of the wire harness through the infrared sensor and the alarm transmitted by the infrared sensor.
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Description

TECHNICAL FIELD

[0001] The utility model relates to winding wire production technical field especially relates to a winding wire automation production anti -break alarm device. BACKGROUND

[0002] Winding wire automation production refers to the production mode that utilizes automatic equipment and technology to complete the winding process of electrical equipment such as motor, transformer, this production mode can significantly improve production efficiency, reduce labor cost, improve product quality, and realize the continuity and stability of production process, with the development of science and technology, the application of automatic winding machine equipment in electronic components, motor, transformer and other industries is more and more widely, and it is considered as the “key driving force” in the field of automation production.

[0003] The existing winding wire automation production anti -break alarm device, when the equipment is conveying products, the harness is prone to breakage due to work, which causes the whole processing line to stop working, and the staff cannot observe the harness during conveying, affecting the overall processing efficiency of the equipment. UTILITY MODEL CONTENT

[0004] To solve the above technical problems, the utility model provides a winding wire automation production anti -break alarm device.

[0005] The utility model adopts the following technical scheme: a winding wire automation production anti -break alarm device, including support frame, the front surface of support frame is fixedly connected with connecting plate, the inside screw thread of connecting plate is connected with limit rod, the top of limit rod is fixedly connected with clamping backing plate, the top of support frame is fixedly connected with bearing frame, the top of bearing frame is fixedly connected with sliding sleeve, the inside sliding connection of sliding sleeve has connecting rod, the top of connecting rod is fixedly connected with wire sleeve, the inside screw thread of connecting rod is connected with limit screw, the bottom of bearing frame is fixedly connected with fixed plate, the rear end of wire sleeve is fixedly connected with mounting frame, the inside of mounting frame is inserted with infrared sensor, the rear end of support frame is fixedly connected with mounting outer frame, the mounting outer frame is inserted with alarm.

[0006] Through the above technical scheme, the bearing frame can provide good support stability for the top sliding sleeve, and the staff can operate the equipment stably.

[0007] As a further improvement of the above scheme, the inside screw thread of the limit screw is connected with the fixed plate, and the limit screw extends through the limit screw to the inside of the connecting rod.

[0008] As a further improvement of the above scheme, the rear end of the clamping backing plate is in contact with the surface of the support frame, and the front surface of the infrared sensor is in contact with the surface of the wire sleeve.

[0009] As a further improvement of the above scheme, the front of the alarm is in contact with the surface of the support frame, and the bottom of the wire sleeve is in contact with the surface of the sliding sleeve.

[0010] Through the above technical scheme, the wire sleeve can convey the product during processing.

[0011] As a further improvement of the above scheme, the connecting rod extends through the bearing frame and the sliding sleeve to the bottom, and the bottom of the connecting rod is provided with a support frame.

[0012] As a further improvement of the above scheme, the top of the clamping pad is provided with a support frame, and the bottom of the clamping pad is provided with a connecting plate.

[0013] As a further improvement of the above scheme, the infrared sensor is located inside the wire sleeve, and the limiting screw is located at the bottom of the bearing frame.

[0014] Compared with the prior art, the beneficial effects of the present application are as follows:

[0015] The present application sets up a support frame to clamp the whole device at a suitable position of the device, and clamps the position of the whole device by rotating the limiting rod to drive the clamping pad at the top, and fixes the support frame and the clamping pad, and takes out the limiting screw from the inside of the fixing plate and the connecting rod, which is convenient for the staff to maintain, replace and maintain the wire sleeve used for a long time, and the infrared sensor can be used to detect the breakage of the wire harness, and the alarm transmitted by the infrared sensor can remind the staff.

[0016] The present application sets up a support frame to clamp the whole device at a suitable position of the device, and clamps the position of the whole device by rotating the limiting rod to drive the clamping pad at the top, and fixes the support frame and the clamping pad, and takes out the limiting screw from the inside of the fixing plate and the connecting rod, which is convenient for the staff to maintain, replace and maintain the wire sleeve used for a long time, and the infrared sensor can be used to detect the breakage of the wire harness, and the alarm transmitted by the infrared sensor can remind the staff. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0018] Figure 2 It is a schematic diagram of the side dissection structure of the present application;

[0019] Figure 3 It is a schematic diagram of the rear view structure of the present application;

[0020] Figure 4 It is a schematic diagram of the right view structure of the present application;

[0021] Figure 5This is a schematic diagram of the structure of the utility model when viewed from above.

[0022] Description of main symbols:

[0023] 1. Support frame; 2. Connecting plate; 3. Limit rod; 4. Clamping pad; 5. Carrying frame; 6. Sliding sleeve; 7. Wire sleeve; 8. Connecting rod; 9. Fixing plate; 10. Limit screw; 11. Mounting frame; 12. Infrared sensor; 13. Mounting frame; 14. Alarm. DETAILED DESCRIPTION

[0024] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0025] Example:

[0026] Please combine Figures 1-5 , a winding wire automatic production anti-fracture alarm device of this embodiment includes a support frame 1, the front of the support frame 1 is fixedly connected to a connecting plate 2, the internal thread connection of the connecting plate 2 is connected to a limit rod 3, the top of the limit rod 3 is fixedly connected to a clamping pad 4, the top of the support frame 1 is fixedly connected to a carrier frame 5, the top of the carrier frame 5 is fixedly connected to a sliding sleeve 6, the internal sliding sleeve 6 is slidably connected to a connecting rod 8, the top of the connecting rod 8 is fixedly connected to a wire sleeve 7, the internal thread connection of the connecting rod 8 is connected to a limit screw 10, the bottom of the carrier frame 5 is fixedly connected to a fixing plate 9, the rear end of the wire sleeve 7 is fixedly connected to a mounting frame 11, and an infrared sensor 12 is plugged into the interior of the mounting frame 11, The rear end of the support frame 1 is fixedly connected to the mounting outer frame 13, and the mounting outer frame 13 is plugged with an alarm 14. By setting the support frame 1, the entire device is clamped in a suitable position of the device, and the clamping pad 4 on the top is driven by rotating the limit rod 3 to clamp the position where the entire device is placed, so as to fix the support frame 1 and the clamping pad 4. By rotating the limit screw 10, it is taken out from the inside of the fixing plate 9 and the connecting rod 8, which makes it convenient for the staff to repair, replace and maintain the wire sleeve 7 that has been used for a long time. When the wire harness passes through the wire sleeve 7, the infrared sensor 12 can be used to detect the wire harness. When it breaks, the alarm 14 is transmitted through the infrared sensor 12 to remind the staff.

[0027] The supporting frame 5 can provide good support stability for the sliding sleeve 6 on the top, which is convenient for the staff to operate the equipment with stability.

[0028] The inner thread of the limiting screw 10 is connected to the fixing plate 9 , and the limiting screw 10 passes through the limiting screw 10 and extends to the interior of the connecting rod 8 .

[0029] The rear end of the clamping base plate 4 is in surface contact with the support frame 1, the front face of the infrared sensor 12 is in surface contact with the wire sleeve 7, the alarm 14 is pulled out to facilitate taking out from the inside of the installation outer frame 13, the long-time used alarm 14 is maintained, disassembled and repaired by the staff, the infrared sensor 12 is pulled out to facilitate taking out from the inside of the installation frame 11, the long-time used equipment is maintained, disassembled and repaired by the staff.

[0030] The front face of the alarm 14 is in surface contact with the support frame 1, and the bottom of the wire sleeve 7 is in surface contact with the sliding sleeve 6.

[0031] The wire sleeve 7 can convey the product during processing.

[0032] The connecting rod 8 extends to the bottom through the bearing frame 5 and the sliding sleeve 6, and the bottom of the connecting rod 8 is provided with the support frame 1.

[0033] The top of the clamping base plate 4 is provided with the support frame 1, the bottom of the clamping base plate 4 is provided with the infrared sensor 12 inside the wire sleeve 7, and the limiting screw 10 is located at the bottom of the bearing frame 5.

[0034] The implementation principle of the winding wire automatic production anti-breaking alarm device in the embodiment is as follows: the clamping base plate 4 at the top is driven by rotating the limiting rod 3 to clamp the position of the whole equipment, the support frame 1 and the clamping base plate 4 are fixed, the limiting screw 10 is pulled out from the inside of the fixed plate 9 and the connecting rod 8, the long-time used wire sleeve 7 is conveniently maintained, replaced and repaired by the staff, the wire harness is pulled through the wire sleeve 7, the infrared sensor 12 is pulled through the wire harness to transmit the alarm 14 to remind the staff when the wire harness is broken, the alarm 14 is pulled out to facilitate taking out from the inside of the installation outer frame 13, the long-time used alarm 14 is maintained, disassembled and repaired by the staff, the infrared sensor 12 is pulled out from the inside of the installation frame 11, the long-time used equipment is maintained, disassembled and repaired by the staff

[0035] The above embodiment is only a preferred embodiment of the utility model, and cannot be used to limit the range of protection of the utility model, and any non-substantial change and replacement made by the person skilled in the art on the basis of the utility model belongs to the range of protection of the utility model.

Claims

1. A winding wire automatic production anti-fracture alarm device, characterized in that: The invention comprises a support frame (1), wherein the front face of the support frame (1) is fixedly connected with a connecting plate (2), the internal thread of the connecting plate (2) is connected to a limiting rod (3), the top of the limiting rod (3) is fixedly connected with a clamping pad (4), the top of the support frame (1) is fixedly connected with a bearing frame (5), the top of the bearing frame (5) is fixedly connected with a sliding sleeve (6), the interior of the sliding sleeve (6) is slidably connected with a connecting rod (8), the top of the connecting rod (8) is fixedly connected with a wire sleeve (7), the internal thread of the connecting rod (8) is connected to a limiting screw (10), the bottom of the bearing frame (5) is fixedly connected with a fixing plate (9), the rear end of the wire sleeve (7) is fixedly connected with a mounting frame (11), the interior of the mounting frame (11) is plugged with an infrared sensor (12), the rear end of the support frame (1) is fixedly connected with a mounting outer frame (13), and the mounting outer frame (13) is plugged with an alarm (14).

2. The winding wire automatic production anti-fracture alarm device according to claim 1, characterized in that: The internal thread of the limiting screw (10) is connected to a fixing plate (9), and the limiting screw (10) passes through the limiting screw (10) and extends to the interior of the connecting rod (8).

3. The winding wire automatic production anti-fracture alarm device according to claim 1, characterized in that: The rear end of the clamping pad (4) contacts the surface of the support frame (1), and the front end of the infrared sensor (12) contacts the surface of the wire sleeve (7).

4. The winding wire automatic production anti-fracture alarm device according to claim 3, characterized in that: The front of the alarm (14) contacts the surface of the support frame (1), and the bottom of the wire sleeve (7) contacts the surface of the sliding sleeve (6).

5. The winding wire automatic production anti-fracture alarm device according to claim 1, characterized in that: The connecting rod (8) passes through the supporting frame (5) and the sliding sleeve (6) and extends to the bottom. The bottom of the connecting rod (8) is provided with a supporting frame (1).

6. The winding wire automatic production anti-fracture alarm device according to claim 5, characterized in that: A support frame (1) is provided on the top of the clamping pad (4), and a connecting plate (2) is provided on the bottom of the clamping pad (4).

7. The winding wire automatic production anti-fracture alarm device according to claim 6, characterized in that: The infrared sensor (12) is located inside the wire sleeve (7), and the limiting screw (10) is located at the bottom of the supporting frame (5).