Horizontal buffer colloidal particle attaching machine
The design of the horizontal buffer rubber pellet attaching machine achieves precise attachment and labeling of motor shock absorber rubber pellets, solves the problem of high defective product rate, improves processing efficiency and reduces equipment footprint, making it suitable for the motor processing field.
Patent Information
- Application Number
- CN202422362482.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In the prior art, it is difficult to achieve efficient and accurate pellet attachment and labeling when installing the shock absorber during motor use, resulting in a high defective product rate and a large equipment footprint.
A horizontal buffered rubber pellet attaching machine is used, combined with a tray loading and unloading mechanism, a turntable mechanism and a raw material loading mechanism. Through a pre-positioning mechanism, a turntable positioning mechanism and a pressure holding mechanism, precise attachment of rubber pellets and automated processing of labels are achieved. Multi-axis linear modules and robots are used for precise positioning and processing.
The production accuracy of motor shock absorber rubber pellet attachment is improved, the defective product rate is reduced, and the equipment footprint is reduced through assembly line processing, thereby improving processing efficiency.
Smart Images
Figure CN223451799U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of motor processing, especially to a horizontal buffer rubber particle attaching machine. BACKGROUND
[0002] In the use process of the motor, in order to guarantee the stability of power and the firmness of structure, need to install shock absorber (hereinafter referred to as product), wherein the two sides of shock absorber are composed of V-shaped metal elastic piece, V-shaped metal elastic piece is connected with spring sheet, the inner side of spring sheet needs fixedly installed shock pad, so that the outside of shock absorber is not hard damaged after being collided. SUMMARY
[0003] One purpose of the utility model is to provide a horizontal buffer rubber particle attaching machine, which processes elastic rubber particles on the outside of the motor and performs labeling treatment, provides pre-positioning treatment, improves the accuracy of production and reduces defective products.
[0004] To achieve this purpose, the utility model adopts the following technical scheme:
[0005] A horizontal buffer rubber particle attaching machine, comprising a tray feeding and discharging mechanism, a turntable mechanism and a raw material feeding mechanism, a pre-positioning mechanism is arranged between the tray feeding and discharging mechanism and the turntable mechanism, the pre-positioning mechanism comprises a pre-positioning movable frame and a pre-positioning fixed seat, a pre-positioning horizontal movement module is installed on the pre-positioning movable frame, a pre-positioning vertical movement cylinder is connected to the driving end of the pre-positioning horizontal movement module, a plurality of pre-positioning pneumatic clamping jaws are connected to the driving end of the pre-positioning vertical movement cylinder, a pre-positioning front pushing cylinder and a pre-positioning rear seat are installed on the pre-positioning fixed seat, a pre-positioning front seat is connected to the driving end of the pre-positioning front pushing cylinder, and the pre-positioning front seat cooperates with the pre-positioning rear seat.
[0006] As a preferred technical scheme, the tray feeding and discharging mechanism comprises a tray support, a first conveying line, a second conveying line, an empty tray lifting module and an empty suction disc lifting module, the empty suction disc lifting module is located on the outer side of the front end of the first conveying line, the empty tray lifting module is located on the outer side of the front end of the second conveying line, full tray lifting modules and full suction disc lifting modules are respectively installed on the rear end of both sides of the tray support.
[0007] As a preferred technical scheme, the driving end of the full-tray lifting module and the driving end of the full-blister-tray lifting module are both connected with a frame-shaped lifting plate, the upper end of the tray support is provided with a lifting plate fixing cylinder, the driving end of the lifting plate fixing cylinder extends inward, the upper side of the first conveying line is provided with a blister-tray transverse movement module, the driving end of the blister-tray transverse movement module is provided with a blister-tray up-down cylinder, the driving end of the blister-tray up-down cylinder is vertically connected with a blister-tray suction nozzle downward, the upper side of the second conveying line is provided with a tray transverse movement module, the driving end of the tray transverse movement module is provided with a tray up-down cylinder, and the driving end of the tray up-down cylinder is vertically connected with a tray pneumatic clamping jaw downward.
[0008] As a preferred technical scheme, the driving end of the empty-tray lifting module and the driving end of the empty-blister-tray lifting module are both connected with a frame-shaped storage plate, the upper end of the two sides of the tray support is provided with a Y-axis linear module, the driving end of the Y-axis linear module is connected with an X-axis linear module, the X-axis linear module is connected with a Z-axis linear module, and the driving end of the Z-axis linear module is vertically connected with a clamping cylinder downward.
[0009] As a preferred technical scheme, the outer side of the rotating disc mechanism is provided with a rotating disc positioning mechanism, the upper end of the rotating disc positioning mechanism is provided with a rotating disc positioning cylinder, the driving end of the rotating disc positioning cylinder is connected with a rotating disc positioning wheel, the outer periphery of the rotating disc mechanism is provided with a processing station and a U-shaped piece, the processing station and the U-shaped piece are distributed at intervals, and the rotating disc positioning wheel is inserted into the U-shaped piece.
[0010] As a preferred technical scheme, the outer side of the rotating disc mechanism is provided with a guide attachment support and an angle correction support, the guide attachment support is fixed with a guide attachment lens and a guide attachment mirror, and the angle correction support is fixed with an angle correction lens and an angle correction mirror.
[0011] As a preferred technical scheme, the outer side of the rotating disc mechanism is provided with a pressure maintaining support, the upper end of the pressure maintaining support is provided with a pressure maintaining cylinder, the driving end of the pressure maintaining cylinder is connected with a pressure maintaining plug in a horizontal direction, and the pressure maintaining plug is inserted into the processing station.
[0012] As a preferred technical scheme, the raw material feeding mechanism comprises a raw material winding wheel, a material belt winding disc, a winding support, a material belt guide wheel and a material belt camera, the raw material winding wheel is located at the outer side of the winding support, the material belt winding disc rotates on the winding support, and the material belt guide wheels are distributed around the material belt winding disc.
[0013] As a preferred technical scheme, the outer side of the rotating disc mechanism is provided with a parallelism detection support and a Z-axis detection support, the parallelism detection support is fixed with a parallelism detection horizontal module, the driving end of the parallelism detection horizontal module is connected with a parallelism detection vertical module, the driving end of the parallelism detection vertical module is connected with a parallelism detection lens, the Z-axis detection support is fixed with a Z-axis detection horizontal module, and the driving end of the Z-axis detection horizontal module is connected with a Z-axis detection lens.
[0014] As a preferred technical scheme, the outer side of the rotating disc positioning mechanism is provided with an abnormal material discharging conveying belt.
[0015] The utility model discloses a horizontal buffer rubber particle attaching machine, which is used for pre-positioning rubber particles after metal spring installation on a motor, and facilitates subsequent pressure maintaining process and label attaching process. BRIEF DESCRIPTION OF DRAWINGS
[0016] The utility model will be further explained in detail below according to the drawings and examples.
[0017] Figure 1 The whole structure schematic diagram of a horizontal buffer rubber particle attaching machine for example is described.
[0018] Figure 2 The first structure schematic diagram of tray feeding and discharging mechanism for example is described.
[0019] Figure 3 The second structure schematic diagram of tray feeding and discharging mechanism for example is described.
[0020] Figure 4 The structure schematic diagram on Y axis linear module for example is described.
[0021] Figure 5 The structure schematic diagram of pre-positioning mechanism for example is described.
[0022] Figure 6 The structure schematic diagram of rotating disc mechanism for example is described.
[0023] Figure 7 The structure schematic diagram of guide attaching support and angle correction support for example is described.
[0024] Figure 8 The structure schematic diagram of raw material feeding mechanism for example is described.
[0025] Figures 1 to 8 In the middle:
[0026] 1, tray feeding and discharging mechanism; 2, rotating disc mechanism; 3, raw material feeding mechanism; 4, pre-positioning mechanism; 5, mechanical hand; 6, pre-positioning movable frame; 7, pre-positioning fixed seat; 8, pre-positioning horizontal movement module; 9, pre-positioning vertical movement cylinder; 10, pre-positioning pneumatic clamping jaw; 11, pre-positioning front pushing cylinder; 12, pre-positioning rear seat; 13, pre-positioning front seat; 14, tray support; 15, first conveying line; 16, second conveying line; 17, empty tray lifting module; 18, empty suction disc lifting module; 19, full tray lifting module; 20, full suction disc lifting module; 21, frame-shaped lifting plate; 22, lifting plate fixing cylinder; 23, suction disc horizontal movement module; 24, suction disc up-and-down cylinder; 25, suction disc suction nozzle; 26, tray horizontal movement module; 27, tray up-and-down cylinder; 28, tray pneumatic clamping jaw; 29, frame-shaped storage plate; 30, Y-axis linear module; 31, X-axis linear module; 32, Z-axis linear module; 33, clamping cylinder; 34, rotating disc positioning mechanism; 35, rotating disc positioning cylinder; 36, rotating disc positioning wheel; 37, processing station; 38, U-shaped part; 39, guide and attaching support; 40, angle correction support; 41, guide and attaching lens; 42, guide and attaching mirror; 43, angle correction lens; 44, angle correction mirror; 45, pressure maintaining support; 46, pressure maintaining cylinder; 47, pressure maintaining plug; 48, raw material winding wheel; 49, material belt winding disc; 50, winding support; 51, material belt guide wheel; 52, parallelism detection support; 53, Z-axis detection support; 54, parallelism detection horizontal module; 55, parallelism detection vertical module; 56, parallelism lens; 57, Z-axis detection horizontal module; 58, Z-axis detection lens; 59, defective material discharge conveying belt. DETAILED DESCRIPTION
[0027] The technical scheme of the utility model will be further illustrated below in combination with the drawings and through specific embodiments.
[0028] As shown in the drawings, Figures 1 to 8 In this embodiment, a horizontal type buffer rubber particle attaching machine comprises a tray feeding and discharging mechanism 1, a rotating disc mechanism 2 and a raw material feeding mechanism 3, wherein the raw material feeding mechanism 3 comprises a rubber particle belt and a label belt.
[0029] The tray feeding and discharging mechanism 1 comprises a tray support 14, a first conveying line 15, a second conveying line 16, an empty tray lifting module 17 and an empty suction disc lifting module 18, the empty suction disc lifting module 18 is located at the front end outside of the first conveying line 15, the empty tray lifting module 17 is located at the front end outside of the second conveying line 16, and the rear end of the tray support 14 is respectively provided with a full tray lifting module 19 and a full suction disc lifting module 20.
[0030] The driving end of the full tray lifting module 19 and the driving end of the full blister tray lifting module 20 are both connected with a frame-shaped lifting plate 21, the upper end of the tray support 14 is provided with a lifting plate fixing cylinder 22, the driving end of the lifting plate fixing cylinder 22 extends inward, the upper side of the first conveying line 15 is provided with a blister tray transverse moving module 23, the driving end of the blister tray transverse moving module 23 is installed with a blister tray up-down cylinder 24, the driving end of the blister tray up-down cylinder 24 is vertically connected with a blister tray suction nozzle 25 downward, the upper side of the second conveying line 16 is provided with a tray transverse moving module 26, the driving end of the tray transverse moving module 26 is installed with a tray up-down cylinder 27, the driving end of the tray up-down cylinder 27 is vertically connected with a tray pneumatic clamping jaw 28 downward.
[0031] The driving end of the empty tray lifting module 17 and the driving end of the empty blister tray lifting module 18 are both connected with a frame-shaped storage plate 29, the upper end of the two sides of the tray support 14 is provided with a Y-axis linear module 30, the driving end of the Y-axis linear module 30 is connected with an X-axis linear module 31, the X-axis linear module 31 is connected with a Z-axis linear module 32, the driving end of the Z-axis linear module 32 is vertically connected with a clamping cylinder 33 downward.
[0032] The tray stacked with full products is placed on the first conveying line 15, and is lifted up by the driving of the full blister tray lifting module 20 behind, and the tray at the highest position is fixed by the lifting plate fixing cylinder 22, so that the mechanical hand 5 can grasp the products one by one, and then the empty tray is adsorbed to the frame-shaped storage plate 29 at the front end by the blister tray up-down cylinder 24 on the blister tray transverse moving module 23, and is lifted up by the empty blister tray lifting module 18 to wait for taking away.
[0033] At the same time, the other side is responsible for receiving the finished product after the completion of the granule and label attachment, and the empty tray is stacked up, and is lifted up to the highest position by the empty tray lifting module 17, the tray up-down cylinder 27 on the tray transverse moving module 26 controls the tray pneumatic clamping jaw 28 to grasp to the full tray lifting module 19 behind, and when the finished product is full on the tray, the tray is lowered by one position, until the full tray stacked up sinks to the lowermost position, and then is discharged together by the second conveying line 16.
[0034] The tray up-down mechanism 1 and the rotating disc mechanism 2 are provided with a pre-positioning mechanism 4, the pre-positioning mechanism 4 includes a pre-positioning movable frame 6 and a pre-positioning fixed seat 7, the pre-positioning movable frame 6 is installed with a pre-positioning transverse moving module 8, the driving end of the pre-positioning transverse moving module 8 is connected with a pre-positioning vertical moving cylinder 9, the driving end of the pre-positioning vertical moving cylinder 9 is connected with a plurality of pre-positioning pneumatic clamping jaws 10, the pre-positioning fixed seat 7 is installed with a pre-positioning front pushing cylinder 11 and a pre-positioning rear seat 12, the driving end of the pre-positioning front pushing cylinder 11 is connected with a pre-positioning front seat 13, and the pre-positioning front seat 13 cooperates with the pre-positioning rear seat 12.
[0035] From the tray is grabbed by Y-axis linear module 30, X-axis linear module 31 and Z-axis linear module 32 combination, through the clamping cylinder 33 clamping one by one, to the pre-positioning mechanism 4, put in the pre-positioning rear seat 12, pre-positioning front push cylinder 11 control pre-positioning front seat 13 to pre-positioning rear seat 12, fixed product position, pre-positioning horizontal movement module 8 and pre-positioning vertical movement cylinder 9 cooperate pre-positioning pneumatic clamp 10 again a plurality of a group of grab to the disc mechanism 2 in processing.
[0036] The outer side of the disc mechanism 2 is provided with disc positioning mechanism 34, the upper end of the disc positioning mechanism 34 is installed with disc positioning cylinder 35, the driving end of the disc positioning cylinder 35 is connected with disc positioning wheel 36, the outer periphery of the disc mechanism 2 is provided with processing station 37 and U-shaped piece 38, the processing station 37 and the U-shaped piece 38 are spaced apart, the disc positioning wheel 36 is inserted into the U-shaped piece 38.
[0037] In order to ensure the position accuracy of each station, when the disc mechanism 2 stops, the disc positioning cylinder 35 controls the disc positioning wheel 36 to insert into the U-shaped piece 38, and the disc mechanism 2 is positioned.
[0038] The outer side of the disc mechanism 2 is provided with guide attachment support 39 and angle correction support 40, the guide attachment support 39 is fixed with guide attachment lens 41 and guide attachment mirror 42, the angle correction support 40 is fixed with angle correction lens 43 and angle correction mirror 44, the guide attachment lens 41 and the angle correction lens 43 shoot the product, and the visual change is carried out through the guide attachment mirror 42 and the angle correction mirror 44 respectively, and the product is guided and attached.
[0039] The outer side of the disc mechanism 2 is provided with pressure maintaining support 45, the upper end of the pressure maintaining support 45 is installed with pressure maintaining cylinder 46, the driving end of the pressure maintaining cylinder 46 is connected with pressure maintaining plug 47 along the horizontal direction, the pressure maintaining plug 47 is inserted into the processing station 37, after processing, the pressure maintaining cylinder 46 controls the pressure maintaining plug 47 to extend out, and the pressure maintaining position is processed.
[0040] The raw material feeding mechanism 3 includes raw material winding wheel 48, material belt winding disc 49, winding support 50, material belt guide wheel 51 and material belt camera, the raw material winding wheel 48 is located outside the winding support 50, the material belt winding disc 49 rotates on the winding support 50, the material belt guide wheel 51 is distributed around the material belt winding disc 49, wherein the raw material is glue particles on the material belt and labels on the material belt, which are grabbed by the mechanical hand 5 to the processing station 37 of the disc mechanism 2.
[0041] The outer side of the rotating disc mechanism 2 is provided with parallelism detection support 52 and Z-axis detection support 53, the parallelism detection support 52 is fixed with parallelism detection horizontal module 54, the driving end of the parallelism detection horizontal module 54 is connected with parallelism detection vertical module 55, the driving end of the parallelism detection vertical module 55 is connected with parallelism lens 56, the Z-axis detection support 53 is fixed with Z-axis detection horizontal module 57, the driving end of the Z-axis detection horizontal module 57 is connected with Z-axis detection lens 58, after the label and the glue particle are pasted, the parallelism detection and the Z-axis detection are carried out.
[0042] The outer side of the rotating disc positioning mechanism 34 is provided with defective material discharging conveyor belt 59, for discharging defective products.
[0043] It should be stated that the above specific embodiments are only the preferred embodiments of the utility model and the applied technical principles, and any changes or replacements that any skilled person in the technical field can easily think of within the technical range disclosed by the utility model should be covered in the protection range of the utility model.
Claims
1. A horizontal buffer rubber particle attaching machine, characterized in that: It includes a pallet loading and unloading mechanism, a turntable mechanism and a raw material loading mechanism. A pre-positioning mechanism is arranged between the pallet loading and unloading mechanism and the turntable mechanism. The pre-positioning mechanism includes a pre-positioning movable frame and a pre-positioning fixed seat. The pre-positioning movable frame is equipped with a pre-positioning transverse movement module. The driving end of the pre-positioning transverse movement module is connected to a pre-positioning vertical movement cylinder. The driving end of the pre-positioning vertical movement cylinder is connected to a plurality of pre-positioning pneumatic clamps. The pre-positioning fixed seat is equipped with a pre-positioning front push cylinder and a pre-positioning rear seat. The driving end of the pre-positioning front push cylinder is connected to the pre-positioning front seat, and the pre-positioning front seat cooperates with the pre-positioning rear seat.
2. A horizontal buffer rubber particle attaching machine according to claim 1, characterized in that: The pallet unloading and loading mechanism includes a pallet bracket, a first conveyor line, a second conveyor line, an empty pallet lifting module and an empty blister tray lifting module. The empty blister tray lifting module is located on the front outside of the first conveyor line, and the empty pallet lifting module is located on the front outside of the second conveyor line. The full pallet lifting module and the full blister tray lifting module are respectively installed on both sides of the rear end of the pallet bracket.
3. A horizontal buffer rubber particle attaching machine according to claim 2, characterized in that: The driving ends of the full pallet lifting module and the full blister plate lifting module are both connected with a frame-type lifting plate, and the upper end of the pallet bracket is provided with a lifting plate fixing cylinder, and the driving end of the lifting plate fixing cylinder extends inward, and a blister plate transverse movement module is provided above the first conveyor line, and the driving end of the blister plate transverse movement module is installed with a blister plate upper and lower cylinders, and the driving ends of the blister plate upper and lower cylinders are vertically downwardly connected to the blister plate suction nozzle, and a pallet transverse movement module is provided above the second conveyor line, and the driving end of the pallet transverse movement module is installed with a pallet upper and lower cylinders, and the driving ends of the pallet upper and lower cylinders are vertically downwardly connected to the pallet pneumatic clamp.
4. The horizontal buffer rubber particle attaching machine according to claim 2, characterized in that: The driving end of the empty pallet lifting module and the driving end of the empty blister tray lifting module are both connected to a frame-type storage plate, and the upper ends of both sides of the tray bracket are provided with Y-axis linear modules, and the driving end of the Y-axis linear module is connected to the X-axis linear module, and the X-axis linear module is connected to the Z-axis linear module, and the driving end of the Z-axis linear module is vertically connected to a clamping cylinder downward.
5. The horizontal buffer rubber particle attaching machine according to claim 1, characterized in that: A turntable positioning mechanism is provided on the outside of the turntable mechanism, a turntable positioning cylinder is installed on the upper end of the turntable positioning mechanism, a turntable positioning wheel is connected to the driving end of the turntable positioning cylinder, and a processing station and a U-shaped part are provided on the periphery of the turntable mechanism, the processing station and the U-shaped part are spaced apart, and the turntable positioning wheel is inserted into the U-shaped part.
6. The horizontal buffer rubber particle attaching machine according to claim 1, characterized in that: A guide attachment bracket and an angle correction bracket are provided on the outer side of the turntable mechanism. A guide attachment lens and a guide attachment mirror are fixed on the guide attachment bracket. An angle correction lens and an angle correction mirror are fixed on the angle correction bracket.
7. The horizontal buffer rubber particle attaching machine according to claim 5, characterized in that: A pressure-maintaining bracket is provided on the outside of the turntable mechanism, a pressure-maintaining cylinder is installed on the upper end of the pressure-maintaining bracket, a driving end of the pressure-maintaining cylinder is connected to a pressure-maintaining plug along the horizontal direction, and the pressure-maintaining plug is inserted into the processing station.
8. The horizontal buffer rubber particle attaching machine according to claim 1, characterized in that: The raw material loading mechanism includes a raw material reel, a material tape reel tray, a material tape support, a material tape guide wheel and a material tape camera. The raw material reel is located on the outside of the material tape reel support, the material tape reel tray rotates on the material tape reel support, and the material tape guide wheels are distributed around the material tape reel tray.
9. The horizontal buffer rubber particle attaching machine according to claim 1, characterized in that: A parallelism detection bracket and a Z-axis detection bracket are provided on the outer side of the turntable mechanism. A parallelism detection horizontal module is fixed on the parallelism detection bracket. A parallelism detection vertical module is connected to the driving end of the parallelism detection horizontal module. A parallelism lens is connected to the driving end of the parallelism detection vertical module. A Z-axis detection horizontal module is fixed on the Z-axis detection bracket. A Z-axis detection lens is connected to the driving end of the Z-axis detection horizontal module.
10. The horizontal buffer rubber particle attaching machine according to claim 5, characterized in that: A defective material discharge conveyor belt is provided on the outer side of the turntable positioning mechanism.