Mounting mechanism and photovoltaic system

By designing an installation mechanism, conventional photovoltaic modules with frames can be installed on the wall of a building, which solves the problem of requiring customized special frames for the installation of photovoltaic modules and achieves convenience and firmness of installation.

CN223451881UActive Publication Date: 2025-10-17SUZHOU GAOCHUANGTE NEW ENERGY SOURCES DEV CO LTD
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Patent Information

Application Number
CN202422776374.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-17
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing photovoltaic modules require custom-made frames when installed on buildings, which increases production costs and makes installation inconvenient.

Method used

A mounting mechanism is designed, including mounting parts, load-bearing parts, connecting parts and fixing parts. Through the combination of these parts, conventional photovoltaic modules with frames can be installed on the wall of a building without the need to customize special frames.

Benefits of technology

The applicability of photovoltaic modules has been improved, and they are easy to install, firm and reliable, making them easier to promote and apply.

✦ Generated by Eureka AI based on patent content.

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Abstract

An installation mechanism and a photovoltaic system, the installation mechanism comprises an installation piece, a bearing piece, a connecting piece and a fixing piece, the installation piece comprises an installation seat and a support beam connected with the installation seat; the bearing part comprises a cross beam connected with the supporting beam and a vertical beam laterally extending from at least one end of the cross beam; the connecting piece is used for being installed on the vertical beam and fixing the photovoltaic module. The fixing piece is used for fixing all parts of the installation mechanism and fixing the installation mechanism to a building body. According to the mounting mechanism, the conventional photovoltaic module with the frame can be mounted on the wall surface of the building, the photovoltaic module with the frame can be mounted on the wall surface of the building without customizing a special frame, the applicability of the conventional photovoltaic module is improved, and the mounting mechanism is convenient to mount, firm, reliable and convenient to popularize.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of photovoltaic technology, in particular to a mounting mechanism and a photovoltaic system. BACKGROUND

[0002] Building Integrated Photovoltaics (BIPV) refers to installing photovoltaic modules on the surface of the building envelope to provide electricity. Photovoltaic modules are installed on the roof or wall to absorb solar energy, which is not only converted into electrical energy to provide green, environmentally friendly and clean electricity for electrical loads, but also can greatly reduce the outdoor comprehensive temperature and reduce the indoor air conditioning cooling load to save energy. In order to facilitate the installation of photovoltaic modules on buildings, the traditional BIPV is to design photovoltaic modules into a style that can replace traditional building materials, such as glass curtain walls, exterior wall decorative stone, roof tiles, etc. This requires the photovoltaic module to be redesigned into a style that matches the building, which increases the production cost of the photovoltaic module manufacturer.

[0003] Therefore, it is necessary to design a new mounting mechanism and photovoltaic system suitable for conventional photovoltaic modules to solve one of the above problems. SUMMARY

[0004] The present application provides a mounting mechanism and a photovoltaic system, which can install conventional frame photovoltaic modules on the wall of a building without changing the design of the photovoltaic modules.

[0005] In order to achieve the above purpose, the technical scheme provided by the present application is as follows:

[0006] The present application provides a mounting mechanism, which comprises:

[0007] The mounting member comprises a mounting seat for mounting on a building, and a support beam connected to the mounting seat;

[0008] The load-bearing member comprises a cross beam for connecting with the support beam, and a vertical beam extending laterally from at least one end of the cross beam;

[0009] The connecting member is used for mounting on the vertical beam and fixing the photovoltaic module;

[0010] The fixing member is used for fixing the mounting seat and the building, the support beam and the cross beam, and the connecting member and the vertical beam, respectively.

[0011] Further, the thickness of the mounting member is not less than the thickness of the load-bearing member.

[0012] Further, the length of the cross beam in the extension direction of the support beam is not less than the length of the support beam.

[0013] Further, the load-bearing member further comprises a transition portion between the horizontal beam and the vertical beam, the transition portion being arc-shaped.

[0014] Further, the connecting member comprises a single connecting member for fixing a single photovoltaic module and a double connecting member for fixing two photovoltaic modules, the single connecting member comprising a first base plate, a limiting plate connected to one end of the first base plate, and a first clamping portion connected to the other end of the first base plate, and the double connecting member comprising a second base plate and a second clamping portion connected to both ends of the second base plate.

[0015] Further, the fixing member comprises a first fixing member for connecting the connecting member and the vertical beam, the first fixing member being used for being mounted on the first base plate or in the middle of the second base plate.

[0016] Further, the fixing member further comprises a second fixing member for connecting the support beam and the horizontal beam, the diameter of the second fixing member being not less than that of the first fixing member.

[0017] Further, the fixing member further comprises a third fixing member for connecting the mounting seat and the building, the length of the third fixing member being not less than that of the support beam.

[0018] The application further provides a photovoltaic system, comprising a photovoltaic module and the mounting mechanism.

[0019] Further, the mounting mechanism comprises a connecting member, the connecting member comprising a single connecting member for fixing a photovoltaic module located at an edge and a double connecting member for fixing two adjacent photovoltaic modules.

[0020] Compared with the related art, the mounting mechanism of the application can mount a conventional photovoltaic module with a frame on the wall of a building, without the need of customizing a special frame, so as to improve the applicability of the conventional photovoltaic module, and the mounting is convenient, firm and reliable, and is easy to popularize. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a perspective view of the mounting mechanism of one embodiment of the mounting mechanism of the application.

[0022] Figure 2 is a side view of the mounting mechanism of one embodiment of the mounting mechanism of the application.

[0023] Figure 3 is a partial structure view of the photovoltaic system of one embodiment of the photovoltaic system of the application.

[0024] Figure 4 is Figure 3Side view of the middle photovoltaic system.

[0025] Figure 5 is Figure 4 Enlarged view of the partial structure at A.

[0026] Figure 6 is Figure 4 Enlarged view of the partial structure at B.

[0027] Wherein, 100 - mounting system, 10 - mounting, 11 - mounting seat, 12 - support beam, 13 - reinforcing part, 20 - bearing part, 21 - cross beam, 22 - vertical beam, 221 - outer vertical beam, 222 - inner vertical beam, 23 - transition part, 24 - balance part, 30 - connecting part, 31 - single connecting part, 311 - first base plate, 312 - limiting plate, 313 - first clamping part, 32 - double connecting part, 321 - second base plate, 322 - second clamping part, 40 - fixing part, 41 - first fixing part, 42 - second fixing part, 43 - third fixing part, 200 - photovoltaic module, 201 - frame, 300 - building main body. DETAILED DESCRIPTION

[0028] In order for those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should be within the scope of protection of the present application.

[0029] It should be noted that the terms "upper", "lower", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the auxiliary drawing, and are only for the convenience of simplifying the description of the present application, and do not indicate or imply that the device must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the scope of protection of the present application. Specifically, in the present application, the direction facing the ground is downward, and conversely, the direction away from the ground is upward, and other orientation descriptions are defined based on "upper" and "lower".

[0030] In various drawings of the present application, certain dimensions of structures or parts may be exaggerated relative to other structural parts for the convenience of illustration, and therefore, are only used to illustrate the basic structure of the subject matter of the present application.

[0031] As Figures 1 to 6As shown, the application provides a mounting mechanism 100 and a photovoltaic system, by using the mounting mechanism 100, a photovoltaic module 200 equipped with a conventional frame can be mounted on a building wall, without the need to design a frame or a flexible photovoltaic module, thereby improving the applicability of the conventional photovoltaic module 200. The mounting mechanism 100 of the application is described in detail by taking the mounting of the photovoltaic module 200 on a building body 300 as an example.

[0032] As shown in Figure 1 and Figure 2 The mounting mechanism 100 includes a mounting member 10, a load-bearing member 20, a connecting member 30, and a fixing member 40, which cooperate to quickly mount the photovoltaic module 200 on the building body 300.

[0033] Specifically, the mounting member 10 includes a mounting seat 11 for fixing on a building and a support beam 12 connected to the mounting seat 11. The mounting seat 11 and the support beam 12 are arranged at right angles, i.e., the mounting seat 11 extends in the up-down direction of the building wall, and the support beam 12 extends in the lateral direction, facilitating cooperation with the load-bearing member 20.

[0034] The mounting member 10 further includes a reinforcing portion 13 arranged at the connection between the mounting seat 11 and the support beam 12. The reinforcing portion 13 is arranged in the space enclosed by the mounting seat 11 and the support beam 12, thereby increasing the thickness of the connection between the mounting seat 11 and the support beam 12 and further increasing the structural strength of the mounting member 10.

[0035] Preferably, the thickness of the mounting member 10 is not less than the thickness of the load-bearing member 20, thereby increasing the structural strength of the mounting member 10 itself and better supporting other components of the mounting mechanism 100.

[0036] As shown in Figure 1 and Figure 2 The load-bearing member 20 includes a cross beam 21 for connecting to the support beam 12 and a vertical beam 22 extending laterally from at least one end of the cross beam 21. The vertical beam 22 is fixed to the connecting member 30, i.e., the load-bearing member 20 is used to connect the mounting member 10 and the connecting member 30.

[0037] The cross beam 21 is supported on the upper surface of the support beam 12, and the vertical beam 22 is fixed to one end or both ends of the cross beam 21 and perpendicular to the cross beam 21, i.e., the vertical beam 22 extends in the up-down direction, facilitating the installation of the connecting member 30.

[0038] Further, the length of the cross beam 21 along the extending direction of the support beam 12 is not less than the length of the support beam 12, for example, the length of the cross beam 21 is 10mm longer than the length of the support beam 12, so that the support beam 12 can better support the cross beam 21, and the cross beam 21 will not interfere with the support beam 12 when it is deformed by the force of the photovoltaic module 200, and will not affect the cooperation between the mounting member 10 and the load-bearing member 20. Of course, the length difference between the cross beam 21 and the support beam 12 needs to be determined according to the conditions of the installation site and the environmental conditions.

[0039] In the embodiment, as shown in the drawings, the vertical beam 22 is arranged at both ends of the cross beam 21 in pairs, and the vertical beam 22 includes oppositely arranged outer vertical beams 221 and inner vertical beams 222. Figure 2 The outer vertical beams 221 cooperate with the connecting member 30, and the inner vertical beams 222 are arranged in vertical alignment with the end edges of the mounting seat 11. When the mounting mechanism 100 installs the photovoltaic module 200 on the building main body 300, the inner vertical beams 222 are in close contact with the building main body 300, which on the one hand increases the contact area between the entire mounting mechanism 100 and the building main body 300, and on the other hand, when the outer vertical beams 221 are pulled by the gravity of the photovoltaic module 200, the friction between the inner vertical beams 222 and the building main body 300 can prevent the load-bearing member 20 from deforming, thereby improving the structural strength of the mounting mechanism 100.

[0040] Further, the load-bearing member 20 further includes a transition portion 23 connecting the cross beam 21 and the vertical beam 22, and the transition portion 23 is arc-shaped. When the vertical beam 22 is slightly deformed by the gravity of the photovoltaic module 200, the transition portion 23 can increase the toughness of the load-bearing member 20, avoid the vertical beam 22 being pulled hard, improve the bonding strength between the load-bearing member 20 and the connecting member 30, and further improve the overall strength of the mounting mechanism 100.

[0041] The load-bearing member 20 further includes a balance portion 24 extending laterally from the end of the pair of vertical beams 22, so that the load-bearing member 20 is in a C shape. The arrangement of the balance portion 24 can balance the wind pressure on the load-bearing member 20, thereby improving the structural strength of the mounting mechanism 10.

[0042] In the present application, the load-bearing member 20 can be in a strip shape, that is, the length direction of the load-bearing member 20 is consistent with the edge length direction of the photovoltaic module, and a plurality of mounting members 10 are arranged along the edge length direction of the photovoltaic module and cooperate with the load-bearing member 20. Of course, the load-bearing member 20 can also include a plurality of sub-load-bearing members arranged along the edge length direction of the photovoltaic module, and the load-bearing member 20 and the mounting member 10 cooperate one by one, without affecting the cooperation between the load-bearing member 20 and the mounting member 10.

[0043] AsFigures 1 to 6 As shown, the connecting piece 30 is used to be mounted on the vertical beam 22 and fix the photovoltaic module 200, specifically, the connecting piece 30 is used to fix the frame 201 of the photovoltaic module 200, the photovoltaic module 200 is fixed on the building body 300 through the cooperation of the connecting piece 30 and the frame 201, the connecting piece 30 includes a single connecting piece 31 for fixing a single photovoltaic module 200, a double connecting piece 32 for fixing two adjacent photovoltaic modules 200, generally, the single connecting piece 31 is located at the edge position of the photovoltaic system and only fixes a single photovoltaic module 200, the double connecting piece 32 is located at the middle position of the photovoltaic system and can fix two adjacent photovoltaic modules 200 at the same time.

[0044] As shown in the figure, Figure 5 The single connecting piece 31 includes a first base plate 311, a limiting plate 312 connected to one end of the first base plate 311, and a first clamping part 313 connected to the other end of the first base plate 311, when the single connecting piece 31 cooperates with the photovoltaic module 200, the limiting plate 312 abuts against the outer edge of the frame 201, and the first clamping part 313 clamps the bottom plate on the back of the frame 201, so as to limit and clamp the frame 201 on the single connecting piece 31, and then install the photovoltaic module 200 on the building body 300.

[0045] As shown in the figure, Figure 6 The double connecting piece 32 includes a second base plate 321 and a second clamping part 322 connected to both ends of the second base plate 321, the length of the second base plate 321 is greater than that of the first base plate 311, the second clamping part 322 and the first clamping part 313 have the same shape, and the second clamping part 322 clamps the bottom plate of the two frames 201 respectively, so as to fix the two photovoltaic modules 200 at the same time, simplify the installation steps of the photovoltaic module 200, and improve the installation efficiency.

[0046] The fixing piece 40 is used to fix the mounting seat 11 and the building body 300, the support beam 12 and the cross beam 21, and the connecting piece 30 and the vertical beam 22 respectively. Specifically, the fixing piece 40 includes a first fixing piece 41 for fixing the connecting piece 30 and the vertical beam 22, a second fixing piece 42 for fixing the support beam 12 and the cross beam 22, and a third fixing piece 43 for fixing the mounting seat 11 and the building body 300, the mounting mechanism 100 combines the components through the cooperation of the first fixing piece 41, the second fixing piece 42 and the third fixing piece 43, so as to install the photovoltaic module 200 on the building body 300.

[0047] The first fixing member 41 is used to be installed on the first substrate 311 or the middle of the second substrate 321, when the first fixing member 41 cooperates with the first substrate 311, the first fixing member 41 fixes the bottom plate of the frame 201, the connecting member 30 and the vertical beam 12 together, further strengthens the combination strength of the photovoltaic module 200 and the installation mechanism 100.

[0048] The first fixing member 41 is preferably a pull rivet bolt, which is convenient to install and can quickly fix the connecting member 30 and the vertical beam 22 together.

[0049] The diameter of the second fixing member 42 is not less than that of the first fixing member 41, so as to ensure the combination strength of the load-bearing member 20 and the installation member 10. The second fixing member 42 is preferably a pull rivet bolt, which is convenient to install.

[0050] The length of the third fixing member 43 is not less than that of the support beam 12, that is, the bolt of the third fixing member 43 has sufficient length to extend into and be fixed in the building body 300. In addition, the long length of the third fixing member 43 can balance the stress of the load-bearing member 20 and the connecting member 30, improve the combination strength of the installation mechanism 100 and the building body 300, and further improve the reliability of the overall photovoltaic system.

[0051] The third fixing member 43 is preferably a chemical anchor bolt, which is glued and fixed in the hole of the building body 300 by a special chemical adhesive, so as to ensure that the installation mechanism 100 is fixed more firmly on the building body 300.

[0052] The application also provides a photovoltaic system, as shown in the accompanying drawings. Figures 3 to 6 As shown in the accompanying drawings, the photovoltaic system comprises a photovoltaic module 200 and the above-mentioned installation mechanism 100 for installing the photovoltaic module 200 on the building body 300. The single connecting member 31 is used to fix the photovoltaic module 200 located at the edge, and the double connecting member 32 is used to fix two adjacent photovoltaic modules 200, which simplifies the installation process and improves the installation efficiency of the photovoltaic system.

[0053] In summary, the installation mechanism 100 of the application can install the conventional photovoltaic module 200 with a frame on the building body 300. The photovoltaic module 200 with a frame can be installed on the building body 300 without customizing a special frame, which improves the applicability of the conventional photovoltaic module 200. In addition, the installation is convenient, firm and reliable, and is easy to popularize.

[0054] It should be understood that although the present specification describes each example as comprising a separate independent technical solution, the specification is merely described in this way for the sake of clarity, and the skilled person should consider the specification as a whole, and the technical solutions in each example can also be appropriately combined to form other examples that the skilled person can understand.

[0055] The above detailed description of a series of specific embodiments is merely for the feasibility of the present application, and is not intended to limit the protection scope of the present application. Any equivalent embodiments or changes made without departing from the spirit of the present application shall be included in the protection scope of the present application.

Claims

1. A mounting mechanism, characterized in that: include: The mounting member includes a mounting base for mounting on a building and a support beam connected to the mounting base; a load-bearing member comprising a horizontal beam for connecting to the support beam and a vertical beam extending laterally from at least one end of the horizontal beam; Connectors, used for mounting on the vertical beams and fixing the photovoltaic modules; The fixing parts are used to fix the mounting base and the building, the support beam and the cross beam, and the connecting part and the vertical beam respectively.

2. The mounting mechanism according to claim 1, wherein: The thickness of the mounting member is not less than the thickness of the load-bearing member.

3. The mounting mechanism according to claim 1, wherein: The length of the cross beam along the extension direction of the support beam is not less than the length of the support beam.

4. The mounting mechanism according to claim 1, wherein: The load-bearing member further includes a transition portion provided between the horizontal beam and the vertical beam, and the transition portion is arc-shaped.

5. The mounting mechanism according to any one of claims 1 to 4, characterized in that: The connecting member includes a single connecting member for fixing a single photovoltaic component and a double connecting member for fixing two photovoltaic components. The single connecting member includes a first substrate, a limiting plate connected to one end of the first substrate, and a first clamping portion connected to the other end of the first substrate. The double connecting member includes a second substrate and a second clamping portion connected to both ends of the second substrate.

6. The mounting mechanism according to claim 5, wherein: The fixing member includes a first fixing member for connecting the connecting member and the vertical beam, and the first fixing member is used to be installed on the first base plate or in the middle of the second base plate.

7. The mounting mechanism according to claim 6, wherein: The fixing member further includes a second fixing member for connecting the support beam and the cross beam, and the diameter of the second fixing member is not less than the diameter of the first fixing member.

8. The mounting mechanism according to claim 6, wherein: The fixing member further includes a third fixing member for connecting the mounting base and the building, and the length of the third fixing member is not less than the length of the support beam.

9. A photovoltaic system, characterized in that: include: A photovoltaic module and a mounting mechanism according to any one of claims 1 to 8 for mounting the photovoltaic module on a building wall.

10. The photovoltaic system according to claim 9, characterized in that: The mounting mechanism includes connecting pieces, and the connecting pieces include a single connecting piece for fixing a photovoltaic component located at an edge, and a double connecting piece for fixing two adjacent photovoltaic components.