Liupao tea pure drink production process platform

Abstract

The utility model relates to a Liupao tea pure drink production process platform, which comprises a crusher (1), an extraction machine (2), a centrifugal machine (3), a filter bag assembly (4), a sterilization storage tank (5), a filling machine (6) and a drying crusher (7). The utility model innovates a process platform for integrally preparing the pure Liupao tea drink from pure natural raw materials formed by combining Liupao tea, organic tea leaves and tea stems according to a certain proportion through physical extraction, multiple filtration and physical sterilization. The process platform completes the work of making the Liupao tea beverage from the raw materials at one time, and has the function of selectively making solid powder or directly filling the Liupao tea beverage. The process platform is high in practicability, easy to manufacture and operate, excellent in performance and capable of effectively saving machining time and cost.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of agricultural food processing, in particular to a Liubao tea drink production process platform. BACKGROUND

[0002] Liubao tea has the effects of dispelling summer heat and dampness, clearing the eyes and heart, and aiding digestion, contains a variety of amino acids, vitamins and trace elements necessary for the human body, and contains more fat decomposition enzymes than other tea, so Liubao tea has stronger effects of decomposing greasy, reducing human body lipids, cholesterol and triglycerides, and long-term drinking can invigorate the stomach, nourish the spirit, lose weight and keep fit. However, many people do not have time to make tea for drinking, and there is a huge market demand for extracting Liubao tea into Liubao tea drinks for easy drinking.

[0003] At present, there are products of deep processing of Liubao tea, but most of them are directly pulverized into powder to make bagged tea or added with other compound formulas to make functional Liubao tea, but such products still cannot effectively solve the problem of inconvenient drinking of Liubao tea, and there is no specific product of Liubao tea made into beverage on the market.

[0004] In terms of technology and equipment, there are Liubao tea fermentation, Liubao tea wall breaking, Liubao tea extraction, Liubao tea compounding and other equipment and processes, but an integrated process platform for completing the work of making pure natural Liubao tea without other compounding materials into instant powder or directly filling according to the demand after physical extraction, multiple filtration and physical sterilization has not been reported. UTILITY MODEL CONTENT

[0005] In view of the above problems, the technical problem to be solved by the utility model is to provide a Liubao tea drink production process platform, which organically combines a plurality of existing equipment to form an integrated process platform for completing the work of making pure natural Liubao tea without other compounding materials into instant powder or directly filling according to the demand after physical extraction, multiple filtration and physical sterilization. The process platform completes the work of making no-additive Liubao tea beverage from Liubao tea raw materials at one time, and has the functions of making solid powder or directly filling. The process platform comprises a pulverizer, an extractor, a centrifuge, a filter bag assembly, a sterilization storage tank, a filling machine and a dry pulverizer.

[0006] The utility model discloses a process platform, the pulverizer rear is installed with the extractor, the pulverizer with the extractor is connected with the slurry delivery pipe, is installed with the slurry delivery pump on the slurry delivery pipe, the extractor rear is installed with the centrifugal machine, the extractor with the centrifugal machine is connected with the extraction liquid delivery pipe, is installed with the extraction liquid delivery pump on the extraction liquid delivery pipe, the centrifugal machine rear is installed with the filter bag subassembly, the centrifugal machine with the filter bag subassembly is connected with the centrifugation liquid delivery pipe, is installed with the centrifugation liquid delivery pump on the centrifugation liquid delivery pipe, the filter bag subassembly rear is installed with the sterilization storage jar, the filter bag subassembly with the sterilization storage jar is connected with the precipitation liquid delivery pipe, is installed with the precipitation liquid delivery pump on the precipitation liquid delivery pipe, the sterilization storage jar rear one side is installed with the filling machine, the other side is installed with the dry pulverizer, the sterilization storage jar with the filling machine, the dry pulverizer is connected with the sterilization liquid delivery pipe, and the sterilization liquid delivery pipe is bifurcated, and the sterilization liquid delivery pipe that shunts to the filling machine is installed with the filling liquid pump, and the sterilization liquid delivery pipe that shunts to the dry pulverizer is installed with the powder making liquid pump.

[0007] The pulverizer is a rotary physical high-speed pulverizer, which has a crushing blade inside and an inlet and a water inlet on the top. The Liubao tea, organic tea leaves and tea stems are put into the pulverizer through the inlet on the top according to a certain proportion, the pulverizer is started, the crushing blade rotates at a high speed to cut and crush, and when the crushing is completed, pure water is added into the pulverizer through the water inlet, the pulverizer is started, the crushing blade rotates at a low speed to stir, and slurry is obtained, and the slurry is sent to the extractor through the slurry delivery pipe by starting the slurry delivery pump.

[0008] The extractor is a high-temperature soaking extractor, which has a stirring blade inside and an extractor base heated by electromagnetism on the bottom. After receiving the slurry sent from the pulverizer, the extractor performs high-temperature extraction at a temperature of 85-95 DEG C for 300-600 seconds at a stirring speed of 10 r / min, and the extraction liquid is obtained, and the extraction liquid is sent to the centrifugal machine through the extraction liquid delivery pipe by starting the extraction liquid delivery pump.

[0009] The centrifugal machine is a three-legged centrifugal machine, which has a drum made of stainless steel, and the side of the drum is a stainless steel filter screen with a mesh size of 50. The extraction liquid is sent to the drum of the centrifugal machine through the extraction liquid delivery pipe, the centrifugal machine is started to perform centrifugal coarse filtration at a rotating speed of 300 r / min, and the centrifugation liquid is obtained, and the centrifugation liquid is sent to the filter bag subassembly through the centrifugation liquid delivery pipe by starting the centrifugation liquid delivery pump.

[0010] The filter bag assembly is divided into two parts, the upper part being the filter bag and the lower part being the liquid receiving dish. The filter bag is made of filter cloth that is permeable to particles with a pore size of 1.5 μm to 10 μm. The centrifuge delivery pipe delivers the centrifuge liquid into the filter bag. The centrifuge liquid is then separated by gravity filtration and falls into the liquid receiving dish to obtain the precipitate. The precipitate delivery pump is activated, and the precipitate is delivered to the sterilization storage tank through the precipitate delivery pipe.

[0011] The sterilization storage tank is a sealed stainless steel tank with a loading hatch on top and a heated base at the bottom. The hatch allows for the optional addition of auxiliary materials, such as sugar. The sterilization tank is heated to a temperature of 131°C to 135°C, maintaining the temperature for 60 to 120 seconds. The precipitate is delivered to the sterilization storage tank via a precipitate delivery pipe for sterilization. The resulting sterilized solution is then cooled naturally to below 30°C for later use.

[0012] When direct filling is required, the filling liquid pump is started, and the sterilizing liquid in the sterilizing storage tank is delivered to the filling machine through the sterilizing liquid delivery pipe for direct aseptic filling to obtain bottled liquid Liubao tea beverage.

[0013] When it is necessary to prepare Liubao tea instant powder, the powder making liquid pump is started, and the sterilizing liquid in the sterilizing storage tank is delivered to the drying pulverizer through the sterilizing liquid delivery pipe.

[0014] The dry pulverizer is a physical pulverizer with a heated base. It has internal powdering blades, a top vent, a side powder outlet, and a bottom base heated by an electric heating wire. After the sterilizing liquid is delivered to the dry pulverizer, it is heated and evaporated by the base, drying the sterilizing liquid. After drying, the powdering blades are activated to grind the powder into powder, producing instant Liubao tea powder. This instant Liubao tea powder can be placed in a specially designed beverage bottle cap and combined with bottled purified water to produce an instant Liubao tea beverage.

[0015] This innovative process platform combines and adapts various existing equipment to create an integrated process that combines a specific ratio of Liubao tea, organic tea leaves, and tea stems into a pure, natural raw material. This material is then physically extracted, filtered, and sterilized, and then processed into an instant powder or bottled directly, depending on the desired product. This process platform completes the entire process of producing Liubao tea beverages from the raw materials in one go, and offers the option of either solid powder or direct bottled. The platform boasts high practicality, ease of manufacture and operation, and excellent performance, effectively reducing processing time and costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the process structure of the process platform of the utility model. DETAILED DESCRIPTION

[0017] The process platform of the present application will be described in detail below with reference to the accompanying drawings. The following examples are used to illustrate the present application, but are not intended to limit the scope of use of the present application.

[0018] Figure 1 is a flow structure schematic diagram of the process platform of the present application, Figure 1 The process platform of the present application is shown in FIG. 1, which comprises a pulverizer 1, an extractor 2, a centrifuge 3, a filter bag assembly 4, a sterilization storage tank 5, a filling machine 6, and a dry pulverizer 7.

[0019] Figure 1 As shown in FIG. 1, the pulverizer 1 is provided with the extractor 2 at the rear, a slurry conveying pipe 81 is connected between the pulverizer 1 and the extractor 2, and a slurry conveying pump 811 is installed on the slurry conveying pipe 81; the extractor 2 is provided with the centrifuge 3 at the rear, an extraction liquid conveying pipe 82 is connected between the extractor 2 and the centrifuge 3, and an extraction liquid conveying pump 821 is installed on the extraction liquid conveying pipe 82; the centrifuge 3 is provided with the filter bag assembly 4 at the rear, a centrifugal liquid conveying pipe 83 is connected between the centrifuge 3 and the filter bag assembly 4, and a centrifugal liquid conveying pump 831 is installed on the centrifugal liquid conveying pipe 83; the filter bag assembly 4 is provided with the sterilization storage tank 5 at the rear, a precipitation liquid conveying pipe 84 is connected between the filter bag assembly 4 and the sterilization storage tank 5, and a precipitation liquid conveying pump 841 is installed on the precipitation liquid conveying pipe 84; one side of the rear of the sterilization storage tank 5 is provided with the filling machine 6, and the other side is provided with the dry pulverizer 7, a sterilization liquid conveying pipe 85 is connected between the sterilization storage tank 5 and the filling machine 6 and the dry pulverizer 7, the sterilization liquid conveying pipe 85 is bifurcated into two parts, a filling liquid pump 851 is installed on the part of the sterilization liquid conveying pipe 85 bifurcated to the filling machine 6, and a powder making liquid pump 852 is installed on the part of the sterilization liquid conveying pipe 85 bifurcated to the dry pulverizer 7.

[0020] The pulverizer 1 is a rotary physical high-speed pulverizer, which has a pulverizing blade 13 inside and an inlet 11 and a water inlet 12 on the top. The Liubao tea, organic tea leaves, and tea stems are put into the pulverizer 1 through the inlet 11 on the top of the pulverizer 1 according to a certain proportion, the pulverizer 1 is started, the pulverizing blade 13 rotates at high speed to cut and pulverize, and when the pulverization is completed, pure water is added into the pulverizer 1 through the water inlet 12, the pulverizer 1 is started, the pulverizing blade 13 rotates at low speed to stir, slurry is obtained, and the slurry conveying pump 811 is started, the slurry is sent to the extractor 2 through the slurry conveying pipe 81.

[0021] The extractor 2 is a high-temperature immersion extractor, equipped with stirring blades 21 and an electromagnetically heated extractor base 22. After receiving the slurry from the pulverizer 1, the extractor 2 performs high-temperature extraction at a temperature of 85°C to 95°C, an extraction time of 300 to 600 seconds, and a stirring speed of 10 rpm. After the extraction is complete, the extract is produced, and the extract delivery pump 821 is activated to deliver the extract to the centrifuge 3 via the extract delivery pipe 82.

[0022] The centrifuge 3 is a three-legged centrifuge containing a stainless steel drum 31 with a 50-mesh stainless steel filter screen on the side. The extract is delivered to the drum 31 of the centrifuge 3 via the extract delivery pipe 82. The centrifuge 3 is then activated for coarse centrifugal filtration at a drum rotation speed of 300 r / min. After centrifugation, the centrifuge is obtained, and the centrifuge delivery pump 831 is activated. The centrifuge is then delivered to the filter bag assembly 4 via the centrifuge delivery pipe 83.

[0023] The filter bag assembly 4 is divided into two parts, the upper part being the filter bag 41 and the lower part being the liquid receiving dish 42. The filter bag 41 is made of filter cloth that is permeable to particles with a pore size of 1.5 μm to 10 μm. The centrifuge delivery pipe 83 delivers the obtained centrifuge into the filter bag 41. The centrifuge is filtered by gravity and precipitated, then falls into the liquid receiving dish 42 to obtain the precipitate. The precipitate delivery pump 841 is activated, and the precipitate is delivered to the sterilization storage tank 5 through the precipitate delivery pipe 84.

[0024] The sterilization storage tank 5 is a sealed stainless steel tank with a loading hatch 51 at the top and a sterilization tank base 52 at the bottom, heated by an electric heating wire. Accessories such as sugar can be added through the loading hatch 51. The sterilization storage tank 5 is heated to a temperature of 131°C to 135°C, maintaining the temperature for 60 to 120 seconds. The precipitate is delivered to the sterilization storage tank 5 via the precipitate delivery pipe 84 for sterilization. The resulting sterilized solution is then cooled naturally to below 30°C for later use.

[0025] When direct filling is required, the filling liquid pump 851 is started, and the sterilizing liquid in the sterilizing storage tank 5 is delivered to the filling machine 6 through the sterilizing liquid delivery pipe 85 for direct aseptic filling to obtain bottled liquid Liubao tea beverage.

[0026] When it is necessary to prepare Liubao tea instant powder, the powder making liquid pump 852 is started, and the sterilizing liquid in the sterilizing storage tank 5 is delivered to the drying pulverizer 7 through the sterilizing liquid delivery pipe 85 .

Claims

1. A production process platform for pure drinking of Liupu tea, comprising a pulverizer (1), an extractor (2), a centrifuge (3), a filter bag assembly (4), a sterilization storage tank (5), a filling machine (6), and a dry pulverizer (7), characterized in that: The pulverizer (1) is installed behind the extractor (2), the slurry conveying pipe (81) is connected between the pulverizer (1) and the extractor (2), and the slurry conveying pump (811) is installed on the slurry conveying pipe (81); the extractor (2) is installed behind the centrifuge (3), the extraction liquid conveying pipe (82) is connected between the extractor (2) and the centrifuge (3), and the extraction liquid conveying pump (821) is installed on the extraction liquid conveying pipe (82); the centrifuge (3) is installed behind the filter bag assembly (4), the centrifugal liquid conveying pipe (83) is connected between the centrifuge (3) and the filter bag assembly (4), and the centrifugal liquid conveying pump (831) is installed on the centrifugal liquid conveying pipe (83); the filter bag assembly (4) is installed behind the sterilization storage tank (5), the elution liquid conveying pipe (84) is connected between the filter bag assembly (4) and the sterilization storage tank (5), and the elution liquid conveying pump (841) is installed on the elution liquid conveying pipe (84); the filling machine (6) is installed on one side of the rear of the sterilization storage tank (5), and the dry pulverizer (7) is installed on the other side, the sterilization liquid conveying pipe (85) is connected between the sterilization storage tank (5) and the filling machine (6) and the dry pulverizer (7), the sterilization liquid conveying pipe (85) is bifurcated, the part of the sterilization liquid conveying pipe (85) bifurcated to the filling machine (6) is provided with the filling liquid pump (851), and the part of the sterilization liquid conveying pipe (85) bifurcated to the dry pulverizer (7) is provided with the powder making liquid pump (852).

2. The Liupu tea pure drinking production process platform according to claim 1, characterized in that: The pulverizer (1) has a pulverizing blade (13) inside, and a feeding port (11) and a water inlet (12) on the top.

3. The Liupu tea pure drinking production process platform according to claim 1, characterized in that: The extractor (2) has a stirring blade (21) inside, and an extractor base (22) heated by electricity on the bottom.

4. The Liupu tea pure drinking production process platform according to claim 1, characterized in that: The filter bag assembly (4) is divided into two parts, the upper part is a filter bag (41), and the lower part is a liquid receiving dish (42).

5. The Liupu tea pure drinking production process platform according to claim 1, characterized in that: The sterilization storage tank (5) has a charging bin door (51) on the upper part, and a sterilization tank base (52) heated by an electric heating wire on the bottom.

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