Discharging mechanism for biochar preparation

By designing a protective seat and guiding components for the discharge mechanism, the problem of biochar pellets falling off was solved, achieving stable discharge guidance and convenient operation.

CN223454204UActive Publication Date: 2025-10-21JINHUA VOCATIONAL TECH COLLEGE
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Patent Information

Application Number
CN202422995004.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-21
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

In existing technologies, during the material feeding process, biochar particles are prone to falling off the discharge die head of the molding machine, which makes it impossible for the guide plate to effectively protect them, affecting the discharge guiding effect and convenience.

Method used

A discharge mechanism was designed, including components such as a protective seat, a protective shell, a rubber sleeve, an elastic band, a guide port, a guide seat, and a baffle plate. Through an enclosed receiving and guiding design, the biochar particles are prevented from falling off, and the guide height can be adjusted to improve the guiding effect.

Benefits of technology

It effectively prevents biochar particles from falling off, improves the discharge guidance and protection effect, enhances the smoothness and flexibility of material feeding, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a discharging mechanism for biochar preparation, and belongs to the technical field of biochar preparation. The discharging mechanism for biochar preparation comprises a forming machine and a discharging protection mechanism, a discharging head is installed on the front side of the forming machine, a material breaking head is installed on the front side of the top of the forming machine, in a preferred implementation mode, the discharging protection mechanism comprises a protection seat, and the protection seat is installed on the front side of the discharging head. The top of the protection seat is movably connected with a protection shell, the rubber sleeves are fixedly connected to the two sides of the protection seat and the two sides of the protection shell correspondingly, by arranging the discharging protection mechanism, the charcoal particles on the inner sides of the discharging head and the cutting head can be subjected to surrounding type material receiving work, workers can conveniently receive the charcoal particles discharged by the discharging head, and the working efficiency is improved. And the situation that charcoal particles fall off arbitrarily and are difficult to guide when the discharging head and the cutting head work is avoided, and therefore the discharging guide protection effect of the discharging head is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of biochar preparation, and particularly relates to a discharging mechanism for biochar preparation. BACKGROUND

[0002] Biochar is a carbon-based material prepared by pyrolysis or carbonization of organic matter such as crop residues, forest waste, etc., and is widely used in soil improvement, carbon sequestration, and water quality management. In the production and processing of biochar, a forming machine, also known as a charcoal machine, is used to process biochar raw materials. The working principle of the forming machine is mainly to heat the organic raw materials under anaerobic or low-oxygen conditions through pyrolysis or carbonization process to decompose volatile components and finally form biochar of a certain shape. In the production and forming process of biochar, the discharging mechanism is an important component. When it is necessary to form biochar into granular form, a granular discharging die head is installed at the discharging end of the forming machine. The cylindrical biochar discharged from the granular discharging die head is pushed by the motor-driven pusher to form granular biochar. Since the biochar is randomly dropped during discharging and pushing, it is necessary to guide and protect the biochar during discharging.

[0003] In related art, during the use of the forming machine, a material receiving guide plate is installed at the bottom of the discharging die head at the discharging end to guide and protect the biochar particles discharged and pushed, thereby facilitating use.

[0004] However, during the use of the forming machine, the material receiving guide plate can only guide and protect the biochar particles that fall on the top. When the motor-driven pusher is stopped, the biochar particles will swing and fall outside the guide plate, making it impossible for the guide plate to guide and protect the discharged biochar particles. Moreover, the workers have to separately collect and process the fallen biochar particles, which affects the discharging guidance effect and convenience of the biochar. UTILITY MODEL CONTENTS

[0005] To overcome the above technical problems or at least partially solve the above problems, the utility model provides a discharging mechanism for biochar preparation.

[0006] The utility model is implemented as follows:

[0007] The utility model provides a discharging mechanism for biochar preparation, comprising a forming machine, a discharging head is installed on the front side of the forming machine, and a material breaking head is installed on the front side of the top of the forming machine.

[0008] A discharging protection mechanism, the discharging protection mechanism comprises:

[0009] The protective seat is installed on the front side of the discharging head, and the top of the protective seat is movably connected with a protective shell;

[0010] The rubber sleeves are movably connected with the protective seat and the protective shell respectively, and the inner side of the rubber sleeve is movably connected with the elastic belt.

[0011] The protective material guiding mechanism is arranged at the bottom of the left side of the protective seat.

[0012] In a preferred scheme, the protective material guiding mechanism comprises a material guiding opening, a material guiding seat and a material blocking plate, the material guiding opening is arranged at the bottom of the left side of the protective seat, the material guiding seat is movably connected with the inside of the material guiding opening, and the material blocking plate is movably connected with the left side of the two sides of the material guiding seat.

[0013] In a preferred scheme, the left and right sides of the inner wall of the protective seat are movably connected with the lifting seat, and the left side of the lifting seat is movably connected with the right side of the material guiding seat.

[0014] In a preferred scheme, the bottom of the protective shell is movably connected with the protective seat, and the bottom of the butt joint column is movably connected with the top of the protective seat.

[0015] In a preferred scheme, the top of the left side of the protective seat is movably connected with the positioning frame, and the positioning frame is movably connected with the protective shell.

[0016] In a preferred scheme, the bottom of the left side of the protective shell is movably connected with the positioning frame, and the bottom of the positioning frame is movably connected with the top of the protective shell.

[0017] In a preferred scheme, the left and right sides of the protective seat and the protective shell are movably connected with the sliding groove, the inner side of the sliding seat is movably connected with the outer side of the elastic belt, the sliding groove is movably connected with the spring, one end of the spring is movably connected with the inner wall of the sliding groove, and the other end of the spring is movably connected with the sliding seat.

[0018] In a preferred scheme, the inner side of the sliding seat is movably connected with the blocking groove, and the outer side of the blocking strip is movably connected with the inner wall of the sliding groove.

[0019] The discharging mechanism for the preparation of the biochar has the beneficial effects of:

[0020] 1. By setting the discharge protection mechanism, the charcoal particles inside the discharge head and the broken head can be surrounded and received, so that the staff can operate the charcoal particles discharged from the discharge head, avoiding the charcoal particles from falling freely and being difficult to guide during the operation of the discharge head, thereby improving the discharge guiding protection effect of the discharge head.

[0021] 2. By setting the protection guiding mechanism, the charcoal particles inside the protection seat and the protection shell can be guided, so that the protection seat can discharge the charcoal particles inside, avoiding the accumulation of charcoal particles inside the protection seat, thereby improving the protection guiding flow of the protection seat.

[0022] 3. By setting the lifting groove and the lifting seat, the lifting connection between the guiding seat and the protection seat can be realized, so that the user can adjust the guiding height of the guiding seat according to the actual use requirement, avoiding the difficulty in adjusting the guiding seat during use, thereby improving the use flexibility and adaptability of the guiding seat. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0024] Figure 1 is the overall perspective view provided by the embodiments of the present application;

[0025] Figure 2 is the left side perspective structure schematic diagram of the protection seat provided by the embodiments of the present application;

[0026] Figure 3 is the protection seat perspective cross-sectional structure schematic diagram provided by the embodiments of the present application;

[0027] Figure 4 is the protection shell perspective cross-sectional structure schematic diagram provided by the embodiments of the present application;

[0028] In the figure: 1, forming machine; 2, discharge head; 3, broken head; 4, protection seat; 5, protection shell; 6, rubber sleeve; 7, elastic band; 8, guiding port; 9, guiding seat; 10, baffle plate; 11, lifting groove; 12, lifting seat; 13, butt joint groove; 14, butt joint column; 15, positioning groove; 16, positioning frame; 17, translation column; 18, translation sleeve; 19, sliding groove; 20, sliding seat; 21, spring; 22, blocking groove; 23, blocking strip. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be clearly and completely described below in combination with the drawings in the utility model embodiment. Obviously, the described embodiment is part of the utility model, rather than all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0030] With reference to Figures 1-4 The utility model provides a kind of technical scheme: a discharge mechanism for biochar preparation, including forming machine 1 and discharge protection mechanism, forming machine 1 front side is equipped with discharge head 2, the front side of forming machine 1 top is equipped with the broken material head 3, can be surrounded to the biochar particles in the inside of discharge head 1 and broken material head 3 with material receiving work, so that staff carries out the material receiving operation to the biochar particles discharged by discharge head 1, avoid the biochar particles to fall freely and be difficult to guide when discharge head 1 and broken material head 3 work, thus improve the discharge guiding protection effect of discharge head 1.

[0031] With reference to Figures 1-4 In a preferred embodiment, the discharge protection mechanism includes a protective seat 4, the protective seat 4 is installed on the front side of the discharge head 2, the top of the protective seat 4 is movably connected with a protective shell 5, rubber sleeves 6 are fixedly connected on both sides of the protective seat 4 and the protective shell 5 respectively, an elastic band 7 is installed on the inner side of the rubber sleeve 6, a protective guide mechanism is arranged at the bottom of the left side of the protective seat 4, the protective seat 4 is moved to the bottom of the discharge head 2 and the broken material head 3 by hand, and the protective shell 5 is covered on the top of the protective seat 4 by hand, at this time, the inner side of the rubber sleeve 6 is in contact with the surface of the discharge head 2 and the broken material head 3, the contact closing work between the protective shell 5 and the protective seat 4 is carried out, at the same time, the elastic band 7 exerts inward force on the rubber sleeve 6, so that the rubber sleeve 6 is fully in contact with the surface of the discharge head 2 and the broken material head 3, and the protective seat 4 cooperates with the protective shell 5 to carry out the surrounding material receiving and guiding work for the biochar discharged by the discharge head 2, the protective guide mechanism includes a guide port 8, a guide seat 9 and a baffle plate 10, the guide port 8 is opened at the bottom of the left side of the protective seat 4, the guide seat 9 is movably connected inside the guide port 8, and the baffle plate 10 is fixedly connected on the left side of both sides of the guide seat 9, so as to guide the biochar particles in the interior of the protective seat 4 and the protective shell 5, so that the biochar particles in the interior of the protective seat 4 are discharged, and the biochar particles are prevented from accumulating in the interior of the protective seat 4, thus improving the protection and smoothness of the protective guide mechanism.

[0032] With reference to Figures 2-4In an preferred embodiment, the left side of the protective seat 4 is provided with a positioning groove 15 on the top, the inside of the positioning groove 15 is movably connected with a positioning frame 16, the positioning frame 16 is movably connected with the protective shell 5, the positioning groove 15 can be used for the positioning work between the protective seat 4 and the protective shell 5, so as to improve the convenience of the closed positioning between the protective seat 4 and the protective shell 5, the bottom of the left side of the protective shell 5 is fixedly connected with a translation column 17, the outer side of the translation column 17 is magnetically connected with a translation sleeve 18, the bottom of the translation sleeve 18 is fixedly connected with the top of the positioning frame 16, the translation column 17 can be used for the translation connection work between the positioning frame 16 and the protective shell 5, so as to improve the connection flexibility of the positioning frame 16 and the protective shell 5.

[0033] Referring to Figures 2-4 In an preferred embodiment, the left side of the protective seat 4 is provided with a positioning groove 15 on the top, the inside of the positioning groove 15 is movably connected with a positioning frame 16, the positioning frame 16 is movably connected with the protective shell 5, the positioning groove 15 can be used for the positioning work between the protective seat 4 and the protective shell 5, so as to improve the convenience of the closed positioning between the protective seat 4 and the protective shell 5, the bottom of the left side of the protective shell 5 is fixedly connected with a translation column 17, the outer side of the translation column 17 is magnetically connected with a translation sleeve 18, the bottom of the translation sleeve 18 is fixedly connected with the top of the positioning frame 16, the translation column 17 can be used for the translation connection work between the positioning frame 16 and the protective shell 5, so as to improve the connection flexibility of the positioning frame 16 and the protective shell 5.

[0034] Referring to Figures 2-4 In an preferred embodiment, the left side of the protective seat 4 is provided with a positioning groove 15 on the top, the inside of the positioning groove 15 is movably connected with a positioning frame 16, the positioning frame 16 is movably connected with the protective shell 5, the positioning groove 15 can be used for the positioning work between the protective seat 4 and the protective shell 5, so as to improve the convenience of the closed positioning between the protective seat 4 and the protective shell 5, the bottom of the left side of the protective shell 5 is fixedly connected with a translation column 17, the outer side of the translation column 17 is magnetically connected with a translation sleeve 18, the bottom of the translation sleeve 18 is fixedly connected with the top of the positioning frame 16, the translation column 17 can be used for the translation connection work between the positioning frame 16 and the protective shell 5, so as to improve the connection flexibility of the positioning frame 16 and the protective shell 5.

[0035] Specifically, the working process or working principle of the discharging mechanism for biochar preparation is as follows: in use, when the protective seat 4 and the protective shell 5 are first installed, the protective seat 4 is moved to the bottom of the discharging head 2 and the cutting head 3, the protective shell 5 is held to align the abutting groove 13 with the abutting column 14, and then the protective shell 5 is moved downward to cover the top of the protective seat 4, at this time, the abutting column 14 enters the abutting groove 13 to abut and connect the protective shell 5 and the protective seat 4 to prevent deviation, at the same time, the inner side of the rubber sleeve 6 contacts the surface of the discharging head 2 and the cutting head 3 to close the protective shell 5 and the protective seat 4, at the same time, the elastic belt 7 applies an inward force to the rubber sleeve 6 to make the rubber sleeve 6 fully contact the surface of the discharging head 2 and the cutting head 3, so that the protective seat 4 cooperates with the protective shell 5 to surround the biochar discharged from the discharging head 2, in this process, the sliding seat 20 moves in the sliding groove 19 to slide connect the deformed elastic belt 7 and the rubber sleeve 6 with the protective seat 4 and the protective shell 5, at the same time, the spring 21 applies an inward force to the elastic belt 7 through the sliding seat 20 to ensure the force exertion effect of the elastic belt 7 and the rubber sleeve 6, then the positioning frame 16 is moved right into the positioning groove 15 by holding the translation sleeve 18 to abut and position the protective shell 5 and the protective seat 4, at this time, the translation sleeve 18 moves on the surface of the translation column 17 to translation connect the positioning frame 16 and the protective shell 5, and magnetically position the translation positioned positioning frame 16 and the protective shell 5, then the guide seat 9 is lifted and moved by hand according to the requirement of the biochar discharging guide to adjust the guide height of the guide seat 9, at this time, the lifting seat 12 moves in the lifting groove 11 to lift connect the guide seat 9 and the protective shell 5, at the same time, the lifting seat 12 magnetically positions the guide seat 9 adjusted by the right embedded magnetic sheet and the embedded magnetic strip on the inner wall of the lifting groove 11 to stably guide the biochar particles in the discharging head 2 and the cutting head 3 to discharge by the protective shell 5 and the protective seat 4.

[0036] It should be noted that the forming machine 1, the discharging head 2 and the cutting head 3 are devices or equipment existing in the prior art or devices or equipment that can be realized in the prior art, and their power supply, specific components and principles are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A discharge mechanism for the preparation of biochar, comprising a molding machine (1), the front side of which is provided with a discharge head (2), and the front side of the top of which is provided with a cutting head (3), characterized in that ; The discharge protection mechanism comprises: A protection seat (4) is installed on the front side of the discharge head (2), and the top of the protection seat (4) is movably connected with a protection shell (5); A rubber sleeve (6) is fixedly connected on both sides of the protection seat (4) and the protection shell (5), and the inner side of the rubber sleeve (6) is provided with an elastic band (7); The protection guide mechanism is arranged at the bottom of the left side of the protection seat (4).

2. A discharge mechanism for the production of biochar according to claim 1, characterised in that, The protection guide mechanism comprises a guide port (8), a guide seat (9) and a blocking plate (10), the guide port (8) is arranged at the bottom of the left side of the protection seat (4), the guide seat (9) is movably connected in the guide port (8), and the blocking plate (10) is fixedly connected on the left side of both sides of the guide seat (9).

3. A discharge mechanism for the production of biochar according to claim 2, wherein, Lifting grooves (11) are arranged on both sides of the right inner wall of the protection seat (4), lifting seats (12) are magnetically connected in the lifting grooves (11), and the left side of the lifting seat (12) is fixedly connected with the right side of the guide seat (9).

4. A discharge mechanism for the production of biochar according to claim 1, characterised in that, Docking grooves (13) are arranged on both sides of the bottom of the protection shell (5), docking columns (14) are movably connected in the docking grooves (13), and the bottom of the docking column (14) is fixedly connected with the top of the protection seat (4).

5. A discharge mechanism for the production of biochar according to claim 1, characterized in that, A positioning groove (15) is arranged on the top of the left side of the protection seat (4), a positioning frame (16) is movably connected in the positioning groove (15), and the positioning frame (16) is movably connected with the protection shell (5).

6. A discharge mechanism for the production of biochar according to claim 5, wherein, A translation column (17) is fixedly connected on the bottom of the left side of the protection shell (5), a translation sleeve (18) is magnetically connected on the outer side of the translation column (17), and the bottom of the translation sleeve (18) is fixedly connected with the top of the positioning frame (16).

7. A discharge mechanism for the production of biochar according to claim 1, characterized in that, Sliding grooves (19) are arranged on both sides of the left side and the right side of the protection seat (4) and the protection shell (5), sliding seats (20) are movably connected in the sliding grooves (19), the inner side of the sliding seat (20) is fixedly connected with the outer side of the elastic band (7), springs (21) are arranged in the sliding grooves (19), one end of the spring (21) is connected with the inner wall of the sliding groove (19), and the other end of the spring (21) is connected with the sliding seat (20).

8. A discharge mechanism for the production of biochar according to claim 7, characterised in that, A blocking groove (22) is arranged on the inner side of the sliding seat (20), and a blocking strip (23) is movably connected in the blocking groove (22).