Suction type specific gravity grading stoner for wheat processing
By introducing vibration force and negative pressure airflow classification and screening into the wheat destoner, the problems of uneven material distribution and poor screening effect were solved, the uniform distribution of wheat and efficient separation of stones were achieved, and the maintenance process was simplified.
Patent Information
- Application Number
- CN202422866494.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The material distribution in the existing wheat destoner is uneven, resulting in poor screening effect, and the negative pressure suspension effect is not good, which affects the destoner efficiency.
Vibration force is used to evenly distribute wheat on the surface of the grading and screening mechanism. Through the combination of a negative pressure air pump and a suction plate, the difference in specific gravity and suspension speed between grain and stone is used for grading and screening. Combined with the S-shaped grading and screening mechanism and the inspection door design, it is convenient for maintenance and clearing of blockages.
The vibration force suspends and screens the material, which improves the screening effect of the wheat destoner, ensures the uniform distribution of wheat and efficient separation of stones, and simplifies the maintenance process.
Smart Images

Figure CN223454625U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of wheat processing, more specifically, a kind of suction type specific gravity grading stone removing machine for wheat processing. BACKGROUND
[0002] Wheat stone removal refers to the removal of stones in wheat to ensure the quality of wheat and the smooth progress of subsequent processing. The wheat stone removing machine is a device specially used for this purpose, which can effectively remove stones similar in size to wheat particles, thereby reducing the sand content of flour and ensuring the quality of flour.
[0003] Patent No. CN221472454U discloses a rice finishing step type suction stone removing machine, which includes a stone removing machine main body. The rice flows on the first screen, and the stones fall through the first screen onto the first stone removal plate and then fall onto the second screen, and the remaining stones fall through the second screen onto the second stone removal plate and then fall out. During this process, the air pump creates negative pressure in the first and second suction plates. By taking advantage of the different physical properties of grain and stone, such as specific gravity and suspension speed, and the effect of air flow passing through the gap between grain particles, the grain and stone are classified, making it easier to remove stones. The first and second cleaning brushes are moved by the first and second electric telescopic rods. The first and second cleaning brushes can clean the first and second screens to prevent the first and second screens from being clogged by rice or stones.
[0004] However, in Patent No. CN221472454U, rice is injected into the inside of the shell through the feed hopper, and then falls onto the first screen. The rice flows on the first screen, and the stones fall through the first screen onto the first stone removal plate, and then fall out through the first discharge plate. Since the material mainly flows through the board material set at an inclined angle, the material cannot be evenly distributed on the surface of the board material, which is not conducive to screening, and the material is aggregated together, which makes the material suspended by negative pressure less effective, and there is room for improvement. Therefore, we propose a suction type specific gravity grading stone removing machine for wheat processing to solve the above problems. Utility model content
[0005] 1. Technical problem to be solved
[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a suction type specific gravity grading stone removing machine for wheat processing, which can evenly distribute the wheat on the surface of the grading screen by means of vibration force, which is conducive to the suspension and screening of the material by negative pressure, and improves the screening effect.
[0007] 2. Technical solution
[0008] To solve the above problems, the utility model adopts the following technical solution.
[0009] The application discloses a suction type specific gravity grading stone removing machine for wheat processing.
[0010] The grading screen mechanism comprises a first guide plate opposite to the bottom opening of the feeding hopper, a first screen mesh installed at the tail end of the first guide plate, a second guide plate arranged below the first screen mesh and connected at the tail end of the first guide plate, a second screen mesh installed at the tail end of the second guide plate, and a third guide plate arranged below the second screen mesh and connected at the tail end of the second guide plate.
[0011] A first air suction plate is installed above the first screen mesh, a second air suction plate is installed above the second screen mesh, a negative pressure air pump is installed on the outer side of the machine box through a support frame, and the air inlet end of the negative pressure air pump is connected with the first air suction plate and the second air suction plate through pipelines.
[0012] A vibration motor is installed on one side of the feeding hopper.
[0013] A guide column is symmetrically fixedly connected to the root of the outer wall of the machine box, a support in a U-shaped structure is installed below the guide column, a guide hole in sliding connection with the guide column is longitudinally formed in the end of the support, and a spring is installed on one side of the guide hole.
[0014] Further, a maintenance window is formed in the side wall of the machine box away from the negative pressure air pump, and a maintenance door is hingedly connected to the inner side of the maintenance window.
[0015] Further, the grading screen mechanism is arranged in an S-shaped structure.
[0016] The first guide plate, the second guide plate and the third guide plate are all arranged at an angle.
[0017] Further, an eccentric vibrator is installed at the power output end of the vibration motor.
[0018] Further, one end of the spring is connected with the machine box, and the other end of the spring is connected with the support.
[0019] Further, the width of the guide hole is matched with the outer diameter of the guide column.
[0020] Further, a handle is fixedly connected to the bottom end of the outer wall of the maintenance door.
[0021] 3. Beneficial effects
[0022] Compared with the prior art, the application has the following advantages:
[0023] (1) the scheme, by opening the vibration motor, the spring elastic force makes the guide column cooperate with the guide hole opened in the end of the support up and down sliding, and then makes the case vibrate, which can make the wheat evenly distributed on the first guide plate and flow, at this time, the large diameter stone is intercepted by the first screen and orderly discharged from the case through the first guide plate, while the wheat is under the action of negative pressure generated by the first air plate, the different physical properties of the specific gravity and suspension speed of the grain and stone are used to promote the classification of the grain and stone by the action of the airflow passing through the gap between the grain particles, which facilitates the stone removal operation, and the wheat falls through the first screen and drops on the second guide plate to continue flowing, when the wheat reaches the second air plate, the wheat is intercepted by the second screen at this time, and is discharged from the case by the second guide plate, and the small stone falls through the second screen and drops on the third guide plate to be finally discharged from the case, the vibration force makes the wheat evenly dispersed on the surface of the classification screening mechanism, which is beneficial to the suspension and screening of the material by negative pressure, and improves the screening effect.
[0024] (2) the scheme, by manually opening the access door, the classification screening mechanism located in the case can be conveniently maintained, and the small stones stuck on the first screen and the second screen can be conveniently removed. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0026] Figure 2 It is a structure schematic view of another view of the utility model;
[0027] Figure 3 It is a side view schematic view of the case of the utility model;
[0028] Figure 4 It is a case A-A part sectional view schematic view of the utility model;
[0029] Figure 5 It is a classification screening mechanism structure schematic view of the utility model.
[0030] Explanation of reference numerals in the drawing:
[0031] 1, the case; 2, the discharge hopper; 3, the classification screening mechanism; 4, the first guide plate; 5, the first screen; 6, the second guide plate; 7, the second screen; 8, the third guide plate; 9, the first air plate; 10, the second air plate; 11, the negative pressure air pump; 12, the vibration motor; 13, the support; 14, the guide hole; 15, the spring; 16, the guide column; 17, the access door. DETAILED DESCRIPTION
[0032] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application, and all the other embodiments obtained by those skilled in the art based on the embodiments of the present application without creative efforts fall within the scope of the present application.
[0033] Embodiment:
[0034] Please refer to Figures 1-5 The application discloses a kind of suction type specific gravity grading stone removing machines for wheat processing, including machine box 1 and the discharge hopper 2 of installation in the top edge portion of machine box 1, the inside fixed connection of machine box 1 has hierarchical screening mechanism 3;
[0035] Hierarchical screening mechanism 3 includes the first guide plate 4 of end and the bottom of discharge hopper 2 mouth opposite interface, first screen 5 of installation in the end of first guide plate 4, the second guide plate 6 of being set in the below of first screen 5 and end and the end of first guide plate 4 is connected, second screen 7 of installation in the end of second guide plate 6, the third guide plate 8 of being set in the below of second screen 7 and end and the end of second guide plate 6 is connected;
[0036] First screen 5 is installed with first air baffle 9 above, second screen 7 is installed with second air baffle 10 above, and the outside of machine box 1 is installed with negative pressure air pump 11 by support frame, and the air inlet end of negative pressure air pump 11 is connected with first air baffle 9 and second air baffle 10 respectively by pipeline;
[0037] The side of discharge hopper 2 is installed with vibration motor 12;
[0038] The outer wall root of machine box 1 is fixedly connected with guide column 16 symmetrically, the bracket 13 of U-shaped structure is installed below guide column 16, the end of bracket 13 is longitudinally provided with guide hole 14 slidably connected with guide column 16, and spring 15 is installed on one side of guide hole 14;
[0039] It should be noted that the wheat processing suction type specific gravity stone removal machine in use, first need to process the wheat using the discharge hopper 2 to send to the inside of the machine box 1 and fall on the top of the classification screening mechanism 3, at the same time, start the vibration motor 12, the spring 15 elastic force makes the guide column 16 cooperate with the guide hole 14 opened in the end of the support 13 up and down sliding, in turn makes the machine box 1 vibration, can make the wheat evenly distributed on the first guide plate 4 and flow, when the wheat reaches the first air plate 9, negative pressure air pump 11 work, at this time, the large size stone is intercepted by the first screen 5 and orderly through the first guide plate 4 discharge machine box 1, while the wheat is under the action of negative pressure generated by the first air plate 9, using the different physical properties of the specific gravity and suspension speed of grain and stone, with the help of the airflow through the gap between the grain particles to promote the classification of grain and stone, convenient to remove stone operation, while the wheat falls through the first screen 5 on the second guide plate 6 and continues to flow, when the wheat reaches the second air plate 10, at this time, the wheat is intercepted by the second screen 7, using the second guide plate 6 discharge machine box 1, using negative pressure separation, make small stone fall through the second screen 7 on the third guide plate 8 and finally discharge machine box 1, through the vibration force makes the wheat evenly dispersed in the surface of the classification screening mechanism 3, is beneficial to the suspension and screening of the material by negative pressure, improves the screening effect.
[0040] As shown in Figure 1 , the side wall of the machine box 1 away from the negative pressure air pump 11 is provided with an inspection window, and the inner side of the inspection window is hinged with an inspection door 17, and the outer wall bottom end of the inspection door 17 is fixedly connected with a handle;
[0041] It should be noted that the inspection door 17 is opened by artificial, which is convenient for the maintenance of the classification screening mechanism 3 in the machine box 1, and convenient for removing the small stones stuck on the first screen 5 and the second screen 7.
[0042] As shown in Figure 4 , Figure 5 , the classification screening mechanism 3 is provided in S shape structure;
[0043] The first guide plate 4, the second guide plate 6 and the third guide plate 8 are all provided in angle;
[0044] It should be noted that the included angle between the first guide plate 4, the second guide plate 6 and the third guide plate 8 and the horizontal plane of the machine box 1 is 5°.
[0045] As shown in Figure 1 , Figure 2 , the power output end of the vibration motor 12 is provided with an eccentric vibrator, one end of the spring 15 is connected with the machine box 1, and the other end of the spring 15 is connected with the support 13;
[0046] Need to explain, through the eccentric vibrator operation driven by vibration motor 12, under the spring 15 elastic force, not only conducive to the flow of wheat, but also can make the wheat in the flow of uniform laid in the surface of grading screening mechanism 3.
[0047] As Figure 1 The width of guide hole 14 is matched with the outer diameter of guide column 16.
[0048] Need to explain, ensure that the machine case 1 can vibrate up and down.
[0049] In use: first, the need to process the wheat using the hopper 2 to send to the inside of the machine case 1 and fall in the top of grading screening mechanism 3, at the same time, start vibration motor 12, using the spring 15 elastic force makes guide column 16 cooperate with the guide hole 14 at the end of bracket 13 up and down sliding, in turn, make the machine case 1 vibrate, can make the wheat evenly distributed on the first guide plate 4 and flow, when the wheat reaches the first air plate 9, negative pressure air pump 11 work, at this time, the large size stone is intercepted by the first screen 5 and orderly through the first guide plate 4 discharge machine case 1, while the wheat is under the action of negative pressure generated by the first air plate 9, using the different physical properties of the specific gravity and suspension speed of grain and stone, with the help of the air flow through the gap between the grain particles, promote the classification of grain and stone, facilitate the stone removal operation, while the wheat falls through the first screen 5 on the second guide plate 6 and continues to flow, when the wheat reaches the second air plate 10, at this time, the wheat is intercepted by the second screen 7, using the second guide plate 6 discharge machine case 1, using negative pressure separation, make small stone fall through the second screen 7 on the third guide plate 8 and finally discharge machine case 1.
[0050] The above, only for the preferred specific embodiments of the present application; but the scope of protection of the present application is not limited to this. Any skilled in the art of the technical personnel in the technical range disclosed by the present application, according to the technical scheme of the present application and its improvement concept are equivalent to replace or change, should be covered in the scope of protection of the present application.
Claims
1. A suction type specific gravity separation stone removing machine for wheat processing, comprising a machine box (1) and a lower hopper (2) installed at the top edge portion of said machine box (1), characterized in that: The inner side of the cabinet (1) is fixedly connected with a hierarchical screening mechanism (3); The hierarchical screening mechanism (3) comprises a first guide plate (4) opposite to the bottom opening of the feeding hopper (2), a first screen (5) installed at the end of the first guide plate (4), a second guide plate (6) arranged below the first screen (5) and connected at the end of the first guide plate (4), a second screen (7) installed at the end of the second guide plate (6), and a third guide plate (8) arranged below the second screen (7) and connected at the end of the second guide plate (6); A first air suction plate (9) is installed above the first screen (5), a second air suction plate (10) is installed above the second screen (7), a negative pressure air pump (11) is installed on the outer side of the cabinet (1) through a support frame, and the air inlet end of the negative pressure air pump (11) is connected with the first air suction plate (9) and the second air suction plate (10) through a pipeline; A vibration motor (12) is installed on one side of the feeding hopper (2); A guide column (16) is symmetrically fixedly connected to the root of the outer wall of the cabinet (1), a support (13) in U-shaped structure is installed below the guide column (16), a guide hole (14) is longitudinally formed at the end of the support (13) and slidably connected with the guide column (16), and a spring (15) is installed on one side of the guide hole (14).
2. A suction specific gravity stone removal machine for processing wheat as claimed in claim 1, characterized in that: A maintenance window is formed in the side wall of the cabinet (1) away from the negative pressure air pump (11), and a maintenance door (17) is hingedly connected to the inner side of the maintenance window.
3. A suction type specific gravity based stone removal machine for processing of wheat as claimed in claim 1 wherein: The hierarchical screening mechanism (3) is arranged in S-shaped structure. The first guide plate (4), the second guide plate (6) and the third guide plate (8) are all arranged at an angle.
4. A suction specific gravity stone removal machine for processing wheat as claimed in claim 1, characterized in that: An eccentric vibrator is installed at the power output end of the vibration motor (12).
5. A suction specific gravity stone removal machine for processing wheat as claimed in claim 1, characterized in that: One end of the spring (15) is connected with the cabinet (1), and the other end of the spring (15) is connected with the support (13).
6. A suction specific gravity stone removal machine for processing wheat as claimed in claim 1, characterized in that: The width of the guide hole (14) is matched with the outer diameter of the guide column (16).
7. A suction specific gravity stone removal machine for processing wheat as claimed in claim 2, characterized in that: A handle is fixedly connected to the bottom end of the outer wall of the maintenance door (17).
Citation Information
Patent Citations
Stepped suction type stoning machine for fine processing of rice
CN221472454U