Cleaning device for high-frequency welding collecting pipe

By designing an automatic clamping and rotating high-frequency welding manifold cleaning device, the problem that existing devices cannot clean the inner and outer walls simultaneously has been solved, achieving automated and efficient cleaning.

CN223454754UActive Publication Date: 2025-10-21SHANDONG SUNSHINE CHANGYING ALUMINUM CO LTD
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Patent Information

Application Number
CN202422799684.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-21
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing high-frequency welded manifold cleaning devices cannot clean both the inner and outer walls of the pipe simultaneously, and the cleaning process requires manual operation, which affects efficiency.

Method used

A high-frequency welded manifold cleaning device was designed, comprising an outer cleaning brush, an inner cleaning brush, an outer cleaning ring pipe, and an inner cleaning disc. The manifold is automatically clamped and rotated by a support frame and a motor drive, and the inner and outer walls are cleaned simultaneously by atomizing nozzles.

Benefits of technology

It enables automatic and synchronous cleaning of the inner and outer walls of the manifold, improving cleaning efficiency, reducing manual operation, and enhancing cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to collecting pipe cleaning, and discloses a high-frequency welding collecting pipe cleaning device which comprises a cleaning box, a cleaning assembly is arranged on the top face of the cleaning box and comprises an outer cleaning brush arranged on the top face of the cleaning box and close to the front side, and a supporting rod is fixed to the top face of the cleaning box and close to the rear side. An inner cleaning brush is arranged on the outer wall of the supporting rod, an outer cleaning ring pipe is fixed to the position, located on the rear side of the outer cleaning brush, in the cleaning box, and an inner cleaning disc is fixed to the front end of the supporting rod. The front half section and the rear half section of the collecting pipe are clamped through the two supporting frames respectively, the collecting pipe is driven to rotate, meanwhile, the collecting pipe is slowly moved to the outer cleaning brush, the inner cleaning brush, the outer cleaning ring pipe and the inner cleaning disc to be cleaned in a scraping and brushing mode, the collecting pipe is automatically clamped in the cleaning process, the cleaning process is automatically conducted, manual operation is not needed, and the cleaning efficiency is improved. And meanwhile, the inner wall and the outer wall of the collecting pipe are synchronously cleaned, the cleaning efficiency is high, and the cleaning effect is good.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a collecting pipe cleaning, especially a high -frequency welding collecting pipe cleaning device. BACKGROUND

[0002] In the high -frequency welding process, the collecting pipe will produce residual slag and oxide in the welding process, these slag and oxide if not timely cleaning, not only influence the service life of collecting pipe, still can cause the unfavorable influence to its welding quality and subsequent processing process, therefore need a kind of high -frequency welding collecting pipe cleaning device to clean processing.

[0003] The existing aluminum pipe cleaning device (announcement number: CN213194899U) at least has the following disadvantages: the device cannot clean the inner wall and outer wall of the pipe simultaneously when cleaning the pipe, so that the pipe cleaning is not comprehensive enough, and the cleaning process needs the worker to manually install the pipe on the cleaning mechanism for cleaning, the cleaning mechanism cannot automatically take the pipe, which affects the cleaning efficiency of the pipe, therefore the utility model is proposed. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art and provides a high -frequency welding collecting pipe cleaning device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A high -frequency welding collecting pipe cleaning device, including the cleaning box, the top surface of cleaning box is provided with cleaning assembly, and the cleaning assembly includes the outer cleaning brush provided at the top surface of cleaning box near the front side, the support rod is fixed at the top surface of cleaning box near the rear side, the inner cleaning brush is arranged on the outer wall of support rod, the outer cleaning ring pipe is fixed in the inside of cleaning box and located at the rear side of outer cleaning brush, the inner cleaning disc is fixed at the front end of support rod, and a plurality of atomizing nozzles are fixed in the inside and outer wall of outer cleaning ring pipe and inner cleaning disc and are communicated.

[0007] As a further scheme of the utility model, the left side and the rear side of the cleaning box are fixed with water pumps, the output pipes of the two water pumps are respectively communicated with the outer wall of the outer cleaning ring pipe and the rear side of the inner cleaning disc and are fixed, the water suction pipes of the two water pumps are respectively communicated with the left side and the rear side of the cleaning box and are fixed, and the filter screen is fixed in the inside of the cleaning box and is close to the top surface.

[0008] As a further scheme of the utility model, two lead screws are rotationally connected to the top surface of the cleaning box near the left side, third motors are fixed to the front and back sides of the cleaning box, the output shafts of the two third motors are fixed to the two ends of the two lead screws away from each other, the outer walls of the two lead screws are threadedly connected with support frames, the two support frames are respectively located at the front side and the back side of the outer cleaning brush, three support cylinders are fixed in the support frames, drive gear plates are slidably arranged in the support cylinders, four arc grooves are formed in the front side of the drive gear plate, the arc grooves extend from the edge of the drive gear plate to the center of the drive gear plate in a counterclockwise direction, four straight grooves are formed in the back side of the support frame, clamping frames are slidably connected in the straight grooves, the clamping frames are also slidably arranged in the arc grooves, clamping rollers are rotationally connected to the inside of the clamping frames, and a linkage rod is fixed between the three clamping rollers near the bottom surface of the support frame.

[0009] As a further scheme of the utility model, drive rods are arranged above the support frames, the drive rods are rotationally connected to the top surfaces of the three support cylinders, three gears are fixed to the outer walls of the drive rods, the gears are engaged with the drive gear plates, a first motor is fixed to the front side of the support cylinder located at the most front side of the support frame, the output shaft of the first motor is fixed to the front end of the drive rod, a second motor is fixed to the back side of the clamping frame near the last side and the bottom surface of the clamping frame, the output shaft of the second motor is fixed with a gear, gears are fixed to the back ends of the clamping rollers, and the gears of the second motor are engaged with the gears of the clamping rollers through a toothed belt.

[0010] As a further scheme of the utility model, a first fixing ring is fixed to the top surface near the front side of the cleaning box, the outer cleaning brush is detachably mounted to the back side of the first fixing ring through bolts, and a second fixing ring is fixed to the outer wall of the support rod near the front end, and the inner cleaning brush is detachably mounted to the front side of the second fixing ring through bolts.

[0011] As a further scheme of the utility model, a bottom plate is arranged below the cleaning box, a hydraulic rod is fixed to the top surface center of the bottom plate, and one end of the telescopic rod of the hydraulic rod is fixed to the bottom surface of the cleaning box.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The collecting pipe is conveyed to the front side of the cleaning box after being processed, then the front half of the collecting pipe is clamped by the support frame near the front side of the cleaning box, the collecting pipe is driven to rotate, the rear half of the collecting pipe is slowly moved to the outer cleaning brush, the inner cleaning brush, the outer cleaning ring pipe and the inner cleaning disc, and is scraped and cleaned, then the rear half of the collecting pipe is clamped by the support frame near the back side of the cleaning box, the front half of the collecting pipe is moved to the cleaning assembly for cleaning, the collecting pipe is automatically clamped during cleaning, the cleaning process is automatically performed without manual operation, the inner and outer walls of the collecting pipe are simultaneously cleaned, the cleaning efficiency is high, and the cleaning effect is good. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 A high-frequency welding current collecting pipe cleaning device is provided in the utility model, and the cleaning device comprises a cleaning box, a support frame and a support rod.

[0015] Figure 2 A high-frequency welding current collecting pipe cleaning device is provided in the utility model, and the cleaning device comprises a cleaning box, a support frame and a support rod.

[0016] Figure 3 A high-frequency welding current collecting pipe cleaning device is provided in the utility model, and the cleaning device comprises a cleaning box, a support frame and a support rod.

[0017] Figure 4 A high-frequency welding current collecting pipe cleaning device is provided in the utility model, and the cleaning device comprises a cleaning box, a support frame and a support rod. Figure 2 A high-frequency welding current collecting pipe cleaning device is provided in the utility model, and the cleaning device comprises a cleaning box, a support frame and a support rod.

[0018] In the figure: 1, cleaning box; 2, outer cleaning brush; 201, support rod; 202, inner cleaning brush; 203, outer cleaning ring pipe; 204, inner cleaning disc; 205, water pump; 207, filter screen; 3, screw rod; 301, support frame; 302, support cylinder; 303, driving gear disc; 304, arc groove; 305, clamping frame; 306, clamping roller; 307, linkage rod; 308, driving rod; 309, straight groove; 4, first fixed ring; 401, second fixed ring; 5, bottom plate; 501, hydraulic rod. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, purposes and effects achieved by the utility model easy to understand, the utility model is further described below in combination with specific implementation manners.

[0020] In the description of the utility model, it should be pointed out that the directions or position relationships indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "another end" are the directions or position relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as limiting the utility model in that the indicated devices or elements must have a specific direction, be constructed and operated in a specific direction, therefore, cannot be understood as limiting the utility model. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0021] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, term "installation", "set with", "connection" and the like, should do broad sense understanding, for example "connection", can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can pass through intermediate medium indirectly connected, can be two elements inside the intercommunication.For ordinary skilled person in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.

[0022] As Figures 1-4 The utility model discloses a high -frequency welding current -collecting pipe cleaning device, including cleaning box 1, the top of cleaning box 1 is provided with cleaning assembly, and the cleaning assembly includes the outside cleaning brush 2 for being arranged at the top of cleaning box 1 near the front side, the top of cleaning box 1 is fixed with the support rod 201 near the rear side, the outer wall of support rod 201 is provided with inside cleaning brush 202, the inside of cleaning box 1 and located the rear side of outside cleaning brush 2 are fixed with the outside cleaning ring pipe 203, the front end of support rod 201 is fixed with the inside cleaning dish 204, and the inside and the outer wall of outside cleaning ring pipe 203 and inside cleaning dish 204 are all communicated with and fixed with a plurality of atomizing nozzles.

[0023] As Figures 2-4 In the embodiment, the left side and the rear side of the cleaning box 1 are fixed with water pumps 205, the output pipes of the two water pumps 205 are respectively communicated with and fixed with the outer wall of the outside cleaning ring pipe 203 and the rear side of the inside cleaning dish 204, the water suction pipes of the two water pumps 205 are respectively communicated with and fixed with the left side and the rear side of the cleaning box 1, the inside of the cleaning box 1 is fixed with a filter screen 207 near the top, water can be pumped out from the cleaning box 1 to the outside cleaning ring pipe 203 and the inside cleaning dish 204 by starting the water pump 205, and the atomizing nozzles of the outside cleaning ring pipe 203 and the inside cleaning dish 204 spray towards the inner wall and the outer wall of the current-collecting pipe for cleaning, and the inner wall and the outer wall of the current-collecting pipe are respectively scraped and brushed by the outside cleaning brush 2 and the inside cleaning brush 202.

[0024] As Figures 2-4As shown, in the embodiment, the top surface of the cleaning box 1 is rotatably connected with two lead screws 3 near the left side, the front and rear sides of the cleaning box 1 are fixed with third motors, the output shafts of the two third motors are fixed with the two ends of the two lead screws 3 away from each other, the outer walls of the two lead screws 3 are threadedly connected with support frames 301, the two support frames 301 are located at the front side and the rear side of the outer cleaning brush 2 respectively, the inside of the support frame 301 is fixed with three support cylinders 302, the inside of the support cylinder 302 is slidably provided with a drive gear disc 303, the front side of the drive gear disc 303 is provided with four arc grooves 304, the starting end of the arc groove 304 extends from the edge of the drive gear disc 303 counterclockwise to the center of the drive gear disc 303, the rear side of the support frame 301 is provided with four straight grooves 309, the inside of the straight groove 309 is slidably connected with a clamping frame 305, the clamping frame 305 is also slidably provided in the inside of the arc groove 304, the inside of the clamping frame 305 is rotatably connected with clamping rollers 306, the three clamping rollers 306 near the bottom surface of the support frame 301 are fixed with a linkage rod 307, when the manifold is processed, it is conveyed to the front side of the cleaning box 1 by the processing assembly line, at this time, the third motor on the front side of the cleaning box 1 is started to drive the lead screw 3 to rotate, under the threaded connection of the support frame 301 and the lead screw 3, the support frame 301 moves to the middle of the manifold, the clamping roller 306 drives the manifold to clamp and fix, then the rear section of the manifold can be moved to the outer cleaning brush 2, the inner cleaning brush 202, the outer cleaning ring tube 203 and the inner cleaning disc 204 for cleaning, when the rear section of the manifold is cleaned, the support frame 301 near the rear side of the cleaning box 1 clamps the rear section of the manifold at this time, the support frame 301 near the front side of the cleaning box 1 releases the manifold, then the support frame 301 near the rear side of the cleaning box 1 drives the manifold, and cleans the front end of the manifold, after cleaning, the support frame 301 near the front side of the cleaning box 1 drives the manifold to the discharge position for discharging.

[0025] As Figures 2-4As shown, in this embodiment, the upper part of the support frame 301 is provided with a driving rod 308, which is rotatably connected to the top surface of the three support cylinders 302 respectively. The outer wall of the driving rod 308 is fixed with three gears, which are engaged with the driving gear plate 303. The front side of the support cylinder 302 located at the most front side of the support frame 301 is fixed with a first motor, and the output shaft of the first motor is fixed to the front end of the driving rod 308. The rear side of the clamping frame 305 close to the bottom surface of the last side is fixed with a second motor, and the output shaft of the second motor is fixed with a gear. The rear end of the clamping roller 306 is fixed with a gear, and the gears of the second motor are engaged with the gears of the clamping roller 306 through a toothed belt. By starting the first motor to drive the driving rod 308 to rotate, the driving gear plate 303 is driven to rotate counterclockwise under the engagement of the gears of the driving rod 308 and the driving gear plate 303. At this time, since the clamping frame 305 is slidably arranged inside the arc-shaped groove 304 and the straight groove 309 respectively, and the arc-shaped groove 304 extends counterclockwise from the edge of the driving gear plate 303 to the center of the driving gear plate 303, when the driving gear plate 303 rotates counterclockwise, the arc-shaped groove 304 abuts against the driving clamping frame 305 to move along the straight groove 309 to the center of the driving gear plate 303, so as to drive the clamping roller 306 to clamp and fix the current collecting pipe. Then, the second motor is started, and the gears of the second motor are engaged with the gears of the clamping roller 306 through a toothed belt, so as to drive the clamping roller 306 to rotate and drive the current collecting pipe to rotate. At this time, the rear segment of the clamping current collecting pipe slowly moves to the outer cleaning brush 2, the inner cleaning brush 202, the outer cleaning ring pipe 203 and the inner cleaning disc 204, and is scraped and brushed along with the rotation of the current collecting pipe.

[0026] As shown in the drawings, Figures 2-4 In this embodiment, the top surface of the cleaning box 1 is fixed with a first fixed ring 4 close to the front side, and the outer cleaning brush 2 is detachably mounted on the rear side of the first fixed ring 4 through bolts. The outer wall of the support rod 201 is fixed with a second fixed ring 401 close to the front end, and the inner cleaning brush 202 is detachably mounted on the front side of the second fixed ring 401 through bolts. By detachably mounting the outer cleaning brush 2 on the rear side of the first fixed ring 4 through bolts and detachably mounting the inner cleaning brush 202 on the front side of the second fixed ring 401 through bolts, different outer and inner diameters of the outer cleaning brush 2 and the inner cleaning brush 202 can be easily replaced, so as to adapt to current collecting pipes of different diameters.

[0027] As shown in the drawings, Figures 2-4 In this embodiment, the bottom of the cleaning box 1 is provided with a bottom plate 5, and the top surface of the bottom plate 5 is fixed with a hydraulic rod 501 at the center. One end of the telescopic rod of the hydraulic rod 501 is fixed to the bottom surface of the cleaning box 1. By starting the hydraulic rod 501, the cleaning box 1 and the current collecting pipe are lowered to the discharging mechanism of the current collecting pipe for discharging treatment.

[0028] From the above description, it can be seen that the above-mentioned embodiments of the utility model realize the following technical effects: in use, after the manifold is processed, it is conveyed to the front side of the cleaning box 1 by the processing assembly line, at this time, the third motor at the front side of the cleaning box 1 is started to drive the screw rod 3 to rotate, under the threaded connection of the support frame 301 and the screw rod 3, the support frame 301 is moved to the middle part of the manifold, at this time, the first motor is started to drive the driving rod 308 to rotate, under the meshing action of the gear of the driving rod 308 and the driving gear plate 303, the driving gear plate 303 is driven to rotate counterclockwise, at this time, since the clamping frame 305 is slidably arranged in the arc-shaped groove 304 and the straight groove 309 respectively, and the arc-shaped groove 304 extends counterclockwise from the edge of the driving gear plate 303 to the center of the driving gear plate 303, when the driving gear plate 303 rotates counterclockwise, the arc-shaped groove 304 abuts against the driving clamping frame 305 to move along the straight groove 309 to the center of the driving gear plate 303, so that the driving clamping roller 306 clamps and fixes the manifold, at this time, the second motor is started, the gear of the second motor and the gear of the clamping roller 306 are meshed and transmitted through the toothed belt, so that the clamping roller 306 rotates and drives the manifold to rotate, at this time, the rear section of the driving clamped manifold slowly moves to the outer cleaning brush 2, the inner cleaning brush 202, the outer cleaning ring pipe 203 and the inner cleaning disc 204, in this process, the support rod 201 is sleeved in the inside of the manifold, and the bristles of the outer cleaning brush 2 and the inner cleaning brush 202 abut against the outer wall and the inner wall of the manifold respectively and are scraped and brushed along with the rotation of the manifold, in this process, the water pump 205 is started to extract the water in the inside of the cleaning box 1 and sprays the water to the outer wall and the inner wall of the manifold through the atomizing nozzles of the outer cleaning ring pipe 203 and the inner cleaning disc 204, and the waste water for cleaning the manifold is filtered through the filter screen 207 and then recycled to the inside of the cleaning box 1, when the rear section of the manifold is cleaned, the support frame 301 close to the rear side of the cleaning box 1 clamps the rear section of the manifold, at this time, the support frame 301 close to the front side of the cleaning box 1 releases the manifold, then the support frame 301 close to the rear side of the cleaning box 1 drives the manifold, and the front end of the manifold is cleaned, the hydraulic rod 501 is started to drive the cleaning box 1 and the manifold to descend to the discharging position of the manifold, after cleaning is completed, the support frame 301 close to the front side of the cleaning box 1 drives the manifold to the discharging mechanism to discharge, the outer cleaning brush 2 is detachably installed on the rear side of the first fixed ring 4 through bolts, and the inner cleaning brush 202 is detachably installed on the front side of the second fixed ring 401 through bolts, so that the outer cleaning brush 2 and the inner cleaning brush 202 of different inner and outer diameters are conveniently disassembled and replaced, so as to adapt to the manifold of different diameters.

[0029] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application.

Claims

1. A high-frequency welding header cleaning device comprising a cleaning tank (1), characterized in that, The top surface of the cleaning box (1) is provided with a cleaning assembly, which comprises an outer cleaning brush (2) arranged near the front side of the top surface of the cleaning box (1), a support rod (201) fixed to the top surface of the cleaning box (1) near the rear side, an inner cleaning brush (202) arranged on the outer wall of the support rod (201), an outer cleaning ring pipe (203) fixed to the inside of the cleaning box (1) and located at the rear side of the outer cleaning brush (2), an inner cleaning disc (204) fixed to the front end of the support rod (201), and a plurality of atomizing nozzles fixed to the inside and outer wall of the outer cleaning ring pipe (203) and the inner cleaning disc (204).

2. A high frequency tube cleaning apparatus according to claim 1, wherein The left side and the rear side of the cleaning box (1) are fixed with water pumps (205), the output pipes of the two water pumps (205) are respectively communicated with the outer wall of the outer cleaning ring pipe (203) and the rear side of the inner cleaning disc (204), the water suction pipes of the two water pumps (205) are respectively communicated with the left side and the rear side of the cleaning box (1), and a filter screen (207) is fixed to the inside of the cleaning box (1) near the top surface.

3. A high frequency tube cleaning apparatus as claimed in claim 2, characterized in that The top surface of the cleaning box (1) is provided with a cleaning assembly, which comprises an outer cleaning brush (2) arranged near the front side of the top surface of the cleaning box (1), a support rod (201) fixed to the top surface of the cleaning box (1) near the rear side, an inner cleaning brush (202) arranged on the outer wall of the support rod (201), an outer cleaning ring pipe (203) fixed to the inside of the cleaning box (1) and located at the rear side of the outer cleaning brush (2), an inner cleaning disc (204) fixed to the front end of the support rod (201), and a plurality of atomizing nozzles fixed to the inside and outer wall of the outer cleaning ring pipe (203) and the inner cleaning disc (204).

4. A high frequency tube cleaning apparatus as claimed in claim 3, characterized in that The left side and the rear side of the cleaning box (1) are fixed with water pumps (205), the output pipes of the two water pumps (205) are respectively communicated with the outer wall of the outer cleaning ring pipe (203) and the rear side of the inner cleaning disc (204), the water suction pipes of the two water pumps (205) are respectively communicated with the left side and the rear side of the cleaning box (1), and a filter screen (207) is fixed to the inside of the cleaning box (1) near the top surface. The top surface of the cleaning box (1) is provided with a cleaning assembly, which comprises an outer cleaning brush (2) arranged near the front side of the top surface of the cleaning box (1), a support rod (201) fixed to the top surface of the cleaning box (1) near the rear side, an inner cleaning brush (202) arranged on the outer wall of the support rod (201), an outer cleaning ring pipe (203) fixed to the inside of the cleaning box (1) and located at the rear side of the outer cleaning brush (2), an inner cleaning disc (204) fixed to the front end of the support rod (201), and a plurality of atomizing nozzles fixed to the inside and outer wall of the outer cleaning ring pipe (203) and the inner cleaning disc (204).

5. A high frequency tube cleaning apparatus as claimed in claim 4, characterized in that The first fixed ring (4) is fixed on the top surface of the cleaning box (1) near the front side, the outer cleaning brush (2) is detachably installed on the rear side of the first fixed ring (4) through bolts, the outer wall of the supporting rod (201) is fixed with the second fixed ring (401) near the front end, and the inner cleaning brush (202) is detachably installed on the front side of the second fixed ring (401) through bolts.

6. A high frequency tube cleaning apparatus as claimed in claim 5, characterized in that The bottom plate (5) is arranged below the cleaning box (1), the hydraulic rod (501) is fixed on the top surface center of the bottom plate (5), and one end of the telescopic rod of the hydraulic rod (501) is fixed on the bottom surface of the cleaning box (1).

Citation Information

Patent Citations

  • Aluminum pipe cleaning device

    CN213194899U