Container repairing device

Abstract

According to the container repairing device, a hydraulic station and two supporting frames are arranged on the upper portion of a supporting base, the upper portions and the lower portions of the two supporting frames are connected with chain assemblies respectively, and the upper portions and the lower portions of the two supporting frames are connected through horizontal walking beam sliding ways respectively. The two walking wheel assemblies A are arranged in the two horizontal walking beam sliding ways respectively and slide left and right in the horizontal walking beam sliding ways, the vertical walking beam is fixed between the two horizontal walking beam sliding ways, sliding ways are arranged on the two sides of the vertical walking beam, and the walking wheel assemblies B slide up and down in the vertical walking beam sliding ways. The walking wheel assembly B is connected with a hydraulic oil cylinder base, and the upper end of the vertical walking beam is fixedly provided with an electric lifting machine rack. The correcting and repairing device can achieve correcting and repairing work of the end wall plates and the side wall plates of the universal container, is easy to operate and good in repairing quality, and can improve working efficiency and reduce repairing cost while reducing labor intensity of workers.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of mechanical manufacturing, in particular to container repair device. BACKGROUND

[0002] Dry bulk container is the most common and largest number container in the current highway, railway and sea transportation, which has the advantages of simple structure, large load capacity and adaptability to various complex working conditions. Because of frequent use, different loading of goods and complex working conditions, the wear and tear of the container is affected to varying degrees, so the maintenance, care and repair of the container are particularly important.

[0003] The end and side wall of the container are thin plates of rollers, which have relatively weak strength. When the container is filled with goods, it will be subjected to a large extrusion force. Especially when the goods in the container are irregular, the contact with the end and side wall will generate a greater force on the local part during the use process, and the end and side wall will appear "bulge" and local deformation. This brings great difficulty to the repair of the container. There are two common repair methods at present. One is that the repair workers hit the end and side plate with a hammer to achieve local leveling. First, the deformation condition is observed by naked eye, then a large hammer is used to hit the deformation part with a large force, and after the deformation area is close to leveling, a small hammer is used for hammering, and the leveling condition is observed during the construction. The other method is to first add a support rod in the container to support the deformation part, and then use a pry bar to rotate the lead screw on the support rod to lengthen the length of the support rod to apply an external force to the end and side plate. The size of the external force needs to be observed by naked eye to observe the leveling degree of the deformation part. The disadvantages of the above two methods are as follows: (1) the quality of the repaired end and side plate cannot be guaranteed, and the repair effect depends on the on-site experience and skill level of the operator. The surface of the repaired end and side plate is left with dense hammer marks; (2) the repair efficiency is low. For containers in complex working conditions, the deformation amount of the end and side plate is large, and the deformation area is large. The repair time is long by manual repair; (3) the labor intensity is large. The end and side plate is constantly hammered during the repair process, and the noise is large. There is also a certain safety hazard; (4) the repair cost is high, the repair time is long and the efficiency is low, which directly leads to the increase of the container repair cost. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a container repair device, which can realize the shape correction and repair work of the end and side wall plate of a general container, is easy to operate, has good repair quality, can reduce the labor intensity, and can improve the work efficiency and reduce the repair cost.

[0005] The utility model discloses a support seat, hydraulic station, support frame, chain assembly, horizontal shape beam slide, two shape wheel assemblies A, vertical shape beam, slide, shape wheel assembly B, electric hoist frame, electric hoist, hydraulic oil cylinder, shape mould.

[0006] The upper part and the lower part of the two support frames are connected with chain assemblies respectively.

[0007] Preferably, the chain assembly comprises a chain and a hook. One end of the chain is connected to the support frame, and the other end of the chain is connected to the hook.

[0008] Preferably, the shape wheel assembly A comprises a shape wheel A and a shape wheel fixing base A. The shape wheel fixing base A is fixedly connected with the vertical shape beam, and the shape wheel A is arranged at the lower part of the shape wheel fixing base A.

[0009] Preferably, the shape wheel assembly B comprises a shape wheel B and a shape wheel fixing base B. Two groups of shape wheels B are arranged in the shape wheel fixing base B, and the two groups of shape wheels B slide up and down in the slide ways on the two sides of the vertical shape beam respectively.

[0010] Preferably, universal wheels are arranged at the lower part of the support base.

[0011] Compared with the prior art, the utility model has the advantages that the shape correction and repair work of the end and the side wall plate of the general container can be realized, the operation is easy, the repair quality is good, the labor intensity is reduced, the work efficiency is improved, and the repair cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.

[0013] Figure 1 It is the front view of the utility model;

[0014] Figure 2 It is the side view of the utility model;

[0015] Figure 3 is a top view of the present application;

[0016] In the figure: 1 - support seat, 2 - hydraulic station, 3 - support frame, 4 - chain, 5 - lifting hook, 6 - horizontal walking beam slide, 7 - walking wheel fixed seat A, 8 - vertical walking beam, 9 - walking wheel A, 10 - slide, 11 - walking wheel fixed seat B, 12 - walking wheel B, 13 - electric hoist rack, 14 - electric hoist, 15 - hydraulic oil cylinder, 16 - base, 17 - pressing block, 18 - castor universal wheel. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0018] Embodiment 1

[0019] In Figure 1 and Figure 3 In the schematic diagram of the present application shown, a container repairing device comprises a support seat, a hydraulic station, a support frame, a chain assembly, a horizontal walking beam slide, two walking wheel assemblies A, a vertical walking beam, a slide, a walking wheel assembly B, an electric hoist rack, an electric hoist, a hydraulic oil cylinder and a pressing jig.

[0020] The upper part of the support base 1 is provided with a hydraulic station 2 and two support frames 3, the upper part and the lower part of the two support frames are connected with chain assemblies respectively. The chain assembly comprises a chain and a hook. One end of the chain 4 is connected with the support frame, and the other end of the chain is connected with the hook 5. The upper part and the lower part of the two support frames are connected through horizontal profiled beam sliding tracks 6 respectively. Two profiled wheel assemblies A are arranged in the two horizontal profiled beam sliding tracks respectively, and the profiled wheel assemblies A slide left and right in the horizontal profiled beam sliding tracks. The profiled wheel assembly A comprises a profiled wheel A and a profiled wheel fixing base A. The profiled wheel fixing base A 7 is fixedly connected with a vertical profiled beam 8, and the lower part of the profiled wheel fixing base A is provided with the profiled wheel A 9. A vertical profiled beam is fixed between the two horizontal profiled beam sliding tracks, and the vertical profiled beam is provided with sliding tracks 10 on both sides. The profiled wheel assembly B comprises a profiled wheel B and a profiled wheel fixing base B, and the profiled wheel fixing base B 11 is provided with two groups of profiled wheels B 12. The two groups of profiled wheels B slide up and down in the sliding tracks on both sides of the vertical profiled beam respectively. The profiled wheel fixing base B is connected with a hydraulic oil cylinder base. The upper end of the vertical profiled beam is fixed with an electric hoist rack 13, an electric hoist 14 is arranged on the electric hoist rack, and the free end of the steel wire rope of the electric hoist is connected with a hydraulic oil cylinder 15 to control the lifting of the hydraulic oil cylinder. The oil inlet of the hydraulic oil cylinder is connected with the output port of the hydraulic station through an oil pipe. The free end of the hydraulic oil cylinder push rod is provided with a pressing die holder. The pressing die holder comprises a base and a pressing block, the base 16 is connected with the free end of the hydraulic oil cylinder push rod, and the pressing block 17 with a trapezoidal cross section is fixed on the outer side of the base. A universal wheel 18 is arranged on the lower part of the support base.

[0021] In the use process, the container end and side plate are provided with a plurality of grooves with regular sizes. Because the end and side wall of the container are thin plates, the strength is relatively weak, and when the container is filled with goods, it will be subjected to a large extrusion force, especially when the goods in the container are irregular, the contact with the end and side wall will generate a larger force on the local part in the use process, and the end and side wall will appear "bulge" and local deformation. The pressing block on the outer side of the base is matched with the groove on the end and side plate of the container, and the pressing head is in contact with the part to be repaired. When the local part of the end and side plate needs to be leveled and repaired, the profiled wheel slides in the profiled wheel sliding track to drive the running beam to move left and right. The electric hoist can drive the hydraulic oil cylinder to move up and down. After adjusting the position, four hooks are hung on the upper and lower corner piece holes of the container respectively, and the horizontal position is maintained. When the push rod of the hydraulic oil cylinder is pushed out, the pressing die holder applies a force to the end and side plate. According to the action force and the reaction force, the end and side plate also give the container repairing device a force to make the chain be pulled tight, so as to play a fixed role in work, thereby realizing the repair of the end and side plate.

[0022] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A container repairing device, comprising a supporting seat, a hydraulic station, a supporting frame, a chain assembly, a horizontal profiled beam slide, two profiled wheel assemblies A, a vertical profiled beam, a slide, a profiled wheel assembly B, an electric hoist frame, an electric hoist, a hydraulic cylinder, a profiled die, characterized in that: The upper part of the support base is provided with a hydraulic station and two support frames, the upper part and the lower part of the two support frames are connected with chain assemblies respectively, the upper part and the lower part of the two support frames are connected through horizontal profiled beam slides respectively, two profiled wheel assemblies A are arranged in the two horizontal profiled beam slides respectively, the profiled wheel assemblies A slide left and right in the horizontal profiled beam slides, a vertical profiled beam is fixed between the two horizontal profiled beam slides, the vertical profiled beam is provided with slides on both sides, profiled wheel assemblies B slide up and down in the vertical profiled beam slides, the profiled wheel assemblies B are connected with hydraulic cylinder bases, the upper end of the vertical profiled beam is fixed with an electric hoist rack, an electric hoist is arranged on the electric hoist rack, the free end of the steel wire rope of the electric hoist is connected with the hydraulic cylinder to control the lifting of the hydraulic cylinder, the oil inlet of the hydraulic cylinder is connected with the output port of the hydraulic station through an oil pipe, the free end of the hydraulic cylinder push rod is provided with a profiled die holder, the profiled die holder comprises a base and a pressing block, the base is connected with the free end of the hydraulic cylinder push rod, and the pressing block with a trapezoidal cross section is fixed on the outer side of the base.

2. A container repair apparatus according to claim 1, characterised in that: The chain assembly comprises a chain and a hook, one end of the chain is connected with the support frame, and the other end of the chain is connected with the hook.

3. A container repair apparatus according to claim 1, wherein: The profiled wheel assembly A comprises a profiled wheel A and a profiled wheel fixing base A, the profiled wheel fixing base A is fixedly connected with the vertical profiled beam, and the profiled wheel fixing base A is provided with the profiled wheel A at the lower part.

4. A container repair apparatus according to claim 1, wherein: The profiled wheel assembly B comprises a profiled wheel B and a profiled wheel fixing base B, two groups of profiled wheels B are arranged in the profiled wheel fixing base B, and the two groups of profiled wheels B slide up and down in the slides on both sides of the vertical profiled beam respectively.

5. A container repair apparatus according to claim 1, wherein: The lower part of the support base is provided with a universal wheel.

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