Pouring forming device for valve production

By introducing driving, clutching and control mechanisms into the casting and molding device, the instability problem of the rotary valve is solved, the rapid and stable driving of the rotary valve is achieved, and the operating convenience and reliability of the equipment are improved.

CN223455088UActive Publication Date: 2025-10-21QINGDAO XIANGYU XINSHENG MASCH CO LTD
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Patent Information

Application Number
CN202422683361.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-21
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing casting molding machines for valve production lack a clutch mechanism, which results in unstable electronic drive of rotary valves, increasing operation time and labor intensity.

Method used

A casting molding device including a driving mechanism, a clutch mechanism and a control mechanism is designed. Through the cooperation of a transmission motor, a worm, a worm wheel and an internal gear, the electric drive and precise control of the rotary valve are realized, and the device has a clutch function.

Benefits of technology

The rapid and stable driving of the rotary valve is achieved, the flexibility and reliability of the equipment are improved, the operation process is simplified, and the operation time and labor intensity are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pouring forming device for valve production, which comprises a pouring machine, a turnover device is arranged on the front side of the pouring machine, a shaft rod is arranged on the front side of the turnover device, the front end of the shaft rod is fixedly connected with a rotary valve and a driving mechanism, and the driving mechanism comprises a supporting plate fixedly connected on the front side of the turnover device. A transmission motor is fixedly connected to the front face of the supporting plate, a worm is fixedly connected to the output end of the top of the transmission motor through a coupler, a worm wheel is meshed with the right side of the worm, the inner wall of the worm wheel is movably connected with the surface of the shaft rod, and the worm wheel is driven to rotate on the surface of the shaft rod through the worm while the transmission motor rotates. When in use, under the action of the driving mechanism, the clutch mechanism and the control mechanism of the clutch mechanism, the rotary valve of the pouring machine can be electrically driven, the time and labor consumption caused by manual operation of the rotary valve due to the fact that an existing pouring machine is not provided with an additional clutch mechanism is avoided, and the pouring machine has the advantage of being convenient to use.
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Description

TECHNICAL FIELD

[0001] The utility model relates to valve gate pouring technical field, concretely is a kind of pouring forming device for valve production. BACKGROUND

[0002] Valve production's pouring forming machine is a kind of equipment specially used for valve casting, it can melt the metal liquid into mould, forms the shape of valve after cooling solidification.

[0003] Generally in the use process of valve production pouring forming machine, its existing pouring machine does not have additional clutch mechanism, leading to its instability due to electronic drive rotary valve and the time and energy consumption caused by manual use, thereby increasing operation time, reduce work efficiency.

[0004] Therefore, it is necessary to design and reform the pouring forming device for valve production, effectively prevent the phenomenon of inconvenient use. UTILITY MODEL CONTENT

[0005] To solve the problems presented in the above background art, the purpose of the utility model is to provide a kind of pouring forming device for valve production, with the advantage of fast driving rotary valve, solve the problem of inconvenient use.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a kind of pouring forming device for valve production, including pouring machine, the front surface of the pouring machine is equipped with turnover device, the front surface of turnover device is equipped with shaft rod, the front end of the shaft rod is fixedly connected with rotary valve, drive mechanism, drive mechanism includes the support plate fixedly connected in the front surface of turnover device, the front surface of the support plate is fixedly connected with transmission motor, the top output end of the transmission motor is fixedly connected with worm by coupling, the right side of the worm is engaged with worm wheel, the inner wall of the worm wheel is movably connected with the surface of shaft rod, the transmission motor rotates simultaneously and drives worm wheel to rotate on the surface of shaft rod by worm, the front surface of the worm wheel is provided with clutch mechanism.

[0007] As the utility model preferably, clutch mechanism includes the connecting barrel fixedly connected in the front surface of worm wheel, the surface of the connecting barrel is fixedly connected with tooth block, the tooth block has multiple and is evenly distributed in the side of connecting barrel surface close to worm wheel, the front side of the tooth block is provided with internal gear, the inner wall of the internal gear is slidably connected with the surface of connecting barrel, the internal gear can be mutually engaged with tooth block when moving to rear side, so as to utilize the rotary kinetic energy of worm wheel to drive internal gear to rotate, the front surface of the internal gear is provided with control mechanism.

[0008] As a preferred embodiment of the present invention, the control mechanism includes a connecting block fixedly connected to the surface of the internal gear, and there are six connecting blocks evenly distributed on the outside of the internal gear. The inner walls of the connecting blocks are slidably connected with sliding blocks, and the inner sides of the sliding blocks are fixedly connected to the surface of the rotary valve. The back sides of the sliding blocks are fixedly connected with tension springs, and the back sides of the tension springs are fixedly connected to the rear side of the inner wall of the connecting block. The tension spring drives the internal gear to always remain on the front side of the tooth block by pulling the connecting block. When the connecting block moves rearward, it can slide rearward on the surface of the sliding block, thereby driving the internal gear to move rearward on the surface of the connecting cylinder and engage with the tooth block.

[0009] As a preferred embodiment of the present invention, the front side of the inner side of the connecting block is fixedly connected to a fixed disk, and the front side of the fixed disk is movably connected to a pulling handle through a bearing. The pulling handle cooperates with the fixed disk to pull the connecting block so that it can move forward and backward.

[0010] As a preferred embodiment of the present invention, the front surface of the internal gear is movably connected to a limiting ring, and the inner wall of the limiting ring is fixedly connected to the surface of the connecting cylinder.

[0011] As a preferred embodiment of the present invention, the top end of the worm is movably connected to a support block via a bearing, and the back side of the support block is fixedly connected to the front side of the support plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. When the utility model is used, the rotary valve of the casting machine can be electrically driven under the action of the driving mechanism, the clutch mechanism and its control mechanism, thereby avoiding the time-consuming and labor-intensive manual operation of the rotary valve due to the lack of an additional clutch mechanism in the existing casting machine, and making it easy to use.

[0014] 2. The utility model uses a clutch mechanism to allow the internal gear to flexibly engage and disengage with the tooth block on the front of the worm gear, thereby achieving precise control of the rotation of the rotary valve. This design not only improves the flexibility of the equipment, but also ensures the stability and reliability of the transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is an enlarged view of a partial mechanism of the utility model;

[0017] Figure 3 This is a schematic diagram of the driving mechanism of the utility model;

[0018] Figure 4 It is a schematic diagram of the clutch mechanism and control mechanism of the utility model.

[0019] In the figure: 1. Casting machine; 2. Turning device; 3. Shaft; 4. Rotary valve; 5. Support plate; 6. Transmission motor; 7. Worm; 8. Worm gear; 9. Connecting cylinder; 10. Gear block; 11. Internal gear; 12. Connecting block; 13. Sliding block; 14. Tension spring; 15. Fixed plate; 16. Pull handle; 17. Limiting ring; 18. Support block. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figures 1 to 4 As shown, the utility model provides a casting and forming device for valve production, including a casting machine 1, a turning device 2 is installed on the front of the casting machine 1, a shaft 3 is installed on the front of the turning device 2, the front end of the shaft 3 is fixedly connected to a rotary valve 4, and a driving mechanism, the driving mechanism includes a support plate 5 fixedly connected to the front of the turning device 2, the front of the support plate 5 is fixedly connected to a transmission motor 6, the top output end of the transmission motor 6 is fixedly connected to a worm 7 through a coupling, a worm gear 8 is engaged with the right side of the worm 7, the inner wall of the worm gear 8 is movably connected to the surface of the shaft 3, and when the transmission motor 6 rotates, the worm gear 8 is driven to rotate on the surface of the shaft 3 through the worm 7, and a clutch mechanism is provided on the front of the worm gear 8.

[0022] refer to Figure 4 The clutch mechanism includes a connecting tube 9 fixedly connected to the front of the worm gear 8, and a tooth block 10 is fixedly connected to the surface of the connecting tube 9. There are multiple tooth blocks 10 that are evenly distributed on the side of the connecting tube 9 close to the worm gear 8. An internal gear 11 is provided on the front side of the tooth block 10. The inner wall of the internal gear 11 is slidably connected to the surface of the connecting tube 9. When the internal gear 11 moves backward, it can engage with the tooth block 10, thereby utilizing the rotational kinetic energy of the worm gear 8 to drive the internal gear 11 to rotate. A control mechanism is provided on the front side of the internal gear 11.

[0023] As a technical optimization solution of the present invention, the provision of a clutch mechanism allows the internal gear 11 to flexibly engage and disengage with the tooth block 10 on the front of the worm gear 8, thereby achieving precise control of the rotation of the rotary valve 4. This design not only improves the flexibility of the equipment, but also ensures the stability and reliability of the transmission.

[0024] refer to Figure 4The control mechanism comprises a connecting block 12 fixedly connected to the surface of the internal gear 11, the connecting block 12 has six and is uniformly distributed on the outer side of the internal gear 11, the inner wall of the connecting block 12 is slidably connected with a sliding block 13, the inner side of the sliding block 13 is fixedly connected to the surface of the rotary valve 4, the back surface of the sliding block 13 is fixedly connected with a tension spring 14, the back surface of the tension spring 14 is fixedly connected to the back side of the inner wall of the connecting block 12, the tension spring 14 drives the internal gear 11 to always keep on the front side of the tooth block 10 by pulling the connecting block 12, and when the connecting block 12 moves to the back side, the sliding block 13 can slide to the back side on the surface of the sliding block 13, so as to drive the internal gear 11 to move to the back side on the surface of the connecting cylinder 9 and mesh with the tooth block 10.

[0025] As a technical optimization scheme of the utility model, through the cooperation of the connecting block 12, the sliding block 13 and the tension spring 14, the accurate control of the position of the internal gear 11 is realized. When the internal gear 11 needs to mesh with the tooth block 10, the connecting block 12 can be moved backward through external force (such as pulling the handle 16). This design not only simplifies the operation process, but also improves the reliability and durability of the equipment.

[0026] Reference Figure 2 The front side of the inner side of the connecting block 12 is fixedly connected with a fixed disc 15, the front surface of the fixed disc 15 is movably connected with a pulling handle 16 through a bearing, and the pulling handle 16 cooperates with the fixed disc 15 to pull the connecting block 12, so that the connecting block 12 can move forward and backward.

[0027] As a technical optimization scheme of the utility model, the cooperation of the pulling handle 16 and the fixed disc 15 makes the forward and backward movement of the connecting block 12 more convenient and fast. The user can easily control the meshing and separation of the internal gear 11 and the tooth block 10 by pulling the handle 16, thereby improving the operation convenience and user experience of the equipment.

[0028] Reference Figure 3 The front surface of the internal gear 11 is movably connected with a limiting ring 17, and the inner wall of the limiting ring 17 is fixedly connected to the surface of the connecting cylinder 9.

[0029] As a technical optimization scheme of the utility model, the setting of the limiting ring 17 ensures the stability of the internal gear 11 during rotation. It limits the axial movement range of the internal gear 11, prevents the transmission failure or damage caused by excessive movement. This design not only improves the reliability of the equipment, but also prolongs the service life of the equipment.

[0030] Reference Figure 3 The top end of the worm 7 is movably connected with a supporting block 18 through a bearing, and the back surface of the supporting block 18 is fixedly connected to the front surface of the supporting plate 5.

[0031] As a technical optimization scheme of the utility model, the stability of the worm 7 in the rotating process is ensured through the setting of the supporting block 18. It is movably connected with the top of the worm 7 through a bearing and is fixedly connected to the front face of the supporting plate 5. This design not only improves the stability of the rotation of the worm 7, but also reduces the transmission error and wear caused by vibration.

[0032] The working principle and use process of the utility model: when in use, the transmission motor 6 is started, and the top output end drives the worm 7 to rotate through the shaft coupling. The worm 7 is engaged with the worm wheel 8, so the rotation of the worm 7 will drive the worm wheel 8 to rotate on the surface of the shaft 3. The front face of the worm wheel 8 is provided with a clutch mechanism, when it is needed to drive other components by using the rotational kinetic energy of the worm wheel 8, the clutch mechanism is operated by the control mechanism, so that the internal gear 11 is engaged with the tooth block 10 on the front face of the worm wheel 8. In this way, the rotation of the worm wheel 8 will be transmitted to the internal gear 11, and then other components (such as the rotary valve 4) connected with the internal gear 11 are driven to rotate. When it is needed to disconnect this transmission, the internal gear 11 can be separated from the tooth block 10 by reversing the operation of the clutch mechanism through the control mechanism. In addition, by pulling the handle 16 and the fixed disc 15, the connecting block 12 can be conveniently moved forward and backward, so as to control the engagement and separation of the internal gear 11 and the tooth block 10. In this way, the driving device can be used for driving while the manual operation ability is not affected, so that the overall device has the performance of fast rotation without losing the stability of manual operation. The existing paver 1 does not have an additional clutch mechanism, which avoids the time-consuming and labor-consuming manual operation of the rotary valve 4, and has the advantage of convenient use.

[0033] In summary: when in use, under the action of the driving mechanism, the clutch mechanism and the control mechanism thereof, the rotary valve 4 of the paver 1 can be electrically driven, the existing paver 1 does not have an additional clutch mechanism, which avoids the time-consuming and labor-consuming manual operation of the rotary valve 4, and has the advantage of convenient use, and solves the problem of inconvenient use.

[0034] It should be noted that in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pouring molding device for valve production, comprising a pouring machine (1), a turnover device (2) is installed on the front of the pouring machine (1), a shaft rod (3) is installed on the front of the turnover device (2), and a rotary valve (4) is fixedly connected to the front end of the shaft rod (3), characterized in that: a driving mechanism, which comprises a support plate (5) fixedly connected to the front of the turnover device (2), a transmission motor (6) fixedly connected to the front of the support plate (5), a worm (7) fixedly connected to the top output end of the transmission motor (6) through a shaft coupling, a worm gear (8) engaged with the right side of the worm (7), and the inner wall of the worm gear (8) is movably connected with the surface of the shaft rod (3), so that the transmission motor (6) rotates and drives the worm gear (8) to rotate on the surface of the shaft rod (3) through the worm (7), and a clutch mechanism is arranged on the front of the worm gear (8).

2. A slip forming device for valve production according to claim 1, characterized in that: The clutch mechanism comprises a connecting cylinder (9) fixedly connected to the front of the worm gear (8), a tooth block (10) fixedly connected to the surface of the connecting cylinder (9), a plurality of tooth blocks (10) evenly distributed on one side of the surface of the connecting cylinder (9) close to the worm gear (8), an internal gear (11) arranged on the front side of the tooth block (10), and the inner wall of the internal gear (11) is slidably connected with the surface of the connecting cylinder (9), so that the internal gear (11) can be engaged with the tooth block (10) when moving to the rear side, thereby utilizing the rotary kinetic energy of the worm gear (8) to drive the internal gear (11) to rotate, and a control mechanism is arranged on the front of the internal gear (11).

3. A slip-form device for valve production according to claim 2, characterized in that: The control mechanism comprises a connecting block (12) fixedly connected to the surface of the internal gear (11), six connecting blocks (12) evenly distributed on the outer side of the internal gear (11), a sliding block (13) slidably connected to the inner wall of each connecting block (12), the inner side of the sliding block (13) is fixedly connected to the surface of the rotary valve (4), a tension spring (14) fixedly connected to the back of each sliding block (13), the back of the tension spring (14) is fixedly connected to the rear side of the inner wall of the connecting block (12), the tension spring (14) drives the internal gear (11) to always remain on the front side of the tooth block (10) by pulling the connecting block (12), and the connecting block (12) can slide to the rear side on the surface of the sliding block (13) when moving to the rear side, thereby driving the internal gear (11) to move to the rear side on the surface of the connecting cylinder (9) and engage with the tooth block (10).

4. A slip-form device for valve production according to claim 3, characterized in that: A fixed disc (15) is fixedly connected to the front side of the inner side of the connecting block (12), a pulling handle (16) is movably connected to the front of the fixed disc (15) through a bearing, and the pulling handle (16) cooperates with the fixed disc (15) to pull the connecting block (12) to move forward and backward.

5. A slip-form device for valve production according to claim 3, characterized in that: An limiting ring (17) is movably connected to the front of the internal gear (11), and the inner wall of the limiting ring (17) is fixedly connected to the surface of the connecting cylinder (9).

6. A slip forming apparatus for valve production as defined in claim 1, wherein: A support block (18) is movably connected to the top end of the worm (7) through a bearing, and the back of the support block (18) is fixedly connected to the front of the support plate (5).