Deburring machine for TPU (thermoplastic polyurethane) fixing ring of surgical incision protector
By designing an automated TPU fixing ring deburring machine and adopting a combined structure of a rotating frame, clamping components and pneumatic scissors, the problem of high-intensity manual operation in removing burrs from the TPU fixing ring of surgical incision protectors is solved, and efficient and safe automated processing is achieved.
Patent Information
- Application Number
- CN202423000980.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In the prior art, burr removal of the TPU fixing ring of a surgical incision protector relies on manual trimming, which results in high labor intensity, low production efficiency and safety hazards.
A deburring machine for TPU fixed rings of surgical incision protectors was designed. The machine adopts a combined structure of a rotating frame, a TPU fixed ring clamping assembly, a movable frame and liftable electric scissors to achieve automated deburring. High-precision modules and pneumatic scissors are used for trimming, replacing manual operation.
It improves the product processing completion and qualification rate, reduces the processing difficulty and proficiency requirements, eliminates direct contact between workers and sharp tools, avoids safety hazards, and improves production efficiency.
Smart Images

Figure CN223455160U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to surgical consumables production field, concretely speaking, a deburring machine for surgical incision protector TPU fixing ring. BACKGROUND
[0002] The surgical incision protector is a commonly used surgical consumable, and the TPU fixing ring that constitutes the surgical channel is an important component thereof. The existing processing mode mainly adopts the method of melting the two ends of the TPU strip by heat and then sticking the two ends together to manufacture the TPU fixing ring. This method will form a piece-shaped burr outwardly overflowing at the connection.
[0003] The traditional burr removal method is manual trimming, and the skilled workers use small scissors and blades to trim and flatten the burrs at the welding joints of the product. Since the demand for TPU rings is large and the production is high, the working intensity of the workers is large and the product processing completion degree is required to be high, new employees cannot undertake the burr removal work, the training period of skilled workers is too long, and the product production efficiency is reduced. The employees work for a long time with high intensity and need to use sharp tools, so the existing processing mode also has certain safety hazards. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of deburring machines for surgical incision protector TPU fixing ring to overcome the deficiencies in prior art.
[0005] The present application provides the following technical solutions:
[0006] A kind of deburring machine for surgical incision protector TPU fixing ring, it includes frame and mesa, it is characterized by being equipped with rotary frame on mesa, it is equipped with TPU fixing ring clamping assembly on rotary frame, it is equipped with movable frame on mesa, it is equipped with the electric scissors of liftable on movable frame, it is equipped with retractable TPU fixing ring positioning assembly on the frame below frame, it is also equipped with control module on frame with rotary frame, TPU fixing ring clamping assembly and TPU fixing ring positioning assembly corresponding cooperation.
[0007] On the basis of the above technical solutions, the following further technical solutions can also be provided:
[0008] The rotary frame includes: a pair of rotary frame mounting seats are fixed on the mesa, a frame body is rotatably connected between the two rotary frame mounting seats, a first motor is connected to one side of the rotary frame mounting seat through a connecting frame, a corresponding matching coupling is provided between the output shaft of the first motor and the rotary shaft on one side of the frame body, so that the first motor and the frame body are in transmission cooperation through the coupling.
[0009] The TPU fixing ring clamping assembly comprises a screw rod installed on a frame body through a set of screw rod mounting seats, and a second motor is arranged on the frame body, one end of the screw rod is in corresponding cooperation with the second motor through a transmission wheel and a synchronous belt, two reverse threaded sections are arranged on the screw rod, corresponding nuts are arranged on each threaded section, a pair of first sliding rails are arranged on the frame body in parallel with the screw rod, a sliding block is arranged on the first sliding rail, a first clamping roller is fixedly arranged on each sliding block, a swing arm is hinged to the sliding block, a first clamping roller in corresponding cooperation with the swing arm is arranged on the swing arm, a fixing column is arranged on the sliding block, and a tension spring is connected between the fixing column and the swing arm.
[0010] The movable frame comprises a pair of second sliding rails arranged on the table top on one side of the rotating frame, a second sliding frame arranged on the second sliding rails, a first linear transmission device arranged at one end of the second sliding rails in corresponding cooperation with the second sliding frame, a longitudinal sliding rail arranged on the second sliding frame, a longitudinal sliding table arranged on the longitudinal sliding rail, a second linear transmission device arranged on the second sliding frame in corresponding cooperation with the longitudinal sliding table, and a cantilever connected to the longitudinal sliding table, wherein one end of the cantilever is provided with pneumatic or electric scissors.
[0011] The TPU fixing ring positioning assembly comprises a longitudinally-distributed air cylinder arranged on a rack below the table top, a platform arranged on the top end of the air cylinder output shaft, a third sliding rail arranged on the platform, a sliding block arranged in corresponding cooperation with the third sliding rail, a burr positioning block arranged on the sliding block, and a burr clamping groove arranged on the burr positioning block in corresponding cooperation with the burr on the TPU fixing ring.
[0012] A TPU fixing ring placing plate is arranged on the screw rod mounting seat.
[0013] A top spring is arranged on the frame body on one side of the swing arm, and a pressing wheel in corresponding cooperation with the swing arm is arranged at one end of the top spring.
[0014] The utility model has the advantages of simple structure and convenient use, the product machining degree is further improved by the way that high-precision modules cooperate with high-precision screw rod positioning clamping tools and pneumatic scissors are used for trimming, product quality is guaranteed, and the qualified rate is improved, manual processing is replaced, processing difficulty and proficiency requirement are reduced, direct contact between workers and sharp processing tools is avoided, and safety hazards are eliminated. BRIEF DESCRIPTION OF DRAWINGS
[0015] is a structure schematic view of the utility model in working;
[0016] Figure 1 is
[0017] a view of the other side angle; Figure 2 Figure 1
[0018] Figure 3 is Figure 1 Another side angle view
[0019] Figure 4 Is the utility model schematic diagram of removing the placing plate
[0020] Figure 5 Is Figure 2 A enlarged view in the Specific embodiments
[0021] As Figures 1-5 Indicated, a deburring machine for surgical incision protector TPU fixing ring, it includes frame 1 and mesa 2, is installed on mesa 2 and is provided with rotating frame 3.
[0022] Rotating frame 3 includes: a pair of rotating frame mounting seat 3a is fixedly installed on mesa 2, and frame body 3b is hinged between the two rotating frame mounting seat 3a.Frame body 3b includes bottom plate a, and rotating shaft connecting seat b is installed at both ends of bottom plate a, and rotating shaft connecting seat b is connected with rotating frame mounting seat 3a by rotating shaft. One side of one of rotating frame mounting seat 3a is connected with connecting frame 3z, first motor 3u is installed on connecting frame 3z, and the output shaft end of first motor 3u is connected with the rotating shaft in one of rotating shaft connecting seat b, and first motor 3u and frame body 3b are connected by coupling 3v to form transmission cooperation.
[0023] TPU fixing ring clamping assembly 4 is installed on bottom plate a, and the TPU fixing ring clamping assembly 4 includes a group of screw rod mounting seat 4a, screw rod 4b is installed on screw rod mounting seat 4a, and second motor 4c that can be forward and reverse is installed on the back of bottom plate a, and second motor 4c and one end of screw rod 4b are connected by transmission wheel 4d and synchronous belt 4e to form power corresponding cooperation. Two reverse thread segments are provided on screw rod 4b, and corresponding nut 4f is provided on each thread segment. TPU fixing ring placing plate 8 is provided on screw rod mounting seat 4a.
[0024] First sliding rail 4h is provided on bottom plate a and is distributed in parallel with a pair of screw rod 4b, and the two first sliding rails 4h are coaxially distributed and are spaced apart by a certain distance. The gap a1 is provided on the bottom plate a between the two first sliding rails 4h to allow the pneumatic scissors to be mentioned below to be accommodated.
[0025] A corresponding sliding block 4g is provided on each first sliding rail 4h, and the sliding block 4g and the corresponding nut 4f are fixedly connected together by a connecting piece. When the motor 3d rotates or reversely rotates the driving screw rod 4b, the two nuts 4f drive the two sliding blocks 4g to move inward or outward.
[0026] The first clamping roller 4j is fixed on each slider 4g. The swing arm 4t is hinged on the slider 4g. The second clamping roller 4k is arranged on the swing arm 4t and corresponds to the first clamping roller 4j. The fixed column 4n is arranged on the slider 4g outside the hinge point of the swing arm 4t. The tension spring 4m is connected between the fixed column 4n and the front end of the swing arm 4t and is located above the upper surface of the swing arm 4t.
[0027] The pair of support columns are arranged on the bottom plate a on the side of the swing arm 4t. The top spring 4s is connected on each support column. The pressure roller 4x is connected on one end of the top spring 4s. The pressure roller 4x forms rolling contact with the outer wall of the swing arm 4t and applies pressure to the swing arm 4t.
[0028] The moving frame 5 is arranged on the table top 2. The pair of second sliding rails 5a are arranged on the table top 2 on the side of the rotating frame 3. The axial direction of the second sliding rails 5a is perpendicular to the axial direction of the first sliding rails 4h. The second sliding frame 5b is arranged on the second sliding rails 5a. The first linear transmission device 5c is arranged on one end of the second sliding rails 5a and corresponds to the second sliding frame 5b. The first linear transmission device 5c can be a cylinder, an electric push rod or a linear motor in the prior art. Here, the cylinder is used.
[0029] The longitudinal sliding rail 5d is arranged on the second sliding frame 5b. The longitudinal sliding table 5e is arranged on the longitudinal sliding rail 5d. The second linear transmission device 5g is arranged on the second sliding frame 5b and corresponds to the longitudinal sliding table 5e. The second linear transmission device 5g can be a cylinder, an electric push rod or a linear motor in the prior art. Here, the cylinder is used.
[0030] The second sliding rails 5k are arranged on the longitudinal sliding table 5e in a longitudinal distribution. The corresponding longitudinal sliding blocks 5t are arranged on the second sliding rails 5k. The locking pins (not shown in the figure) are arranged on the longitudinal sliding blocks 5t in a corresponding manner. The cantilever 5h is connected to the longitudinal sliding blocks 5t and extends towards the TPU fixing ring clamping assembly 4. The pneumatic scissors 6 are fixedly connected on one end of the cantilever 5h.
[0031] The retractable TPU fixing ring positioning assembly 7 is arranged on the rack 1 below the table top 2. The accommodation hole 7g is arranged on the table top 2 and corresponds to the TPU fixing ring positioning assembly 7. The TPU fixing ring positioning assembly 7 includes the longitudinally distributed cylinders 7a arranged on the rack 1. The platform is mounted on the output shaft top end of the cylinder 7a. The third sliding rail 7b is arranged on the platform. The corresponding sliding blocks are arranged on the third sliding rail 7b. The burr positioning block 7c is arranged on the sliding blocks. The burr clamping groove 7d is arranged on the burr positioning block 7c and corresponds to the burr on the TPU fixing ring.
[0032] The first motor 3u, the second motor 4c, the first linear transmission device 5c, the second linear transmission device 5g, the pneumatic scissors 6 and the pneumatic cylinder 7a are in electrical signal control cooperation with the control module (not shown in the figure) on the rack 1.
[0033] Working process:
[0034] First, according to the diameter of the TPU fixed ring 9, the second linear transmission device 5g and the longitudinal slider 5t adjust the shear head of the pneumatic scissors 5j to the appropriate height.
[0035] Then the cylinder output extends the burr positioning block 7c to the hole 7g, which is located in the notch a1, then the worker places the TPU fixed ring 9 on the placement plate 8, and inserts the sheet burr 9a of the TPU fixed ring 9 into the burr clamping groove 7d, and then clamps the TPU fixed ring 9 on both sides of the sheet burr 9a into the first clamping roller 4j and the second clamping roller 4k on both sides of the burr positioning block 7c, so that the TPU fixed ring 9 is clamped by the first clamping roller 4j and the second clamping roller 4k.
[0036] Then the second motor 4c starts, driving the screw rod 4b to rotate, so that the distance between the two nuts 4f on it increases by a certain distance, and at the same time the distance between the two sliders 4g also increases by a certain distance under the drive of the nuts 4f. At this time, the first clamping roller 4j and the second clamping roller 4k on the two sliders 4g will pull the TPU fixed ring 9 to both sides, so that the sheet burr of the TPU fixed ring 9 is tightened, ensuring that there is no wrinkle on the sheet burr, facilitating the trimming of the pneumatic scissors 5j and the quality inspection of the strength of the bonding part of the TPU fixed ring 9. At this time, the cylinder is retracted so that the burr positioning block 7c is retracted below the table top 2.
[0037] Finally, start the first motor 3u to drive the frame 3b to rotate downward so that the placement plate 8 is in a vertical state, then start the first linear transmission device 5c to push the second slider 5b forward, so that the blade of the pneumatic scissors 5j is in contact with the sheet burr 9a, then start the pneumatic scissors 5j to start cutting off the sheet burr 9a, and then start the first motor 3u again to drive the frame 3b to rotate in the opposite direction so that the pneumatic scissors 5j gradually cuts off all the sheet burrs 9a. After cutting, the whole device is reset.
Claims
1. A deburring machine for surgical incision protector TPU fixing ring, comprising a rack (1) and a table top (2), characterized in that: The rotating frame (3) is fixed on the table top (2) and comprises a pair of rotating frame mounting seats (3a), a frame body (3b) rotatably connected between the two rotating frame mounting seats (3a), a first motor (3u) connected to one side of one of the rotating frame mounting seats (3a) through a connecting frame (3z), a corresponding coupling (3v) provided between the output shaft of the first motor (3u) and the rotating shaft on one side of the frame body (3b), and the first motor (3u) and the frame body (3b) are in transmission cooperation through the coupling (3v).
2. The deburring machine for the TPU fixing ring of the surgical incision protector according to claim 1, characterized in that: The TPU fixing ring clamping assembly (4) comprises a lead screw (4b) installed on the frame body (3b) through a group of lead screw mounting seats, a second motor (4c) provided on the frame body (3b), a transmission wheel (4d) and a synchronous belt (4e) provided between one end of the lead screw (4b) and the second motor (4c) to form corresponding cooperation, two reverse threaded sections provided on the lead screw (4b), a corresponding nut (4f) provided on each threaded section, a pair of first sliding rails (4h) provided on the frame body (3b) and parallel to the lead screw (4b), a sliding block (4g) provided on the first sliding rail (4h), and the sliding block (4g) is fixedly connected with the corresponding nut (4f); 3. The deburring machine for the TPU fixing ring of the surgical incision protector according to claim 1, characterized in that: A first clamping roller (4j) is fixedly provided on each sliding block (4g), a swing arm (4t) is hingedly connected to the sliding block (4g), a second clamping roller (4k) corresponding to the first clamping roller (4j) is provided on the swing arm (4t), and a fixed column (4n) is provided on the sliding block (4g) and connected with the swing arm (4t) through a tension spring (4m). The moving frame (5) comprises a pair of second sliding rails (5a) provided on the table top (2) on one side of the rotating frame (3), a second sliding frame (5b) provided on the second sliding rails (5a), a first linear transmission device (5c) provided at one end of the second sliding rails (5a) and corresponding to the second sliding frame (5b), a longitudinal sliding rail (5d) provided on the second sliding frame (5b), a longitudinal sliding table (5e) provided on the longitudinal sliding rail (5d), a second linear transmission device (5g) provided on the second sliding frame (5b) and corresponding to the longitudinal sliding table (5e), a cantilever (5h) connected to the longitudinal sliding table (5e), and a pneumatic or electric scissors (6) provided at one end of the cantilever (5h).
4. The deburring machine for the TPU fixing ring of the surgical incision protector according to claim 1, characterized in that: 5. The deburring machine for TPU fixing ring of incision protector according to claim 1, characterized in that: The positioning assembly (7) comprises longitudinally distributed air cylinders (7a) arranged on the rack (1) below the table top (2), a platform is arranged on the top end of the output shaft of the air cylinder (7a), a third sliding rail (7b) is arranged on the platform, a corresponding matched sliding block is arranged on the third sliding rail (7b), a burr positioning block (7c) is arranged on the sliding block, and a burr clamping groove (7d) corresponding to the burr on the TPU fixing ring is arranged on the burr positioning block (7c).
6. The deburring machine for the TPU fixing ring of the incision protector according to claim 3, characterized in that: A placing plate (8) of the TPU fixing ring is arranged on the screw rod mounting seat.
7. The deburring machine for the TPU fixing ring of the incision protector according to claim 3, characterized in that: A top spring (4s) is arranged on the frame body (3b) on one side of the swing arm (4t), and a pressure roller (4x) corresponding to the swing arm (4t) is arranged on one end of the top spring (4s).
Citation Information
Cited By
Burr removing device for TPU fixing ring of incision protector
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