Positioning tool for planet carrier
By designing a positioning fixture for the planetary carrier and using spherical pairs and synchronous positioning columns to achieve precise angle adjustment of the planetary carrier, the friction scratches and angle control problems between the planetary carrier and the fixture are solved, and fast and accurate angle adjustment is achieved.
Patent Information
- Application Number
- CN202422625274.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-29
AI Technical Summary
When machining the planetary carrier, the friction between the planetary carrier and the tooling causes scratches and makes it difficult to accurately control the rotation angle.
A positioning tool was designed, including a mounting plate, a first support member, a second support member and a positioning member. A spherical pair was formed by using balls and support columns. The planetary carrier was driven to rotate by the synchronous extension of the positioning columns to achieve angle fine-tuning, and friction was reduced through spherical friction.
The planetary carrier angle can be precisely adjusted, surface scratches can be avoided, rotational resistance is small, and adjustment is quick and accurate.
Smart Images

Figure CN223455822U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wind power equipment technical field especially relates to a positioning tool for planet carrier. BACKGROUND
[0002] The wind power planet carrier is an important component in the wind turbine generator set, and is mainly used in the gear box of the wind turbine generator. The design and performance of the planet carrier play a key role in the reliability and efficiency of the wind turbine generator set. When the planet carrier is processed, it needs to be installed on the clamping tool at a predetermined angle to ensure the processing precision. The specific steps are as follows: first, place the planet carrier on the tool at a rough angle; then, rotate the planet carrier and fine-tune it to the predetermined angle.
[0003] However, during the angle fine-tuning process, the mutual friction between the planet carrier and the tool can easily cause scratches on the surface of the planet carrier. In addition, due to the sliding friction between the planet carrier and the tool, the friction force is large, making it difficult to accurately control the rotation angle of the planet carrier during fine-tuning. SUMMARY
[0004] In view of the above shortcomings of the prior art, the technical problem to be solved by the utility model is to provide a positioning tool for planet carrier to solve the problem that the planet carrier is difficult to be installed on the clamping tool at a predetermined angle in the prior art.
[0005] The technical solution adopted by the utility model to solve its technical problem is a positioning tool for planet carrier, which has a bottom plate with multiple positioning holes, and the positioning tool comprises:
[0006] A mounting plate;
[0007] A plurality of first support members are provided on the mounting plate, and the first support members are provided with a support part that can abut or separate from the bottom plate;
[0008] A plurality of second support members are provided on the mounting plate, and the second support members comprise a support column with a ball inside, and the upper end face of the support column is provided with a notch, the ball can partially extend out of the notch or retract into the support column, and a spherical pair is formed between the ball and the support column; when the ball partially extends out of the notch and abuts against the bottom plate, the bottom plate is separated from the support part; when the ball retracts into the support column, the end face of the support column abuts against the bottom plate at the same time as the support part;
[0009] A plurality of positioning members are arranged on the mounting plate, and each of the positioning members comprises a mounting block and two positioning columns slidably arranged on the mounting block and located at opposite sides of the positioning columns; the positioning block can extend into the positioning hole, and the two positioning columns can simultaneously extend out and abut against the inner wall of the positioning hole.
[0010] Further, the upper end of the support column is provided with a pressing plate having a first end face and a second end face opposite to each other, and the notch is arranged on the pressing plate and penetrates the first end face and the second end face at the same time.
[0011] The inner wall of the notch is spherical, and a spherical pair is formed between the ball and the inner wall of the notch.
[0012] Further, the first driving cylinder is arranged in the support column to drive the ball to partially extend out of the notch or retract into the support column.
[0013] Further, the driving block is arranged in the mounting block and can be lifted in the height direction, and a sliding groove is arranged on each side of the driving block and gradually inclines inward or outward from bottom to top.
[0014] One end of the positioning column extends out of the mounting block and can abut against or separate from the inner wall of the positioning hole, and the other end of the positioning column is slidably arranged in the sliding groove.
[0015] Further, the two sliding grooves are symmetric about the center of the driving block.
[0016] Further, the second driving cylinder is arranged in the mounting block to drive the driving block to lift.
[0017] Further, a through hole is arranged on each side of the mounting block, and the positioning column is slidably arranged in the through hole.
[0018] Further, the positioning column is provided with a boss on the peripheral wall, a spring is arranged on the positioning column, one end of the spring can abut against or separate from the boss, and the other end of the spring can abut against or separate from the inner wall of the mounting block.
[0019] Further, the auxiliary support cylinder is arranged on the support part and can lift to abut against or separate from the bottom plate.
[0020] Further, the first support member is provided with a pressing member, the pressing member is rotatably arranged to be above or beside the bottom plate, and the pressing member is liftably arranged to abut against or separate from the bottom plate.
[0021] Compared with the prior art, the positioning tool for the planetary carrier has at least the following beneficial effects:
[0022] The two positioning columns are synchronously extended to drive the planetary carrier to rotate and realize the angular fine adjustment of the planetary carrier, the adjustment is more accurate, and the reverse rotation is not needed due to the over-rotation, and the adjustment is more rapid. In addition, the spherical pair is formed between the ball and the supporting column, and the ball can rotate with the planetary carrier during the fine adjustment of the planetary carrier, the friction between the ball and the planetary carrier is rolling friction, the planetary carrier surface is not scratched, and the rotation resistance is smaller. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a structure schematic view of the planetary carrier and the positioning tool in the embodiment;
[0024] Figure 2 It is a structure schematic view of the positioning tool in the embodiment;
[0025] Figure 3 It is an internal structure schematic view of the positioning member in the embodiment;
[0026] Figure 4 It is a sectional view of the second supporting member in the embodiment;
[0027] In the drawings:
[0028] 100, planetary carrier; 110, bottom plate; 111, positioning hole;
[0029] 200, mounting plate;
[0030] 300, first supporting member; 310, pressing member; 320, auxiliary supporting cylinder;
[0031] 400, second supporting member; 410, supporting column; 411, pressing plate; 412, notch; 420, ball; 430, first driving cylinder;
[0032] 500, positioning member; 510, positioning column; 511, boss; 520, spring; 530, driving block; 531, sliding groove; 540, second driving cylinder. DETAILED DESCRIPTION
[0033] The following is a specific embodiment of the utility model and further describes the technical scheme of the utility model in combination with the drawings, but the utility model is not limited to these embodiments.
[0034] Please refer to Figures 1-4 The utility model discloses a positioning tool for planetary carrier, the planetary carrier 100 has a bottom plate 110, the bottom plate 110 has a plurality of positioning holes 111, the positioning tool includes:
[0035] Mounting plate 200;
[0036] a plurality of first supports 300, the plurality of first supports 300 being arranged on the mounting plate 200, and the first supports 300 being provided with support portions capable of abutting against or separating from the bottom plate 110;
[0037] a plurality of second supports 400, the plurality of second supports 400 being arranged on the mounting plate 200, and the second supports 400 comprising support columns 410, the support columns 410 being provided with rolling balls 420, upper end faces of the support columns 410 being provided with notches 412, the rolling balls 420 being capable of partially extending out of the notches 412 or being retracted into the support columns 410, and a spherical pair being formed between the rolling balls 420 and the support columns 410; when the rolling balls 420 partially extend out of the notches 412 and abut against the bottom plate 110, the bottom plate 110 is separated from the support portions; when the rolling balls 420 are retracted into the support columns 410, end faces of the support columns 410 abut against the bottom plate 110 at the same time as the support portions;
[0038] a plurality of positioning members 500, the plurality of positioning members 500 being arranged on the mounting plate 200, and the positioning members 500 comprising mounting blocks and two positioning columns 510 capable of being slidably arranged on the mounting blocks, and the two positioning columns 510 being respectively located on opposite sides of the positioning columns 510; the positioning blocks being capable of extending into the positioning holes 111, and the two positioning columns 510 being capable of simultaneously extending out and abutting against inner walls of the positioning holes 111.
[0039] Specifically, the application is arranged with the plurality of first supports 300, the plurality of second supports 400 and the plurality of positioning members 500 on the mounting plate 200, the planetary carrier 100 is placed on the mounting plate 200, the positioning members 500 synchronously extend into the positioning holes 111 on the bottom plate 110, at this time, the plurality of first supports 300 and the plurality of second supports 400 simultaneously abut against the lower surface of the bottom plate 110 to support the planetary carrier 100; then, the rolling balls 420 on the second supports 400 rise and partially extend into the notches 412, and the planetary carrier 100 is lifted to be separated from the first supports 300; next, the two positioning columns 510 of the positioning members 500 extend outwards, the positioning columns 510 abut against the inner walls of the positioning holes 111 and drive the planetary carrier 100 to rotate, until the two positioning columns 510 simultaneously abut against the inner walls of the positioning holes 111, at this time, the planetary carrier 100 is finely adjusted to a predetermined angle; finally, the positioning members 500 are retracted, the rolling balls 420 are lowered, and the first supports 300 and the second supports 400 simultaneously support the planetary carrier 100.
[0040] Most importantly, the application can drive the rotation of the planet carrier 100 by the synchronous extension of the two positioning columns 510 to realize the angular fine adjustment of the planet carrier 100, the adjustment is more accurate, there is no situation of over-rotation and reverse rotation, and the adjustment is more rapid. In addition, since the spherical pair is formed between the ball 420 and the support column 410, the ball 420 can rotate by itself during the fine adjustment of the planet carrier 100, the friction between the ball 420 and the planet carrier 100 is rolling friction, the surface of the planet carrier 100 will not be scratched, and the rotation resistance is smaller.
[0041] Further, the upper end of the support column 410 is provided with a pressing plate 411, the pressing plate 411 has a first end face and a second end face which are opposite to each other, and the notch 412 is arranged on the pressing plate 411 and penetrates the first end face and the second end face at the same time.
[0042] The inner wall of the notch 412 is spherical, and a spherical pair is formed between the ball 420 and the inner wall of the notch 412.
[0043] Specifically, the notch 412 is arranged on the pressing plate 411, and the inner wall of the notch 412 is spherical, so that the surface of the ball 420 can be in close contact with the inner wall of the notch 412, thereby forming a spherical pair between the ball 420 and the support column 410.
[0044] Further, the first driving cylinder 430 is arranged in the support column 410 to drive the ball 420 to partially extend out of the notch 412 or retract into the support column 410.
[0045] Specifically, the ball 420 is driven to rise and fall by the extension and retraction of the first driving cylinder 430 in the support column 410.
[0046] Further, the driving block 530 is arranged in the mounting block, the driving block 530 can rise and fall in the height direction, and a sliding groove 531 is arranged on each side of the driving block 530.
[0047] One end of the positioning column 510 penetrates the mounting block and can abut or separate from the inner wall of the positioning hole 111, and the other end of the positioning column 510 is slidably arranged in the sliding groove 531.
[0048] Specifically, the two positioning columns 510 are driven to move horizontally by the upward and downward movement of the driving block 530, so that the synchronous movement of the two positioning columns 510 can be realized to accurately adjust the angle of the planet carrier 100.
[0049] Further, the two sliding grooves 531 are symmetric about the center of the driving block 530.
[0050] Specifically, since the two sliding grooves 531 are symmetric about the center of the driving block 530, that is, the inclination angles of the two sliding grooves 531 are the same, when the two driving blocks 530 slide upward or downward, the two positioning columns 510 are resisted by the sliding inner wall to extend outward by the same amount, so as to ensure that the two positioning columns 510 can be synchronously extended and retracted by the same displacement amount, and the planetary carrier 100 can be accurately adjusted to the preset angle.
[0051] Further, a second driving cylinder 540 for driving the driving block 530 to ascend and descend is arranged in the mounting block.
[0052] Specifically, the second driving cylinder 540 drives the driving block 530 to ascend and descend, and further drives the two positioning columns 510 to horizontally extend and retract.
[0053] Further, a through hole is formed on each side of the mounting block, and the positioning column 510 is slidably arranged in the through hole.
[0054] The through hole not only enables the positioning column 510 to extend outward from the mounting block, but also restricts the sliding direction of the positioning column 510, so as to ensure that the positioning column 510 moves only in the horizontal direction under the driving of the driving block 530, and further ensures the accuracy of the angle adjustment of the planetary carrier 100.
[0055] Further, a boss 511 is arranged on the peripheral wall of the positioning column 510, a spring 520 is sleeved on the positioning column 510, one end of the spring 520 can abut or separate from the boss 511, and the other end of the spring 520 can abut or separate from the inner wall of the mounting block.
[0056] Specifically, when the driving block 530 ascends, the positioning column 510 is resisted by the sliding groove 531 to extend outward, and the boss 511 abuts and gradually compresses the spring 520 in the extending process; when the driving block 530 descends, the spring 520 releases the elastic force and drives the positioning column 510 to retract, so as to reset the positioning column 510.
[0057] Further, an auxiliary supporting cylinder 320 is arranged on the supporting part, and the auxiliary supporting cylinder 320 can abut or separate from the bottom plate 110.
[0058] Further, a pressing member 310 is arranged on the first supporting member 300, the pressing member 310 is rotatably arranged to be above or beside the bottom plate 110, and the pressing member 310 is ascendably arranged to abut or separate from the bottom plate 110.
[0059] Specifically, the pressing member 310 is arranged to apply pressure downward to the upper surface of the bottom plate 110 to achieve clamping of the planet carrier 100, so that the planet carrier 100 is not easy to loosen during machining.
[0060] It should be noted that all directional indications, such as upper, lower, left, right, front, back, etc., are only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0061] In addition, the descriptions such as "first", "second", "one" and the like in the embodiments of the present application are only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the technical features or implicitly indicating the number of the technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0062] In the present application, unless otherwise specifically defined and limited, the terms "connection", "fixing" and the like should be understood broadly, for example, "fixing" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0063] In addition, the technical solutions of each embodiment of the present application can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection required by the present application.
Claims
1. A positioning tool for a planetary carrier, said planetary carrier having a base plate with a plurality of positioning holes therein, characterized in that, The positioning tool comprises: a mounting plate; a plurality of first supporting members arranged on the mounting plate, each of the first supporting members being provided with a supporting portion capable of abutting against or separating from the bottom plate; a plurality of second supporting members arranged on the mounting plate, each of the second supporting members comprising a supporting column, a ball being arranged in the supporting column, an upper end surface of the supporting column being provided with a gap, the ball being capable of partially extending out of the gap or being capable of being retracted into the supporting column, and a spherical pair being formed between the ball and the supporting column; when the ball partially extends out of the gap and abuts against the bottom plate, the bottom plate separates from the supporting portion; when the ball is retracted into the supporting column, the end surface of the supporting column simultaneously abuts against the bottom plate together with the supporting portion; a plurality of positioning members arranged on the mounting plate, each of the positioning members comprising a mounting block and two positioning columns slidably arranged on the mounting block and located on opposite sides of the mounting block, the positioning columns being capable of extending into the positioning holes, and the two positioning columns being capable of simultaneously extending out and abutting against the inner walls of the positioning holes.
2. A positioning tool for a planet carrier according to claim 1, characterized in that An upper end of the supporting column is provided with a pressing plate having a first end surface and a second end surface opposite to each other, and the gap is arranged on the pressing plate and penetrates through the first end surface and the second end surface; An inner wall of the gap is spherical, and a spherical pair is formed between the ball and the inner wall of the gap.
3. The positioning tool for a planet carrier according to claim 1, wherein A first driving cylinder is further arranged in the supporting column to drive the ball to partially extend out of the gap or to be retracted into the supporting column.
4. The positioning tool for a planet carrier according to claim 1, wherein A driving block is further arranged in the mounting block and is capable of ascending and descending along a height direction, two slide grooves are respectively arranged on two sides of the driving block and gradually incline inwardly or outwardly from bottom to top; One end of the positioning column extends out of the mounting block and is capable of abutting against or separating from the inner wall of the positioning hole, and the other end of the positioning column is slidably arranged in the slide groove.
5. A positioning tool for a planet carrier according to claim 4, characterized in that The two slide grooves are symmetric about the center of the driving block.
6. A positioning tool for a planet carrier according to claim 4, characterized in that A second driving cylinder is further arranged in the mounting block to drive the driving block to ascend and descend.
7. A positioning tool for a planet carrier according to claim 4, characterized in that A through hole is arranged on each side of the mounting block, and the positioning column is slidably arranged in the through hole.
8. A positioning tool for a planet carrier according to claim 7, characterized in that A convex is arranged on a peripheral wall of the positioning column, a spring is sleeved on the positioning column, one end of the spring is capable of abutting against or separating from the convex, and the other end of the spring is capable of abutting against or separating from the inner wall of the mounting block.
9. A positioning tool for a planet carrier according to claim 1, characterized in that An auxiliary supporting cylinder is arranged on the supporting portion and is capable of ascending and descending and abutting against or separating from the bottom plate.
10. A positioning tool for a planet carrier according to claim 1, characterized in that A pressing member is further arranged on the first supporting member, the pressing member is rotatably arranged to make the pressing member be above or beside the bottom plate, and the pressing member is ascendably and descendably arranged to make the pressing member abut against or separate from the bottom plate.