Soap excess material crushing device

The automated cutting and flipping components of the soap residue crushing device solve the problems of low efficiency and pollution in the soap residue cutting process, and achieve fast, pollution-free and efficient processing.

CN223456090UActive Publication Date: 2025-10-21SHIJIAZHUANG GUANGMING ZHENGDA DAILY CHEMICAL CO LTD
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Patent Information

Application Number
CN202422791702.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-21
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The soap waste is large in volume during the processing and difficult to mix with the granular raw materials, resulting in a decrease in the quality of the soap. In addition, manual cutting is inefficient and prone to contamination.

Method used

A soap residue crushing device was designed, which used cutting and flipping components to achieve automatic cutting. Combined with the material guide ramp and rotary cutting of the cutter, it avoided manual operation, improved efficiency and controlled cutting quality.

Benefits of technology

It achieves rapid cutting of leftover materials, avoids pollution caused by manual operation, shortens processing time, improves production efficiency and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of soap processing equipment, in particular to a soap excess material crushing device. Comprising a machine box, a blanking channel is arranged above the machine box, a material guiding inclined table is arranged on the right side of the machine box, a cutting assembly is arranged at a blanking opening of the material guiding inclined table, and a discharging channel is arranged on the machine box and located below the cutting assembly; the overturning assembly is mounted below the material falling channel; according to the utility model, the processing time is shortened by receiving the processing excess materials and quickly cutting the excess materials by utilizing the cutting assembly, and meanwhile, the turning assembly can be used for cutting after accumulating a certain amount of excess materials, so that the starting time is shortened, and the energy is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to soap processing equipment technical field especially relates to a soap excess material crushing device. BACKGROUND

[0002] The soap bar is formed into oval or square product through die stamping, and the edge part can form flat excess material in the stamping process, in order to avoid the waste of material, usually the excess material is put into the soap extruder again, but the flaky raw material volume is big, and it is not easy to mix with the original granular raw material, so that the soap bar can appear vacancy, reduces the soap quality, in order to solve this problem, currently, artificial cutting operation is usually carried out to reduce the excess material volume, but the processing efficiency is slow, and touching pollution is easy to appear, which is not conducive to production and processing. SUMMARY

[0003] The utility model solves the technical problem existing in the above, provides a soap excess material crushing device, through the processing excess material of receiving, utilizes cutting assembly to complete the cutting operation of excess material quickly, shortens the processing time, and the turnover assembly can accumulate a certain amount of excess material, and then carries out cutting operation, reduces the starting time, and saves energy.

[0004] To solve the above technical problems, the technical scheme adopted by the utility model is that, comprising:

[0005] The machine case is provided with a material falling channel above, a material guide inclined table is arranged on the right side of the machine case, a cutting assembly is arranged at the material falling port of the material guide inclined table, and a material discharging channel is arranged below the cutting assembly on the machine case.

[0006] The turnover assembly is installed below the material falling channel.

[0007] Preferably, the cutting assembly comprises a rotating shaft and a cutter sleeve, the rotating shaft is rotatably connected with the machine case, the cutter sleeve is fixedly connected with the rotating shaft, and a plurality of cutters are arranged at equal intervals along the axial direction of the cutter sleeve.

[0008] Preferably, a plurality of cutter grooves for the cutters to pass through are uniformly arranged at the right end of the material guide inclined table.

[0009] Preferably, a transverse cutting piece is arranged on the cutter sleeve.

[0010] Preferably, a cleaning assembly is arranged on the right side of the material discharging channel to remove the adhesions on the surface of the cutters.

[0011] Preferably, the cleaning assembly comprises a horizontal plate and a first hydraulic cylinder, the horizontal plate is slidably connected with the material discharging channel, a plurality of wiping pieces are uniformly arranged on one side of the horizontal plate, and the first hydraulic cylinder is fixed on the right side of the material discharging channel and connected with the other side of the horizontal plate.

[0012] Preferably, symmetrical sliding blocks are arranged on the cross plate; and a chute connected with the sliding blocks is arranged on the right side of the discharging channel.

[0013] Preferably, a side blocking wall is arranged on the material guiding slope.

[0014] Preferably, a slidable supporting plate is arranged in the blanking channel.

[0015] Preferably, the turnover assembly comprises a smoothing plate and a second hydraulic cylinder; the left side of the smoothing plate is connected with the rotating shaft of the cabinet; and the lower side of the smoothing plate is connected with the left inner wall of the cabinet through the second hydraulic cylinder.

[0016] Compared with the prior art, the soap scrap crushing device has the following advantages:

[0017] 1. The scrap soap falls from the blanking channel to the turnover assembly, is guided and displaced through the turnover and the material guiding slope, and is cut at the end by the cutting assembly, so that manual operation is not needed in the middle, touching pollution is avoided, the rotary cutting can quickly complete the slitting of the scrap soap, the processing time is shortened, and the processing efficiency is improved.

[0018] 2. The smoothing plate can form a temporary storage space in cooperation with the blanking channel in the horizontal state, the scrap soap is uniformly cut after reaching a certain amount, the intermediate start time is reduced, the electric energy is saved, and the production cost is reduced.

[0019] 3. The cutters arranged at equal intervals on the cutter sleeve can complete the slitting operation at one time in the rotating process, and the length of the scrap soap can be controlled by cooperation of the cross-cutting piece and the end of the guiding slope, so that the cutting quality is further ensured.

[0020] 4. In the long-term cutting process, the surface of the cutter is easy to stick with part of the soap raw material, thereby affecting the subsequent cutting. The cleaning assembly can scrape off the scrap soap on the surface of the cutter to ensure stable operation of the cutter. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a whole structure schematic view of a soap scrap crushing device;

[0022] Figure 2 It is a schematic view of the internal arrangement of the cabinet;

[0023] Figure 3 It is a schematic view of cooperation of the smoothing plate and the material guiding slope;

[0024] Figure 4 It is a schematic view of installation of the cutting assembly;

[0025] Figure 5 It is a schematic view of the structure of the cutter sleeve;

[0026] Figure 6 Schematic view of the cleaning assembly arrangement;

[0027] Figure 7 Schematic view of the structure at the cross plate.

[0028] In the figure: 1, the machine box; 2, the cutting assembly; 3, the turnover assembly; 4, the cleaning assembly; 101, the material falling channel; 102, the material guide inclined table; 103, the material discharging channel; 104, the knife groove; 105, the sliding groove; 106, the side retaining wall; 107, the supporting plate; 201, the rotating shaft; 202, the knife sleeve; 203, the cutting knife; 204, the cross cutting piece; 301, the smooth plate; 302, the second hydraulic cylinder; 401, the cross plate; 402, the first hydraulic cylinder; 403, the wiping piece; 404, the sliding block. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further described in detail below in combination with specific implementation manners and with reference to the drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of the known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0030] Specific implementation manner one: in combination with Figures 1-7 As shown in the figure, a soap residue crushing device, comprising: a machine box 1, a material falling channel 101 is arranged above the machine box 1, a material guide inclined table 102 is arranged at the right side inside the machine box 1, and a cutting assembly 2 is arranged at the material falling port of the right side of the material guide inclined table 102, and a material discharging channel 103 is arranged above the machine box 1 below the cutting assembly 2; a turnover assembly 3 is installed below the material falling channel 101;

[0031] The raw material produced by processing is continuously transmitted to the material falling channel by the conveying belt and falls onto the turnover assembly 3 from the material falling channel 101, and after reaching a certain number, the turnover assembly 3 rotates by a certain angle and aligns with the material guide inclined table 102, and the residue slides under the action of gravity, at this time, the cutting assembly 2 starts, and when the residue slides to the end of the material guide inclined table 102, the slitting operation is realized, and the slitted residue falls out from the material discharging channel 103 below, which can be put into the soap extruder again for use, effectively improving the slitting efficiency and avoiding contact pollution, and solving the problem of traditional manual slitting.

[0032] Preferred embodiment, in combination with Figures 3-5As shown, the cutting assembly 2 includes a rotating shaft 201 and a cutter sleeve 202; the rotating shaft 201 is rotationally connected with the cabinet 1, and one end of the rotating shaft 201 is connected with the motor through a belt and a belt pulley; the cutter sleeve 202 is fixedly connected with the rotating shaft 201 in a key connection or welding manner, and a plurality of cutters 203 are equidistantly arranged along the axial direction of the cutter sleeve 202; through one rotation, the excess material falling off can be cut into raw materials of substantially the same width; at this time, the cutter sleeve 202 should rotate clockwise; and in order to ensure the cutting quality, the cutters 203 can be arranged in multiple groups along the circumferential direction of the cutter sleeve 202, and the excess material can be cut multiple times during the falling process.

[0033] In a preferred embodiment, the cutting assembly 2 is combined with the cabinet 1. Figure 4 As shown, the right end of the guide slope 102 is uniformly provided with a plurality of cutter grooves 104 through which the cutters 203 pass, and the length of the cutters 203 is extended so that the end of the cutters 203 exceeds the position of the right end of the guide slope 102; at this time, the cutters 203 are changed to rotate counterclockwise, and through cooperation with the guide slope 102, shearing work on the excess material can be formed; this cutting mode can better control the size of the cut excess material.

[0034] In a preferred embodiment, the cutting assembly 2 is combined with the cabinet 1. Figure 5 As shown, the cutter sleeve 202 is provided with a cross-cutting piece 204, and the length of the cross-cutting piece 204 is just suitable for forming a cutting operation with the right end of the guide slope 102 to cut the length direction during the falling; the cross-cutting piece 204 cannot be installed when rotating clockwise.

[0035] In a preferred embodiment, the cutting assembly 2 is combined with the cabinet 1. Figures 6-7 As shown, the right side of the discharge channel 103 is provided with a cleaning assembly 4 for removing adhesions on the surface of the cutters 203 to avoid affecting the subsequent cutting operation.

[0036] In a preferred embodiment, the cutting assembly 2 is combined with the cabinet 1. Figures 6-7 As shown, the cleaning assembly 4 includes a horizontal plate 401 and a first hydraulic cylinder 402; the horizontal plate 401 is slidingly connected with the discharge channel 103, and a plurality of wiping pieces 403 are uniformly arranged on one side of the horizontal plate 401; the wiping pieces 403 have slits through which the cutters 203 pass, and the slits gradually narrow from wide to narrow; the internal material is made of soft rubber material; the first hydraulic cylinder 402 is fixed on the right side of the discharge channel 103 and connected with the other side of the horizontal plate 401; when cleaning is needed, the wiping pieces 403 are pushed out by the first hydraulic cylinder 402; when the cutters 203 rotate to this position, the slits are used for extrusion and scraping to realize cleaning, and the rubber material will not damage the surface of the cutters 203, which is safe and reliable.

[0037] In a preferred embodiment, the cutting assembly 2 is combined with the cabinet 1. Figure 6 and Figure 7As shown, the horizontal plate 401 is symmetrically provided with sliding blocks 404; the right side of the discharging channel 103 is provided with a chute 105 connected with the sliding blocks 404, through the sliding connection of the two, the stability and the reliability of the guidance in the displacement process of the horizontal plate 401 can be improved.

[0038] In the preferred embodiment, the combination of Figure 4 As shown, the material guiding inclined table 102 is provided with a side blocking wall 106, which can guide the excess material to the middle area, facilitating the cutting operation.

[0039] In the preferred embodiment, the combination of Figure 3 As shown, the turnover assembly 3 includes a smooth plate 301 and a second hydraulic cylinder 302; the left side of the smooth plate 301 is connected with the rotating shaft of the cabinet 1, and the lower side of the smooth plate 301 is connected with the left side inner wall of the cabinet 1 through the second hydraulic cylinder 302, and the control of the smooth plate 301 is realized through the extension and contraction of the second hydraulic cylinder 302. Specific implementation method two

[0041] In combination Figure 1 And Figure 4 As shown, the blanking channel 101 is provided with a slidable supporting plate 107, and the left side of the supporting plate 107 is connected with a third hydraulic cylinder for controlling the displacement of the supporting plate 107, so that after the turnover assembly 3 is turned over, the upper space can be blocked by the supporting plate 107, instead of the smooth plate 301, to realize the temporary storage function, thereby avoiding the influence of the continuous falling of the excess material on the resetting process of the smooth plate 301.

[0042] The traditional pulverizer relies on pouring raw materials into the machine, and the blades are driven by the internal rotating shaft to repeatedly cut and realize the pulverizing operation, which is easy to cause the excess material to be too pulverized, and small particle pieces of large materials are generated, which is not conducive to collection, and in the extruder, the same problem of ineffective mixing may occur, affecting the quality of the finished product.

[0043] It should be understood that the above specific embodiments of the utility model are only used for illustrative or explanatory purposes of the principles of the utility model, and do not constitute a limitation on the utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the utility model shall be included in the protection scope of the utility model. In addition, the appended claims of the utility model are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.

Claims

1. A soap residue pulverizing device, characterized by comprising: Include: The machine case (1), the blanking passage (101) is equipped above the machine case (1), the right side of the machine case (1) is equipped with the guide material inclined platform (102), and the blanking port of the guide material inclined platform (102) is equipped with the cutting assembly (2), and the blanking passage (103) is equipped below the cutting assembly (2) on the machine case (1); The turnover assembly (3) is installed below the blanking passage (101).

2. A soap residue grinding device according to claim 1, characterized in that: The cutting assembly (2) includes a rotating shaft (201) and a cutter sleeve (202); the rotating shaft (201) is rotatably connected with the machine case (1); the cutter sleeve (202) is fixedly connected with the rotating shaft (201), and a plurality of cutters (203) are uniformly arranged along the axial direction of the cutter sleeve (202).

3. A soap residue grinding device according to claim 2, characterized in that: The right end of the guide material inclined platform (102) is uniformly provided with a plurality of cutter grooves (104) for the cutters (203) to pass through.

4. A soap residue grinding device according to claim 2, characterized in that: The cutter sleeve (202) is provided with a transverse cutting member (204).

5. A soap residue grinding device according to claim 2, characterized in that: The right side of the blanking passage (103) is provided with a cleaning assembly (4) for removing the adhering matter on the surface of the cutter (203).

6. A soap residue grinding device according to claim 5, characterized in that: The cleaning assembly (4) includes a horizontal plate (401) and a first hydraulic cylinder (402); the horizontal plate (401) is slidably connected with the blanking passage (103), and a plurality of wiping members (403) are uniformly arranged on one side; the first hydraulic cylinder (402) is fixed on the right side of the blanking passage (103) and connected with the other side of the horizontal plate (401).

7. A soap residue grinding device according to claim 6, characterized in that: Symmetrical sliding blocks (404) are arranged on the horizontal plate (401); the right side of the blanking passage (103) is provided with a sliding groove (105) connected with the sliding blocks (404).

8. A soap residue grinding device according to claim 1, characterized in that: The guide material inclined platform (102) is provided with a side blocking wall (106).

9. A soap residue grinding device according to claim 1, characterized in that: The blanking passage (101) is provided with a slidable support plate (107).

10. A soap residue grinding device according to claim 1, characterized in that: The turnover assembly (3) includes a smooth plate (301) and a second hydraulic cylinder (302); the left side of the smooth plate (301) is connected with the rotating shaft of the machine case (1), and the lower side of the smooth plate (301) is connected with the left side inner wall of the machine case (1) through the second hydraulic cylinder (302).