Continuous blister production line

By introducing an automated material handling and cutting mechanism into the continuous thermoforming production line, the problems of labor intensity and safety hazards caused by manual laying and cutting have been solved, and the automatic positioning and safe cutting of raw material sheets have been achieved.

CN223456459UActive Publication Date: 2025-10-21XISUWANG (JIANGSU) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422978925.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-21
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

In existing continuous blister production lines, manual laying and cutting of shaped raw material sheets is labor-intensive and poses a safety hazard.

Method used

An automated material handling and cutting mechanism is adopted, including a material positioning component and a cutting component. It uses a motor-driven rotating disk and a hydraulic cylinder-controlled cutter seat to achieve automatic positioning and cutting of raw material sheets, avoiding manual contact with high-temperature raw material sheets.

Benefits of technology

It improves ease of use and safety, reduces labor intensity, and lowers the safety risks associated with manual cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous plastic uptake production line, belongs to the technical field of plastic uptake, and aims to solve the problems that certain labor intensity exists when shaped raw material sheets are laid and cut manually, certain temperature exists in the shaped raw material sheets, and certain potential safety hazards exist in manual cutting. Comprising a base, a plastic suction machine installed in the middle of the top of the base, a guide roller installed on one side of the top of the base, a workbench fixed to the other side of the top of the base, a conveying belt installed at the bottom of the inner cavity face of the workbench and a material taking and cutting mechanism used for pulling and cutting raw material pieces. According to the utility model, a user does not need to manually position a raw material sheet flowing out of the discharge port of the plastic vacuum forming machine before cutting, so that the user is prevented from being in contact with the raw material sheet, and the use convenience and the use safety of the device are improved while the use convenience and the use safety of the device are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of blister packaging, and particularly relates to a continuous blister packaging production line. Background Art

[0002] The main principle of the blister production line is to heat and soften the flat plastic hard sheet, then use vacuum adsorption to the mold surface, and then cool it to form. It is widely used in plastic packaging, lighting, advertising, decoration and other industries. The main advantages of blister packaging are light weight of raw and auxiliary materials, convenient transportation, good sealing performance, easy modern management, saving manpower, and improving efficiency.

[0003] The continuous blister production line includes a work table for pulling out and cutting the raw material sheets after being shaped from the inside of the blister machine. However, in the existing technology, the shaped raw material sheets are mostly laid and cut manually, which has a certain labor intensity. In addition, the shaped raw material sheets have a certain temperature, and manual cutting has certain safety hazards, which is not conducive to use.

[0004] Therefore, a continuous blister production line is needed to solve the problems in the prior art of manually laying and cutting the shaped raw material sheets, which has a certain labor intensity, and the shaped raw material sheets have a certain temperature, and manual cutting has certain safety hazards. Utility Model Content

[0005] The purpose of the present invention is to provide a continuous blister production line to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the utility model provides the following technical solution: a continuous blister production line, comprising a base, a blister machine installed at the middle position of the top of the base, a guide roller installed at a position on one side of the top of the base, a workbench fixed to the other side of the top of the base, a conveyor belt installed at the bottom of the inner cavity surface of the workbench, and a material taking and cutting mechanism for pulling and cutting raw material sheets;

[0007] The material taking and cutting mechanism includes a material setting component and a cutting component;

[0008] The material setting component includes a mounting plate fixed to the inner surface of the workbench, a rotating disk rotatably connected to the middle position of the top of the mounting plate, a motor fixed to one side of the top of the mounting plate, a bevel gear fixedly sleeved on the outer circumference of the rotating disk and the output end of the motor, a moving seat fitted on the top of the workbench, an inner groove penetrating the inner surface of the moving seat, an interference rod inserted in the inner cavity of the inner groove, a plurality of connecting columns fixed to one side of the interference rod, and a clamping component for fixing the raw material sheet, the two bevel gears are meshed and connected, and the bottom of the interference rod is fixed to the surface of the rotating disk.

[0009] It needs to be explained in the scheme that the cutting assembly includes a support seat fixed on one side of the top of the workbench, a fixed frame fixed on one side of the blister machine, three sliding seats slidingly inserted into the inner cavity of the fixed frame, a support component acting on the sliding seat, and a cutter seat arranged at the bottom of the fixed frame.

[0010] Further, the cutting assembly further includes a second hydraulic cylinder fixed on the top of one of the sliding seats, a connecting shaft fixed on one end of the sliding seat, and a third hydraulic cylinder fixed on one end of the fixed frame and a limiting rod slidingly inserted through the other two sliding seats at the middle position.

[0011] Further, the bottom of the limiting rod is fixed to the surface of the top of the cutter seat, the output end of the second hydraulic cylinder passes through the adjacent sliding seat and is fixed to the surface of the top of the cutter seat, one side of the two connecting shafts is fixed to the surface of the other sliding seat, and one end of the other connecting shaft passes through the fixed frame and is fixed to the output end of the third hydraulic cylinder.

[0012] As a preferred embodiment, the clamping component includes a clamping seat fixed on one side of the connecting column, a clamping roller fixed on the inner surface of the bottom of the clamping seat, a first hydraulic cylinder fixed on the top of the clamping seat, and a clamping strip arranged on the top of the clamping roller. The output end of the first hydraulic cylinder passes through the clamping seat and is fixed to the surface of the top of the clamping strip.

[0013] As a preferred embodiment, the support component includes a support groove communicated and arranged at both ends of the inner cavity of the fixed frame, and a limiting strip slidingly inserted into the inner cavity of the support groove. One end of the two adjacent limiting strips away from each other is fixed to the surface of the adjacent sliding seat.

[0014] As a preferred embodiment, the material positioning assembly further includes a deviation prevention component, the deviation prevention component includes a limiting groove arranged at the middle position of both ends of the top of the workbench, an embedded shaft fixed in the inner cavity of the limiting groove, and a limiting sleeve slidingly sleeved on the outer surface of the embedded shaft. The top of the limiting sleeve passes through the adjacent limiting groove and is fixed to the surface of the bottom of the abutting rod.

[0015] Compared with the prior art, the continuous blister production line provided by the present application has at least the following beneficial effects:

[0016] (1) through the starting motor can make the rotating disc rotation, so that the resistance of the resistance rod under the action of the clamp seat close to the plastic machine discharge port, so that the plastic machine processing good raw material sheet in the plastic machine under the action of the conveying belt to the inside of the clamp seat, clamp roll and clamp strip clamping raw material sheet after the resistance of the resistance rod under the action of the clamp seat pull raw material sheet from the inside of the plastic machine to extract a certain distance, thus the user will be raw material sheet from the inside of the plastic machine to extract a certain length and limit, so as not to use the hand to cut the raw material sheet from the discharge port of the plastic machine before positioning to avoid the user and the contact of raw material sheet, thereby improving the convenience of the device, at the same time, improve the safety of the device.

[0017] (2) by starting the second hydraulic cylinder can make the cutter seat can be embedded in the inside of the support seat under the action of the vertical movement, so as to cut the raw material sheet in the clamp seat from the inside of the plastic machine, and by controlling the third hydraulic cylinder can make the sliding seat can slide along the front and back direction under the connection of the connecting shaft, so that the cutter seat can be located in the inside of the support seat along the front and back direction, so as to improve the cutting effect of the cutter seat, thereby further avoiding the contact of the user and the raw material sheet, thereby further improving the convenience of the device, at the same time, improve the safety of the device. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is the front view of the stereoscopic structure schematic diagram of the utility model;

[0019] Figure 2 is the structure of the utility model in Figure 1 A place of structure amplification schematic diagram;

[0020] Figure 3 is the structure of the utility model in Figure 1 B place of structure amplification schematic diagram;

[0021] Figure 4 is the stereoscopic structure schematic diagram of the utility model in workbench;

[0022] Figure 5 is the structure of the utility model in Figure 4 C place of structure amplification schematic diagram;

[0023] Figure 6 is the stereoscopic structure schematic diagram of the utility model in clamp seat.

[0024] In the figure: 1, base; 2, plastic suction machine; 3, guide roller; 4, workbench; 5, conveying belt; 6, support seat; 7, mounting plate; 8, motor; 9, rotating disc; 10, bevel gear; 11, moving seat; 12, inner groove; 13, abutting rod; 14, limiting groove; 15, embedded shaft; 16, limiting sleeve; 17, connecting column; 18, clamping seat; 19, first hydraulic cylinder; 20, clamping roller; 21, clamping strip; 22, fixed frame; 23, cutter seat; 24, sliding seat; 25, support groove; 26, limiting strip; 27, second hydraulic cylinder; 28, limiting rod; 29, third hydraulic cylinder; 30, connecting shaft. DETAILED DESCRIPTION

[0025] The following description is used to disclose the utility model so that those skilled in the art can implement the preferred embodiments in the following description of the utility model, and those skilled in the art can think of other obvious modifications.

[0026] Please refer to Figures 1-6 The utility model provides a continuous plastic suction production line, including base 1, plastic suction machine 2 is installed in the middle position of the top of base 1, guide roller 3 is installed in the position of one side of the top of base 1, workbench 4 is fixed to the other side of the top of base 1, conveying belt 5 is installed in the inner cavity surface bottom of workbench 4 and is used for pulling and cutting raw material piece taking cutting mechanism,

[0027] The taking cutting mechanism includes a material assembly and a cutting assembly.

[0028] When the raw material piece is processed, when the raw material piece is not added in the inside of plastic suction machine 2, first the front end of the raw material piece can be guided into the inside of plastic suction machine 2 by guide roller 3, and under the action of the conveying belt in the inside of plastic suction machine 2, the raw material piece is moved to the processing position in the inside of plastic suction machine 2, the conveying belt in the inside of plastic suction machine 2 is closed, the processing device of plastic suction machine 2 is opened to process the raw material piece, the processing device in the inside of plastic suction machine 2 is closed after the raw material piece is shaped by plastic suction machine 2, the conveying belt in the inside of plastic suction machine 2 is controlled again, one end of the raw material piece is extended out of plastic suction machine 2 away from one side of guide roller 3, the conveying belt in the inside of plastic suction machine 2 is closed again, the extended raw material piece is positioned by the material assembly after a certain length is pulled out of plastic suction machine 2, the raw material piece pulled out of plastic suction machine 2 is cut by the cutting assembly, and the cut raw material piece falls on the surface of conveying belt 5, so that the cut raw material piece can be conveyed to the rear end when the mounting plate 7 is started, is stored in the storage box at the rear end of conveying belt 5, and is stored in the storage box at the rear end of conveying belt 5, and the raw material piece at the rear end is conveyed to the processing position in the inside of plastic suction machine 2 after the cutting is completed, and the above operation can be completed to cut the raw material piece.

[0029] Please refer to Figures 1-6The fixed material assembly comprises a mounting plate 7 fixed to the inner surface of the workbench 4, a rotating disc 9 rotatably connected to the top of the mounting plate 7 at the middle position, a motor 8 fixed to one side of the top of the mounting plate 7, a conical gear 10 fixedly sleeved on the outer circumferential surface of the rotating disc 9 and the output end of the motor 8, a moving seat 11 abuttingly arranged on the top of the workbench 4, an inner groove 12 passing through the inner surface of the moving seat 11, a resisting rod 13 inserted into the inner cavity of the inner groove 12, a plurality of connecting columns 17 fixed to one side of the resisting rod 13, and a clamping component for fixing the raw material sheet, and the two conical gears 10 are in meshing connection, and the bottom of the resisting rod 13 is fixed to the surface of the rotating disc 9;

[0030] When the end of the processed raw material sheet flows out from the discharge port of the vacuum forming machine 2, the motor 8 is started, so that the rotating disc 9 rotates under the meshing action between the conical gears 10, so that the moving seat 11 reciprocally moves in the transverse direction under the resisting action of the resisting rod 13 to the inner cavity of the inner groove 12, so that the clamping component moves close to the raw material sheet under the connecting action of the mounting plate 7, and the motor 8 is started again after the clamping component clamps the raw material sheet, so that the resisting rod 13 moves to the position farthest away from the vacuum forming machine 2 on the top of the rotating disc 9, so that the raw material sheet is pulled out of the vacuum forming machine 2 by a certain length under the action of the clamping component.

[0031] Please refer to Figures 1-6 The clamping component comprises a clamping seat 18 fixed to one side of the plurality of connecting columns 17, a clamping roller 20 fixed to the bottom of the inner surface of the clamping seat 18, a first hydraulic cylinder 19 fixed to the top of the clamping seat 18, and a clamping strip 21 arranged on the top of the clamping roller 20, and the output end of the first hydraulic cylinder 19 passes through the clamping seat 18 and is fixed to the surface on the top of the clamping strip 21.

[0032] The clamping seat 18 moves to the position close to the raw material sheet under the action of the moving seat 11 and the connecting column 17, so that the raw material sheet is arranged at the middle position between the clamping strip 21 and the clamping roller 20, and the clamping strip 21 vertically moves downward under the action of the first hydraulic cylinder 19, so that the clamping strip 21 and the clamping roller 20 can clamp the raw material sheet from the upper and lower ends of the raw material sheet.

[0033] Please refer to Figures 1-6The cutting assembly comprises a supporting seat 6 fixed to one side of the top of the workbench 4, a fixed frame 22 fixed to one side of the blister machine 2, three sliding seats 24 slidingly inserted into the inner cavity of the fixed frame 22, a supporting component acting on the sliding seats 24, a cutter seat 23 arranged at the bottom of the fixed frame 22, a second hydraulic cylinder 27 fixed to the top of one of the sliding seats 24, a connecting shaft 30 fixed to one end of the sliding seat 24, and a third hydraulic cylinder 29 fixed to one end of the fixed frame 22 and a limiting rod 28 slidingly inserted into the middle positions of the other two sliding seats 24, the bottom of the limiting rod 28 is fixed to the surface of the top of the cutter seat 23, the output end of the second hydraulic cylinder 27 passes through the adjacent sliding seat 24 and is fixed to the surface of the top of the cutter seat 23, one side of two of the connecting shafts 30 is fixed to the surface of the other sliding seat 24, and one end of the other connecting shaft 30 passes through the fixed frame 22 and is fixed to the output end of the third hydraulic cylinder 29;

[0034] By means of the material positioning assembly, the finished raw material piece can be extended out of the blister machine 2 by a certain length, so that the raw material piece can pass through the middle position between the cutter seat 23 and the supporting seat 6, the second hydraulic cylinder 27 is started, so that the cutter seat 23 can move vertically downward, and the limiting rod 28 can limit the cutter seat 23 in this process, when the bottom of the cutter seat 23 is embedded into the inside of the supporting seat 6, the raw material piece can be cut, and when the bottom of the cutter seat 23 is embedded into the inside of the supporting seat 6, the output end of the third hydraulic cylinder 29 is controlled to cyclically extend or contract, so that the sliding seat 24 can move back and forth along the front and back directions under the connection of the connecting shaft 30, so that the bottom of the cutter seat 23 can move back and forth along the front and back directions on the inner surface of the supporting seat 6, and the cutting effect on the raw material piece can be improved.

[0035] Please refer to Figures 1-6 The supporting component comprises supporting grooves 25 communicated with the inner cavity surfaces of the fixed frame 22 at both ends and limiting strips 26 slidingly inserted into the inner cavities of the supporting grooves 25, and one end of each of two adjacent limiting strips 26 is fixed to the surface of the adjacent sliding seat 24.

[0036] Since the limiting strips 26 can be supported by the inner cavities of the supporting grooves 25 and can only slide in the inner cavities of the supporting grooves 25 when sliding, the sliding seat 24 can stably slide in the inner cavity of the fixed frame 22.

[0037] As shown in Figures 1-6 The material positioning assembly further comprises a deviation preventing component, the deviation preventing component comprises limiting grooves 14 arranged at the middle positions of both ends of the top of the workbench 4, an embedded shaft 15 fixed to the inner cavities of the limiting grooves 14, and a limiting sleeve 16 sleeved on the outer surface of the embedded shaft 15, and the top of the limiting sleeve 16 passes through the adjacent limiting groove 14 and is fixed to the surface of the bottom of the abutting rod 13.

[0038] Due to the connecting relationship between the abutting rod 13 and the limiting sleeve 16, and the limiting sleeve 16 can only slide along the outer circumferential surface of the embedded shaft 15 in the inner cavity of the adjacent position limiting groove 14 in the transverse direction, so as to limit the movement track of the abutting rod 13, so that the abutting rod 13 can smoothly reciprocate in the transverse direction.

Claims

1. A continuous blister production line, comprising a base (1), a blister machine (2) installed at the middle of the top of the base (1), a guide roller (3) installed at one side of the top of the base (1), a workbench (4) fixed to the other side of the top of the base (1), and a conveyor belt (5) installed at the bottom of the inner cavity surface of the workbench (4), characterized in that: The taking and cutting mechanism for pulling and cutting the raw material sheet is also included; The taking and cutting mechanism includes a material positioning assembly and a cutting assembly; The material positioning assembly includes a mounting plate (7) fixed to the inner surface of the workbench (4), a rotating disc (9) rotatably connected to the top of the mounting plate (7) at the middle position, a motor (8) fixed to one side of the top of the mounting plate (7), a bevel gear (10) fixedly sleeved on the outer circumferential surface of the rotating disc (9) and the output end of the motor (8), a moving seat (11) arranged on the top of the workbench (4), an inner groove (12) penetratingly formed in the inner surface of the moving seat (11), a contact rod (13) inserted into the inner cavity of the inner groove (12), a plurality of connecting columns (17) fixed to one side of the contact rod (13), and a clamping component for fixing the raw material sheet, the two bevel gears (10) are in meshing connection, and the bottom of the contact rod (13) is fixed to the surface of the rotating disc (9).

2. The continuous blister production line according to claim 1, characterized in that: The cutting assembly includes a support seat (6) fixed to one side of the top of the workbench (4), a fixed frame (22) fixed to one side of the plastic suction machine (2), three sliding seats (24) slidingly inserted into the inner cavity of the fixed frame (22), a support component acting on the sliding seats (24), and a cutter seat (23) arranged at the bottom of the fixed frame (22).

3. A continuous blister production line according to claim 2, characterized in that: The cutting assembly further includes a second hydraulic cylinder (27) fixed to the top of one of the sliding seats (24), a connecting shaft (30) fixed to one end of the sliding seat (24), and a third hydraulic cylinder (29) fixed to one end of the fixed frame (22) and a limiting rod (28) slidingly inserted through the other two sliding seats (24) at the middle position.

4. A continuous blister production line according to claim 3, characterized in that: The bottom of the limiting rod (28) is fixed to the surface of the top of the cutter seat (23), the output end of the second hydraulic cylinder (27) passes through the adjacent sliding seat (24) and is fixed to the surface of the top of the cutter seat (23), one side of the two connecting shafts (30) is fixed to the surface of the other sliding seat (24), and one end of the other connecting shaft (30) passes through the fixed frame (22) and is fixed to the output end of the third hydraulic cylinder (29).

5. The continuous blister production line according to claim 1, characterized in that: The clamping component includes a clamping seat (18) fixed to one side of the plurality of connecting columns (17), a clamping roller (20) fixed to the inner surface of the bottom of the clamping seat (18), a first hydraulic cylinder (19) fixed to the top of the clamping seat (18), and a clamping strip (21) arranged on the top of the clamping roller (20), and the output end of the first hydraulic cylinder (19) passes through the clamping seat (18) and is fixed to the surface of the top of the clamping strip (21).

6. The continuous blister production line according to claim 3, characterized in that: The support component includes a support groove (25) communicatedly formed at both ends of the inner cavity surface of the fixed frame (22) and a limiting strip (26) slidingly inserted into the inner cavity of the support groove (25), and one end of the two adjacent limiting strips (26) away from each other is fixed to the surface of the adjacent sliding seat (24).

7. The continuous blister production line according to claim 4, characterized in that: The material measuring assembly further comprises a deviation preventing component, which comprises a limiting groove (14) arranged at the middle of the top of the workbench (4), an embedded shaft (15) fixed in the inner cavity of the limiting groove (14), and a limiting sleeve (16) slidingly sleeved on the outer surface of the embedded shaft (15), the top of the limiting sleeve (16) penetrating through the adjacent limiting groove (14) and being fixed with the surface of the bottom of the resisting rod (13).