High-pressure rotating mechanism of car washer
The pneumatically controlled rotating cylinder and limit device solve the problem of angle error accumulation in the high-pressure rotating mechanism of the car washing machine after long-term use, achieving a more efficient and stable car washing effect and reducing the failure rate and manufacturing costs.
Patent Information
- Application Number
- CN202423212676.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-25
AI Technical Summary
After long-term use, the high-pressure rotating mechanism of the existing car washing machine will accumulate rotation angle errors, resulting in the water jet being unable to accurately rotate to the front and roof of the car, causing frequent car washing failures and system instability.
It adopts pneumatically controlled rotating cylinder and limit device. The output shaft of the rotating cylinder drives the limit swing arm and the limit rubber block to accurately control the angle of the rotating water spray roller, replacing the traditional motor reducer and inverter control.
It achieves more accurate rotation angle, reduces mechanical wear, improves system stability and efficiency, reduces failure rate and manufacturing cost, and extends equipment life.
Smart Images
Figure CN223456918U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to car washer technical field, concretely is a car washer high pressure rotating mechanism. BACKGROUND
[0002] The car washer is widely used for washing vehicles, and the vehicle is parked in the washing area. The car washer moves back and forth along the direction of the vehicle. The high-pressure water is lifted and rotated according to the height and shape of the vehicle. The vehicle is washed by simulation scanning. Especially for the front windshield or trunk and the front part of the vehicle, the high-pressure rotating water jet can rotate at an angle. The high-pressure water jet can directly spray the different parts of the vehicle to ensure the pressure of the water jet on the surface of the vehicle and the constant distance and impact force between the car washer and the vehicle. Therefore, the dust and soil on the surface of the vehicle can be effectively washed away.
[0003] As shown in Figure 1 , the car washer usually includes a washing platform 1 at the bottom, which has a track. A washing moving frame 2 can move on the track. The washing moving frame 2 has a rotating water spraying roller 3 inside. The rotating water spraying roller 3 is connected to the output shaft of a speed reducer 7 of a high-pressure rotating drive mechanism A through bearings 4 at both ends. The rotating water spraying roller 3 is rotated based on the high-pressure rotating drive mechanism A, so that the rotating water spraying roller 3 is opposite to the position that needs to be sprayed.
[0004] As shown in Figure 2 , the rotating water spraying roller 3 is provided with a water supply and power supply structure at the upper part, which is stored in a drag chain 14. The high-pressure rotating drive mechanism A at both ends is provided with a photoelectric detector 5. The photoelectric detectors 5 on both sides are used to detect whether there is an object between them. When there is an object, the photoelectric detectors 5 can pause or lift to avoid collision and play a role in preventing collision.
[0005] As shown in Figure 4 , at present, the rotating water spraying roller 3 is usually controlled by a rotating motor 8, proximity switches (including front proximity switch 13, middle proximity switch 12, and rear proximity switch 29), etc. A lifting pulley assembly 6 is installed on both sides of the washing moving frame 2 and can move up and down in the washing moving frame 2. A speed reducer 7 is installed on the side of the lifting pulley assembly 6. The rotating motor 8 is connected to the speed reducer 7. The output shaft of the speed reducer 7 is connected to a flange 11 and a limiting frame 10. Three proximity switches are installed on both sides and the upper part of the lifting pulley assembly 6. A drag chain frame 9 is also installed on the upper side of the front part of the speed reducer 7. When the limiting frame 10 rotates and contacts the lower surface of the drag chain frame 9, it is limited and positioned. Therefore, the limiting frame 10 can only rotate at a certain angle on the lower side of the drag chain frame 9.
[0006] An angle sensor 15 connected to the shaft of the speed reducer 7 is also installed on the lifting pulley assembly 6, which is used to detect the rotation angle (the above content, please refer to the content in Figures 1-4 ).
[0007] The existing high-pressure rotating drive mechanism in the above-mentioned flushing process, when washing the front of the vehicle, the high-pressure rotating mechanism rotates by a certain angle, so that the high-pressure water is directly opposite the front of the vehicle to be washed, when washing the roof of the vehicle, the high-pressure rotating mechanism rotates to the top of the vehicle to be washed, and the high-pressure water is directly opposite the top, when washing the tail of the vehicle to be washed, the high-pressure rotating mechanism rotates by a certain angle, so that the high-pressure rotating mechanism is directly opposite the tail of the vehicle to be washed.
[0008] In the car washing process, when the number of cars to be washed reaches a certain value, due to the small change in the rotation angle, the high-pressure water knife is repeatedly rotated back and forth, so that only a part of the turbine and the worm in the speed reducer in the rotating mechanism is worn out, when a certain number of cars are washed, the water knife should be rotated to a certain angle, and a certain time is needed to maintain the time to wash the front, roof and tail of the vehicle.
[0009] However, due to the internal mechanical wear and tear and the lubricating oil of the speed reducer, the internal wear and tear and the matching gap become larger and larger, the rotation of the car washing by a certain angle cannot be maintained, and at this time the motor is in a temporary power output moment, and then the next water knife rotation is not in place, the accumulated error becomes larger and larger, resulting in that the rotating water knife cannot rotate to the front, roof and tail of the vehicle, so that car washing failures occur frequently, and the system is unstable. Content of the utility model
[0010] The utility model aims at providing a high-pressure rotating mechanism of a car washer to solve the problems in the above-mentioned background art.
[0011] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-pressure rotating mechanism of a car washer, comprising:
[0012] a pulley frame, a rotating cylinder seat, a rotating cylinder, a lower support plate and a photoelectric detector;
[0013] The rotating cylinder seat is fixedly connected to the front wall of the pulley frame, the rotating cylinder is installed on the rotating cylinder seat, the upper part of the rotating cylinder is provided with an air inlet and outlet interface, and the front end of the output shaft of the rotating cylinder is connected with a rotating connection flange;
[0014] The lower support plate is installed on the lower surface of the rotating cylinder seat, the photoelectric detector is installed on the front wall of the lower support plate, the front side of the lower support plate is provided with a limiting base, the upper surfaces of the limiting base are symmetrically provided with limiting L plates on both sides, limiting rubber blocks are installed on the side walls opposite to each other of the two limiting L plates, and the outer wall of the output shaft of the rotating cylinder is provided with a limiting swing arm, and the bottom end of the limiting swing arm is located between the two limiting rubber blocks.
[0015] Preferably, the inner cavity bottom of the rotating cylinder seat is provided with a photoelectric frame, and the upper end of the lower support plate is connected with the lower surface of the photoelectric frame through screws.
[0016] Preferably, the bottom of the pulley frame away from the side of the rotating cylinder base is inwardly bent to form a protrusion.
[0017] Preferably, the front wall of the rotating cylinder base is connected with a water and electricity drag chain support.
[0018] Preferably, the limiting swing arm is Y-shaped, and the upper end of the limiting swing arm is connected with the outer wall of the output shaft of the rotating cylinder through a screw.
[0019] Compared with the prior art, the utility model has the beneficial effects that:
[0020] The high-pressure water knife of the car washer is controlled to rotate by using the pneumatic control, the rotating angle is more accurate, the car head, roof and tail are cleaned, the angle and state required for washing the car can be kept, the efficiency is higher, and the system stability is improved.
[0021] The pneumatic device is related to required parts, and the control is more simple than the motor speed reducer and the frequency converter, the faults generated by the electrical motor, the frequency converter and the proximity switch are reduced, the failure rate is lower, and the manufacturing cost is lower.
[0022] The overall structure is lighter in weight, the lifting load is reduced, and the service life of the lifting speed reducer is improved.
[0023] Periodic maintenance of the speed reducer and replacement of gear oil are avoided, a large amount of time is saved for follow-up, and the utilization efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a structural schematic view of an existing car washer;
[0025] Figure 2 It is a structural schematic view of a rotating water spraying roller, a bearing and a photoelectric detector of an existing car washer;
[0026] Figure 3 It is a structural schematic view of an existing high-pressure rotating driving mechanism;
[0027] Figure 4 It is a rear view structural schematic view of Figure 3 ;
[0028] Figure 5 It is a structural schematic view of the utility model;
[0029] Figure 6 It is a structural schematic view of a pulley frame and a rotating cylinder base of the utility model;
[0030] Figure 7 It is a bottom view structural schematic view of the utility model Figure 6 ;
[0031] Figure 8The utility model discloses a structure schematic diagram after being connected with the rotating water spraying roller.
[0032] In the drawing: 1, car washing platform;2, car washing mobile frame;3, rotating water spraying roller;4, bearing;5, photoelectric detector;6, lifting pulley assembly;7, speed reducer;8, rotating motor;9, drag chain frame;10, limiting frame;11, flange;12, middle proximity switch;13, front proximity switch;14, drag chain;15, angle sensor;16, pulley frame;17, lug;18, rotating cylinder seat;19, photoelectric frame;20, water and electricity drag chain support;21, lower support plate;22, limiting base;23, limiting L plate;24, limiting rubber block;25, rotating cylinder;26, air inlet and outlet interface;27, rotating connection flange;28, limiting swing arm;29, rear proximity switch. DETAILED DESCRIPTION
[0033] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0034] In the description of the utility model, it is understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0035] Embodiment one:
[0036] Please refer to Figures 1-8 The utility model provides a technical scheme: a car washer high pressure rotating mechanism, include: pulley frame 16, rotating cylinder seat 18, rotating cylinder 25, lower support plate 21 and photoelectric detector 5.
[0037] The rotating cylinder base 18 is fixedly connected to the front wall of the pulley frame 16, the rotating cylinder 25 is installed on the rotating cylinder base 18, the upper portion of the rotating cylinder 25 is provided with an air inlet and outlet interface 26, and the front end of the output shaft of the rotating cylinder 25 is connected with a rotating connection flange 27; the lower supporting plate 21 is installed on the lower surface of the rotating cylinder base 18, the photoelectric detector 5 is installed on the front wall of the lower supporting plate 21, the front side of the lower supporting plate 21 is provided with a limiting base 22, the upper surfaces of the two limiting L plates 23 are symmetrically arranged on the two sides of the limiting base 22, the limiting rubber blocks 24 are installed on the side walls of the two limiting L plates 23, and the outer wall of the output shaft of the rotating cylinder 25 is provided with a limiting swing arm 28.
[0038] The rotating connection flange 27 is connected with the shaft of the rotating water spraying roller 3 in use, the pulley is installed on the pulley frame 16, and the car washing movable frame 2 can be moved through the pulley (and needs to be used in cooperation with a driving mechanism on the car washing movable frame 2). The rotating cylinder base 18 can be forward rotated and reverse rotated through the air inlet mode change of the two air inlet and outlet interfaces 26 (the prior art, which is not repeated here). The rotating cylinder base 18 rotates the rotating water spraying roller 3 through the rotating connection flange 27, and the limiting swing arm 28 is rotated when the output shaft of the rotating cylinder base 18 rotates. The limiting swing arm 28 rotates between the two limiting rubber blocks 24, so that the limiting swing arm 28 is limited by the two limiting swing arms 28. When the limiting swing arm 28 contacts one of the limiting rubber blocks 24, the rotating water spraying roller 3 is driven to one stop point. When the limiting swing arm 28 contacts the other limiting rubber block 24, the rotating water spraying roller 3 is driven to the other stop point. Therefore, the limiting swing arm 28 can only rotate within the range, so that different positions of the automobile can be sprayed.
[0039] Embodiment two:
[0040] Please refer to Figures 1-8 The utility model provides a technical scheme based on embodiment one: the inner chamber bottom of the rotating cylinder base 18 is provided with a photoelectric frame 19, and the upper end of the lower supporting plate 21 is connected to the lower surface of the photoelectric frame 19 through a screw.
[0041] The photoelectric frame 19 is used for being connected to the lower supporting plate 21, and the photoelectric frame 19 is welded to the inner chamber bottom of the rotating cylinder base 18.
[0042] Embodiment three:
[0043] Please refer to Figures 1-8 The utility model provides a technical scheme based on embodiment one: the bottom of the pulley frame 16 away from the rotating cylinder base 18 is inwardly bent to form a protruding block 17.
[0044] The convex block 17 is arranged to protect the pulley in the pulley frame 16. Figure 8
[0045] Embodiment four
[0046] Referring to Figures 1-8 The utility model provides a technical scheme based on embodiment one: the front wall upper portion of rotary cylinder seat 18 is connected with water and electricity drag chain support 20.
[0047] The water and electricity drag chain support 20 is arranged to support the drag chain 14.
[0048] Embodiment five
[0049] Referring to Figures 1-8 The utility model provides a technical scheme based on embodiment one: the limit swing arm 28 is Y shape, and the upper end of limit swing arm 28 is connected with the output shaft outer wall of rotary cylinder 25 through screw.
[0050] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above, and it is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model; therefore, no matter from which point, the embodiment should be regarded as exemplary and non-restrictive, and the scope of the utility model is defined by the appended claims instead of the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims should be included in the utility model, and any figure mark in the claims should not be regarded as limiting the claims.
[0051] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A high pressure rotating mechanism for a car washer, characterized by, Include: Pulley frame (16), rotating cylinder seat (18), rotating cylinder (25), lower support plate (21) and photoelectric detector (5); Wherein, the rotating cylinder seat (18) is fixedly connected on the front wall of the pulley frame (16), the rotating cylinder (25) is installed on the rotating cylinder seat (18), the upper portion of the rotating cylinder (25) is provided with an air inlet and outlet interface (26), and the front end of the output shaft of the rotating cylinder (25) is connected with a rotating connection flange (27); The lower support plate (21) is installed on the lower surface of the rotating cylinder seat (18), the photoelectric detector (5) is installed on the front wall of the lower support plate (21), the front side of the lower support plate (21) is provided with a limiting base (22), the upper surface of the limiting base (22) is symmetrically provided with a limiting L plate (23) on both sides, the side wall of the two limiting L plates (23) is provided with a limiting rubber block (24), and the outer wall of the output shaft of the rotating cylinder (25) is provided with a limiting swing arm (28), and the bottom end of the limiting swing arm (28) is located between the two limiting rubber blocks (24).
2. A high pressure rotating mechanism for a car washing machine according to claim 1, characterized in that: The inner cavity bottom of the rotating cylinder seat (18) is provided with a photoelectric frame (19), and the upper end of the lower support plate (21) is connected with the lower surface of the photoelectric frame (19) through screws.
3. A high pressure rotating mechanism for a car washing machine according to claim 1, characterized in that: The bottom of the pulley frame (16) away from the rotating cylinder seat (18) side is inwardly bent to form a protrusion (17).
4. The high pressure rotating mechanism of claim 1, wherein: The front wall of the rotating cylinder seat (18) is connected with a water and electricity drag chain support (20).
5. The high pressure rotating mechanism of claim 1, wherein: The limiting swing arm (28) is Y-shaped, and the upper end of the limiting swing arm (28) is connected with the outer wall of the output shaft of the rotating cylinder (25) through screws.