Knitted sock packaging and feeding device
By designing a knitted sock packaging feeding device, and using a motor to control the movement of the sock clamping plate and limit switches, the problem of automatic feeding and positioning of socks in the head-card packaging process in the existing technology has been solved, and the efficient operation of automated packaging has been achieved.
Patent Information
- Application Number
- CN202423300599.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing automated packaging production lines for knitted socks struggle to achieve automated feeding, accurate positioning, and automatic retraction of socks during the head-card packaging process.
A knitted sock packaging feeding device was designed, including a sock clamping mechanism and a feeding mechanism. The movement of the sock clamping plate is controlled by horizontal and vertical motors to achieve sock clamping, forward feeding and retraction. Limit switches are used to ensure positioning and safe movement.
It achieves automatic clamping, forward feeding, and return functions for socks, ensuring accurate positioning and safe operation during the packaging process, and adapting to the packaging needs of socks of different sizes.
Smart Images
Figure CN223457251U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of knitting socks production, specifically to a knitting sock packaging feeding device. BACKGROUND
[0002] In the knitting sock production process, the socks that are completed knitting and shaping need to be packaged, and the packaging methods include waist seal and head card, etc. The waist seal packaging method wraps the middle part of the sock with a ring-shaped paper card and fixes it by binding or pasting. The head card packaging method clamps the sock toe part with a folded paper card from above and binds it. Since the head card packaging is suitable for installing a hook to hang and display the socks, it is applied more and more widely.
[0003] The production of knitting socks is huge, and the packaging link needs to improve the automation production capacity. In the current automatic packaging production line of knitting socks, the conveying belt is often used to convey the socks for the packaging equipment. It can only translate the socks in one direction and cannot meet the needs of automatic feeding before packaging, accurate positioning during packaging, and automatic withdrawal after packaging in the scene of head card automatic packaging. Therefore, it is necessary to develop a knitting sock packaging feeding device to meet the above requirements. UTILITY MODEL CONTENT
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a knitting sock packaging feeding device for the feeding mechanism of the head card automatic packaging equipment of knitting socks. The device is suitable for various specifications of socks, clamps the socks tightly, feeds them forward to the packaging mechanism, accurately positions the socks during packaging, takes them out backward after completing the packaging, and can effectively solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides a knitting sock packaging feeding device, which comprises a sock clamping mechanism and a feeding mechanism.
[0006] The feeding mechanism comprises a horizontal base, two pulley seats are arranged on the horizontal base, two pulleys are installed on the two pulley seats through bearings, and a belt is installed between the two pulleys. One end of one of the pulleys is provided with a horizontal motor seat and a horizontal motor, and the horizontal motor controls the rotation of the pulley. One side of the horizontal base is provided with a horizontal guide rail seat, a horizontal guide rail and a horizontal sliding block are fixedly installed on the horizontal guide rail seat, and the horizontal guide rail is parallel to the belt.
[0007] The sock clamping mechanism comprises a vertical base fixedly connected with the horizontal sliding block, one side of the vertical base being fixedly connected with a mounting plate one, the mounting plate one being fixed on the belt through a clamping plate; the horizontal motor drives the belt to further drive the vertical base to move horizontally; the other side of the vertical base is fixedly provided with a vertical guide rail and a vertical sliding block, the vertical sliding block being fixedly provided with a mounting plate two, the mounting plate two being fixedly provided with a sock clamping plate; the vertical sliding block is further fixedly provided with a vertical motor base and a vertical motor, the vertical motor controlling the mounting plate two to move up and down; the bottom of the vertical base is fixedly connected with a sock clamping bottom plate, the position of the sock clamping bottom plate corresponding to the sock clamping plate up and down.
[0008] The above structure provides a vertical motion control function, can control the sock clamping plate to move up and down, cooperates with the fixed sock clamping bottom plate, realizes clamping of the sock, simultaneously provides a horizontal motion control function, can control the vertical base to move forward and backward, and further realizes forward feeding and back feeding of the sock.
[0009] Further, the shape of the sock clamping bottom plate is a rectangular flat plate, the width of one end away from the vertical base narrows to the middle, the end is provided with a groove in the middle, and bifurcation is formed.
[0010] Further, the shape of the sock clamping plate is two long strips, the ends correspond to the bifurcation of the end of the sock clamping bottom plate up and down.
[0011] The shape structure of the sock clamping bottom plate and the sock clamping plate, the sock clamping bottom plate near the vertical base is wide, the sock clamping bottom plate near the vertical base is narrow, so that the sock packaging operation table operation is not affected; the shape of the sock clamping plate corresponds to the narrow end of the sock clamping bottom plate, so that the sock is clamped; the groove in the end of the sock clamping bottom plate is convenient for binding when the sock is packaged.
[0012] Further, the horizontal base is further fixedly provided with a limit switch seat, the limit switch seat being long strip-shaped and parallel to the belt, three limit switches being fixedly provided on the limit switch seat, the three limit switches being a proximal limit switch, a starting point positioning switch and a distal limit switch respectively; a limit stop plate is fixedly provided on one side of the mounting plate one close to the limit switch seat.
[0013] The above design realizes the positioning and limitation of the front and back movement of the sock clamping mechanism through the cooperation of the limiting stopper and the three limiting switches. When the horizontal motor controls the sock clamping mechanism to move to the position corresponding to the limiting stopper and the start point limiting switch, the start point limiting switch controls the horizontal motor to stop through the sending of a control signal, thereby realizing the control of the sock clamping mechanism to return to the working start point. When the sock clamping mechanism moves to the position corresponding to the limiting stopper and the near-end limiting switch or the far-end limiting switch, the sock clamping mechanism is about to exceed the safe range of movement, and the near-end limiting switch or the far-end limiting switch controls the horizontal motor to stop through the sending of a control signal, thereby ensuring the safety of the device operation.
[0014] Preferably, a triangular plate one is fixedly installed above the mounting plate one, and a vertical surface of the triangular plate one is fixedly connected with the vertical base. Since the sock clamping mechanism is a mechanism that moves in suspension, the triangular plate one strengthens the fixed connection between the vertical base and the mounting plate one.
[0015] Preferably, the sock clamping plate is connected with the mounting plate two through a triangular plate two and two long inclined plates, the vertical surface of the triangular plate two is fixed on the vertical base, the bottom surface of the triangular plate two is provided with grooves for embedding and fixedly installing the two long inclined plates, the long inclined plates are gradually thinned in thickness away from the triangular plate two, and the bottom surface of the long inclined plate is fixedly connected with the sock clamping plate. The triangular plate two and the long inclined plate stabilize and fix the sock clamping plate, and are relatively thick and heavy, so as to balance the weight of the suspended front extension part of the sock clamping plate.
[0016] Preferably, the sock clamping bottom plate is connected with the vertical base through a connecting plate, the connecting plate is in a long strip shape, the side surface of the connecting plate is fixedly connected with the vertical base, and the bottom of the connecting plate is fixedly connected with the sock clamping bottom plate.
[0017] During the working of the utility model, the sock clamping mechanism returns to the position corresponding to the start point limiting switch of the limiting stopper, and the sock clamping plate is lifted by the vertical motor; a pair of socks to be packaged are placed on the sock clamping bottom plate, the sock clamping plate is pressed down by the vertical motor, and the sock clamping plate clamps the socks in cooperation; the horizontal motor controls the sock clamping mechanism to move forward, and the sock toe part is fed into the workbench of the head card automatic packaging equipment; the vertical motor drives the sock clamping plate to lift, and the clamping of the socks is released, so that the head card automatic packaging equipment performs positioning and adjustment on the socks and then performs head card packaging; after the head card packaging is completed, the vertical motor drives the sock clamping plate to clamp the socks, the horizontal motor drives the sock clamping mechanism to move backward, and the sock clamping mechanism returns to the start point position and enters the next cycle.
[0018] Compared with the prior art, the knitted sock packaging feeding device has the following beneficial effects:
[0019] 1. The utility model provides automatic clamping, automatic forward sending and return function, through automatic control to motor, loosen the clamping to stocking in packaging so that packaging positioning, can cooperate with the packaging action process of packaging equipment;
[0020] 2. The utility model provides position limiting mechanism, can help the stocking clamping mechanism automatic positioning to the starting position, and limit the stocking clamping mechanism to exceed the safe movement range;
[0021] 3, the shape cooperation of stocking clamping plate and stocking clamping bottom plate can adapt to various specifications of stocking, and adapt to the requirement of packaging workbench, do not affect head card packaging. DRAWINGS
[0022] Figure 1 It is the first angle structure schematic diagram of the utility model;
[0023] Figure 2 It is the second angle structure schematic diagram of the utility model;
[0024] Figure 3 It is Figure 2 It is the partial close -up of A bureau;
[0025] Figure 4 It is the third angle structure schematic diagram of the utility model;
[0026] In the drawing: 1, horizontal base; 2, pulley seat; 3, pulley; 4, belt; 5, horizontal guide rail seat; 6, horizontal guide rail; 7, horizontal sliding block; 8, limit switch seat; 9, limit switch; 10, horizontal motor seat; 11, horizontal motor; 12, mounting plate one; 13, clamping plate; 14, limit baffle; 15, triangular plate one; 16, vertical base; 17, vertical guide rail; 18, vertical sliding block; 19, vertical motor seat; 20, vertical motor; 21, mounting plate two; 22, triangular plate two; 23, long inclined plate; 24, stocking clamping plate; 25, connecting plate; 26, stocking clamping bottom plate. DETAILED DESCRIPTION
[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0028] Embodiment one: refer to Figures 1-4The utility model provides a kind of knitted socks packaging feeding device, including sock clamping mechanism and feeding mechanism;The feeding mechanism includes horizontal baseplate 1, two belt pulley seats 2 are equipped on horizontal baseplate 1, two belt pulley seats 2 are equipped with two belt pulleys 3 by bearing, and belt 4 is installed between two belt pulleys 3;One end of one of belt pulley 3 is equipped with horizontal motor seat 10 and horizontal motor 11, and horizontal motor 11 controls the rotation of belt pulley 3;Horizontal baseplate 1 side is equipped with horizontal guide rail seat 5, and horizontal guide rail 6 and horizontal sliding block 7 are fixedly installed on horizontal guide rail seat 5, and horizontal guide rail 6 is parallel with belt 4;
[0029] The sock clamping mechanism includes vertical baseplate 16, and vertical baseplate 16 is fixedly connected with horizontal sliding block 7, and vertical baseplate 16 side is fixedly connected with mounting plate one 12, and mounting plate one 12 is fixed on belt 4 by clamping plate 13;Horizontal motor 11 drives belt 4 in turn to drive vertical baseplate 16 to move horizontally;Vertical baseplate 16 other side is fixedly installed with vertical guide rail 17 and vertical sliding block 18, and vertical sliding block 18 is fixed with mounting plate two 21, and mounting plate two 21 is fixedly installed with sock clamping plate 24;Vertical sliding block 18 is also fixedly installed with vertical motor seat 19 and vertical motor 20, and vertical motor 20 controls mounting plate two 21 to move up and down;Vertical baseplate 16 bottom is fixedly connected with sock clamping bottom plate 26, and the position of sock clamping bottom plate 26 corresponds with sock clamping plate 24 up and down.
[0030] The shape of sock clamping bottom plate 26 is rectangular flat plate, and the width of one end away from vertical baseplate 16 narrows to the middle, and recess is equipped in the middle of end, to form bifurcation;The shape of sock clamping plate 24 is two long strips, and end corresponds with bifurcation of sock clamping bottom plate 26 up and down.
[0031] The utility model above structure provides vertical motion control function, can control sock clamping plate to move up and down, cooperates with fixed sock clamping bottom plate, realizes to the clamping of sock, simultaneously provides horizontal motion control function, can control vertical baseplate to move back and forth, in turn realizes the forward sending and back of sock.The shape structure of sock clamping bottom plate and sock clamping plate, the sock clamping bottom plate of one side close to vertical baseplate is wide, is convenient for placing sock, and the sock clamping bottom plate of one side close to vertical baseplate narrows, so as to not affect the operation of sock packaging operation platform;The shape of sock clamping plate corresponds with the end of sock clamping bottom plate narrowing, is convenient for clamping sock;The recess of sock clamping bottom plate end is convenient for binding when sock packaging.
[0032] Embodiment two: refer to Figures 1-4 On the basis of embodiment one, horizontal baseplate 1 is also fixedly installed with limit switch seat 8, and limit switch seat 8 is long strip and parallel with belt 4, and three limit switches 9 are fixedly installed on limit switch seat 8, and three limit switches 9 are near-end limit switch, starting point positioning switch and far-end limit switch respectively;Limiting baffle 14 is fixedly installed on the side of mounting plate one 12 close to limit switch seat 8 direction.
[0033] The above design realizes positioning and limiting of the forward and backward movement of the sock clamping mechanism through cooperation of the limiting stopper and the three limiting switches. When the horizontal motor controls the sock clamping mechanism to move to the position corresponding to the limiting stopper and the start point limiting switch, the start point limiting switch controls the horizontal motor to stop through sending a control signal, thereby realizing control of the sock clamping mechanism to return to the working start point. When the sock clamping mechanism moves to the position corresponding to the limiting stopper and the near-end limiting switch or the far-end limiting switch, i.e. is about to exceed the safe range of movement, the near-end limiting switch or the far-end limiting switch controls the horizontal motor to stop through sending a control signal, thereby ensuring safety of operation of the device.
[0034] Embodiment three: refer to Figures 1-4 On the basis of embodiment two, a triangular plate one 15 is fixedly installed above the mounting plate one 12, and a vertical surface of the triangular plate one 15 is fixedly connected with the vertical base 16. Since the sock clamping mechanism is a mechanism that moves in suspension, the triangular plate one plays a role of strengthening the fixed connection between the vertical base and the mounting plate one.
[0035] The sock clamping plate 24 is connected with the mounting plate two 21 through the triangular plate two 22 and the long inclined plate 23, and the triangular plate two 22 and the long inclined plate 23 are both two. The vertical surface of the triangular plate two 22 is fixed on the vertical base 16, the bottom surface of the triangular plate two 22 is provided with a groove, the two long inclined plates 23 are embedded and fixedly installed in the groove, the long inclined plate 23 is gradually thinned in thickness from the triangular plate two 22, and the bottom surface of the long inclined plate 23 is fixedly connected with the sock clamping plate 24. The triangular plate two and the long inclined plate play a role of stably fixing the sock clamping plate, and are relatively thick and heavy, so as to balance the weight of the suspended front stretching part of the sock clamping plate.
[0036] The sock clamping bottom plate 26 is connected with the vertical base 16 through the connecting plate 25, the connecting plate 25 is in a long strip shape, the side surface of the connecting plate 25 is fixedly connected with the vertical base 16, and the bottom of the connecting plate 25 is fixedly connected with the sock clamping bottom plate 26.
[0037] During operation of the utility model, the sock clamping mechanism is homed to the position of the start point limiting switch corresponding to the limiting stopper, and the sock clamping plate is lifted by the vertical motor; a pair of socks to be packaged are placed on the sock clamping bottom plate, the sock clamping plate is pressed down by the vertical motor, and the sock clamping plate is clamped with the sock clamping bottom plate to clamp the socks; the horizontal motor controls the sock clamping mechanism to move forward, and the sock is fed into the workbench of the head card automatic packaging equipment; the vertical motor drives the sock clamping plate to lift, and the clamping of the socks is released, so that the head card automatic packaging equipment performs positioning and adjustment on the socks and then performs head card packaging; after the head card packaging is completed, the vertical motor drives the sock clamping plate to clamp the socks, the horizontal motor drives the sock clamping mechanism to move backward, and the sock clamping mechanism returns to the start point position and enters the next cycle.
[0038] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A hosiery packaging feed device characterized by: The device comprises a sock clamping mechanism and a feeding mechanism. The feeding mechanism comprises a horizontal base, two pulley seats are arranged on the horizontal base, two pulleys are arranged on the two pulley seats through bearings, and a belt is arranged between the two pulleys; one end of one of the pulleys is provided with a horizontal motor seat and a horizontal motor, the horizontal motor controls the rotation of the pulley; a horizontal guide rail seat is arranged on one side of the horizontal base, a horizontal guide rail and a horizontal sliding block are fixedly arranged on the horizontal guide rail seat, and the horizontal guide rail is parallel to the belt. The sock clamping mechanism comprises a vertical base, the vertical base is fixedly connected with the horizontal sliding block, a mounting plate one is fixedly connected on one side of the vertical base, and the mounting plate one is fixed on the belt through a clamping plate; the horizontal motor drives the belt to further drive the horizontal movement of the vertical base; a vertical guide rail and a vertical sliding block are fixedly arranged on the other side of the vertical base, a mounting plate two is fixed on the vertical sliding block, and a sock clamping plate is fixedly arranged on the mounting plate two; a vertical motor seat and a vertical motor are further fixedly arranged on the vertical sliding block, and the vertical motor controls the up-down movement of the mounting plate two; a sock clamping bottom plate is fixedly connected with the vertical base, and the position of the sock clamping bottom plate corresponds to the sock clamping plate.
2. The knitted hosiery package feed apparatus of claim 1 wherein: The shape of the sock clamping bottom plate is a rectangular flat plate, the width of one end away from the vertical base is narrowed to the middle, a groove is arranged in the middle of the end, and a bifurcation is formed; the shape of the sock clamping plate is two long strips, and the ends correspond to the bifurcation of the sock clamping bottom plate.
3. The knitted hosiery package feed apparatus of claim 1 wherein: A limit switch seat is further fixedly arranged on the horizontal base, the limit switch seat is long and parallel to the belt, three limit switches are fixedly arranged on the limit switch seat, and the three limit switches are respectively a proximal limit switch, a starting point positioning switch and a distal limit switch; a limit baffle is fixedly arranged on one side of the mounting plate one close to the limit switch seat.
4. The knitted hosiery package feed apparatus of claim 1 wherein: A triangular plate one is fixedly arranged above the mounting plate one, and a vertical surface of the triangular plate one is fixedly connected with the vertical base.
5. The knitted hosiery package feed apparatus according to claim 1 wherein: The sock clamping plate is connected with the mounting plate two through a triangular plate two and two long inclined plates, the triangular plate two and the long inclined plates are two in number, a vertical surface of the triangular plate two is fixed on the vertical base, a bottom surface of the triangular plate two is provided with a groove, the two long inclined plates are embedded and fixedly arranged in the groove, the long inclined plates gradually thin from the triangular plate two, and a bottom surface of the long inclined plate is fixedly connected with the sock clamping plate.
6. The knitted hosiery package feed apparatus according to claim 1 wherein: The sock clamping bottom plate is connected with the vertical base through a connecting plate, the connecting plate is long, a side surface of the connecting plate is fixedly connected with the vertical base, and a bottom of the connecting plate is fixedly connected with the sock clamping bottom plate.