Automatic intelligent logistics system for battery jar bodies

Abstract

The utility model relates to the technical field of automatic logistics, in particular to an automatic and intelligent logistics system for battery jar bodies. Comprising a first production incoming material area, a second production incoming material area, a third production incoming material area, a first incoming material conveying line, a second incoming material conveying line, a double-line interaction area, a first incoming material shaping area, a second incoming material shaping area, a first intelligent visual sorting line, a second intelligent visual sorting line, a first robot stacking, packaging and shipping area and a second robot stacking, packaging and shipping area. And a first abnormal discharge port and a second abnormal discharge port. According to the automatic logistics system, integration, conveying, recognition, sorting, stacking, packaging and delivery of battery tank products are completed through automatic logistics, the battery tank production efficiency is greatly improved, the automation degree and the intelligent degree are high, the system can automatically check and solve abnormal conditions occurring in the working process, and the working efficiency is greatly improved. The safety is greatly improved, and the production and use requirements of modernized large and small factories are met.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic logistics technical field, concretely is a battery tank body automatic intelligent logistics system. BACKGROUND

[0002] With the rapid development of modern society, domestic economic structure adjustment and the high speed development of logistics industry, our country logistics industry changes, traditional manual operation has been unable to satisfy the market requirement, the mode of logistics operation is from manual operation is towards automatic logistics system operation advancement, automatic logistics system has broad application prospect, plays the huge role and advantage in reliability, superiority, the applicability of application field and the economic benefit, cost etc.

[0003] The traditional battery tank body product equipment produces by manual operation and is taken away by manual stacking and packing transportation, and this mode has the disadvantages of high labor intensity, high cost, low efficiency, is not favorable to the full automation process of enterprises, and has the disadvantages of large floor area, low space utilization, chaotic field layout, in addition, the battery tank body product also has the characteristics of various types and different specifications, therefore, we provide a battery tank body automatic intelligent logistics system. UTILITY MODEL CONTENTS

[0004] To solve the above technical problems, the application embodiment provides a battery tank body automatic intelligent logistics system, which comprises:

[0005] A first production incoming material area, a second production incoming material area and a third production incoming material area;

[0006] A first incoming material conveying line and a second incoming material conveying line, the first incoming material conveying line is fixedly connected at the lower end of the first production incoming material area and fixedly connected in a back-to-back shape at the lower end of the third production incoming material area, and the second incoming material conveying line is fixedly connected at the upper end of the second production incoming material area and fixedly connected in a reverse back-to-back shape with the first incoming material conveying line side by side;

[0007] A double-line interaction area, which is fixedly connected at the tail end of the first incoming material conveying line and the second incoming material conveying line;

[0008] A first incoming material shaping area and a second incoming material shaping area, which are fixedly connected side by side at the tail end of the double-line interaction area;

[0009] A first intelligent visual sorting line and a second intelligent visual sorting line, which are fixedly connected side by side at the tail end of the first incoming material shaping area and the second incoming material shaping area;

[0010] The first robot stacking and packing delivery area and the second robot stacking and packing delivery area are fixedly connected to the left side of the first intelligent visual sorting line and the right side of the second intelligent visual sorting line respectively.

[0011] The first abnormality discharge port and the second abnormality discharge port are fixedly connected to the tail ends of the first intelligent visual sorting line and the second intelligent visual sorting line.

[0012] In some embodiments, the first production incoming area, the second production incoming area and the third production incoming area each include a production device and a branch belt conveyor, the branch belt conveyor is fixedly connected to one side of the production device and is connected to the mechanical hand of the product production device, and an integrated side pushing mechanism and a main line pushing mechanism are fixedly connected to the other side of the branch belt conveyor.

[0013] In some embodiments, the first incoming conveying line and the second incoming conveying line each include a main line belt conveyor, a climbing belt conveyor, a turning belt conveyor, an aerial belt conveyor and a sorting belt conveyor, the main line belt conveyor is connected to the main line pushing mechanism and is arranged in a head-to-tail manner transversely at the end of the main line pushing mechanism, the climbing belt conveyor is fixedly connected to the head end and the tail end of the aerial belt conveyor, and the turning belt conveyor is fixedly connected to the positions where the conveying directions of the first incoming conveying line and the second incoming conveying line are changed.

[0014] In some embodiments, the double-line interaction area includes a double-line interaction pneumatic mechanism and a first pneumatic blocking mechanism, the first pneumatic blocking mechanism is fixedly connected to the tail end of the sorting belt conveyor, and the double-line interaction pneumatic mechanism is fixedly connected to the upper side of the sorting belt conveyor in a frame structure.

[0015] In some embodiments, the first incoming shaping area and the second incoming shaping area each include a pneumatic shaping mechanism and a second pneumatic blocking mechanism, the pneumatic shaping mechanism is fixedly connected to the tail end of the double-line interaction pneumatic mechanism and the left and right sides of the sorting belt conveyor.

[0016] In some embodiments, the first intelligent visual sorting line and the second intelligent visual sorting line each include a visual detection mechanism, a sorting side pushing mechanism and a sorting platform, the visual detection mechanism is fixedly connected to the upper side of the sorting belt conveyor in a frame structure, the sorting side pushing mechanism is fixedly connected to the tail end of the right side and the tail end of the left side of the sorting belt conveyor respectively, and the sorting platform is fixedly connected to the tail end of the left side and the tail end of the right side of the sorting belt conveyor in a position opposite to the sorting side pushing mechanism.

[0017] In some embodiments, the first robot palletizing and packing delivery area and the second robot palletizing and packing delivery area each comprises a palletizing robot, a palletizing platform, a moving film wrapping machine, an RGV trolley, a delivery port and a pallet unstacking machine, the palletizing robot is arranged longitudinally on both sides of the sorting platform and moves back and forth along the track, and the palletizing platform is fixedly connected to one side of the palletizing robot in a longitudinal arrangement.

[0018] In some embodiments, the moving film wrapping machine is arranged in a frame structure above the palletizing platform, and the RGV trolley is arranged longitudally on one side of the palletizing platform.

[0019] In some embodiments, the delivery port is fixedly connected to the upper end of one side of the RGV trolley, and the pallet unstacking machine is fixedly connected to the upper end of one side of the RGV trolley.

[0020] The utility model at least has the following beneficial effects:

[0021] 1、 this automatic logistics system, the integration, transport, identification, sorting, palletizing, packing and delivery of battery tank product adopt automatic logistics to complete, greatly improve the efficiency of battery tank production, automation, intelligent degree is high, and the abnormal situation that appears in the working process will be automatically investigated and solved, greatly improve the security, satisfy the production use demand of modernization large and small factory.

[0022] 2、 this automatic logistics system, get rid of the production mode of traditional manual operation, integrate production scheduling, equipment operation and quality management to form a whole, can understand the production progress, equipment operation and product quality condition of whole factory in the first time, get rid of the situation that production, equipment and quality are disjointed in the past, more beneficial to factory optimization production scheduling, improve product quality, improve equipment performance. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is the structural layout drawing of the utility model;

[0024] Figure 2 It is the structural flow chart of the utility model;

[0025] Figure 3 It is the structural layout drawing of the vision sorting area of the utility model.

[0026] In the drawing: 1, first production incoming area; 101, production equipment; 102, branch belt conveyor; 103, integrated side pushing mechanism; 104, push into main line mechanism;

[0027] 2, second production incoming area; 3, third production incoming area;

[0028] 4. First incoming conveying line; 401. Main line belt conveyor; 402. Climbing belt conveyor; 403. Turning belt conveyor; 404. Air belt conveyor; 405. Sorting belt conveyor;

[0029] 5. Second incoming conveying line;

[0030] 6. Double-line interaction area; 601. Double-line interaction pneumatic mechanism; 602. First pneumatic blocking mechanism;

[0031] 7. First incoming shaping area; 701. Pneumatic shaping mechanism; 702. Second pneumatic blocking mechanism;

[0032] 8. Second incoming shaping area;

[0033] 9. First intelligent visual sorting line; 901. Visual detection mechanism; 902. Sorting side pushing mechanism; 903. Sorting platform;

[0034] 10. Second intelligent visual sorting line;

[0035] 11. First robot stacking and packing delivery area; 111. Stacking robot; 112. Stacking platform; 113. Mobile film wrapping machine; 114. RGV trolley; 115. Delivery port; 116. Code breaking machine;

[0036] 12. Second robot stacking and packing delivery area; 13. First abnormal discharge port; 14. Second abnormal discharge port. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0038] EMBODIMENT

[0039] Please refer to Figures 1-3As shown, the utility model provides a technical solution: an automated intelligent logistics system for battery tanks, comprising a first production incoming material area 1, a second production incoming material area 2, a third production incoming material area 3, a first incoming material conveyor line 4, a second incoming material conveyor line 5, a double-line interactive area 6, a first incoming material shaping area 7, a second incoming material shaping area 8, a first intelligent visual sorting line 9, a second intelligent visual sorting line 10, a first robot palletizing, packaging and shipping area 11, a second robot palletizing, packaging and shipping area 12 and a first abnormal discharge outlet 13, a second abnormal discharge outlet 14, the first incoming material conveyor line 4 is fixedly connected to the lower end of the first production incoming material area 1 and is fixedly connected to the lower end of the third production incoming material area 3 in a U-shaped manner, the second incoming material conveyor line 5 is fixedly connected to the upper end of the second production incoming material area 2 and is in a reverse U-shaped manner The double-line interactive area 6 is fixedly connected to the tail end of the first incoming material conveyor line 4 and the second incoming material conveyor line 5, the first incoming material shaping area 7 and the second incoming material shaping area 8 are fixedly connected side by side at the tail end of the double-line interactive area 6, the first intelligent visual sorting line 9 and the second intelligent visual sorting line 10 are fixedly connected side by side at the tail end of the first incoming material shaping area 7 and the second incoming material shaping area 8, the first robot palletizing, packaging and shipping area 11 is fixedly connected to the left side of the first intelligent visual sorting line 9, the second robot palletizing, packaging and shipping area 12 is fixedly connected to the right side of the second intelligent visual sorting line 10, the first abnormal discharge outlet 13 and the second abnormal discharge outlet 14 are fixedly connected to the tail end of the first intelligent visual sorting line 9 and the second intelligent visual sorting line 10.

[0040] During the specific implementation process, the first production incoming material area 1, the second production incoming material area 2, and the third production incoming material area 3 all include product production equipment 101, branch belt conveyor 102, integrated side pushing mechanism 103, and main line pushing mechanism 104.

[0041] Among them, such as Figure 1 As shown, the branch belt conveyor 102 is fixedly connected to the left (right) side of the production equipment 101 and docked with the robot of the product production equipment 101. The integrated side push mechanism 103 and the main line push mechanism 104 are fixedly connected on the other side of the branch belt conveyor 102.

[0042] Further, such as Figure 1 As shown, after the product production equipment 101 produces materials, it is transported to the position of the integrated side pushing mechanism 103 via the branch belt conveyor 102. The integrated side pushing mechanism 103 pushes the materials into the main line mechanism 104. The materials are integrated into a group after being pushed into the main line mechanism 104 and then pushed into the main line belt conveyor 401.

[0043] like Figure 1 and Figure 3As shown, the first incoming conveying line 4 and the second incoming conveying line 5 each include a main line belt conveyor 401, a climbing belt conveyor 402, a turning belt conveyor 403, an aerial belt conveyor 404, and a sorting belt conveyor 405. The main line belt conveyor 401 is connected to the push-to-main line mechanism 104 and arranged in a head-to-tail manner at the end of the push-to-main line mechanism 104. The climbing belt conveyor 402 is fixedly connected to the head end and the tail end of the aerial belt conveyor 404. The turning belt conveyor 403 is fixedly connected to the position where the conveying direction of the first incoming conveying line 4 and the second incoming conveying line 5 is changed.

[0044] The double-line interaction area 6 includes a double-line interaction pneumatic mechanism 601 and a first pneumatic blocking mechanism 602. The first pneumatic blocking mechanism 602 is fixedly connected to the tail end of the sorting belt conveyor 405. The double-line interaction pneumatic mechanism 601 is fixedly connected above the sorting belt conveyor 405 in a frame structure.

[0045] The first incoming shaping area 7 and the second incoming shaping area 8 each include a pneumatic shaping mechanism 701 and a second pneumatic blocking mechanism 702. The pneumatic shaping mechanism 701 is fixedly connected to the tail end of the double-line interaction pneumatic mechanism 601 and the left and right sides of the sorting belt conveyor 405.

[0046] Further, Figure 1 and Figure 3 As shown, the group of materials is conveyed on the main line belt conveyor 401, conveyed through the climbing belt conveyor 402, the turning belt conveyor 403, and the aerial belt conveyor 404, and then conveyed to the double-line interaction pneumatic mechanism 601 through the sorting belt conveyor 405.

[0047] As shown, Figure 1 and Figure 3 The group of materials is conveyed to the double-line interaction pneumatic mechanism 601. If the first incoming conveying line 4 and the second incoming conveying line 5 are idle like another incoming conveying line, the group of materials is pushed to another idle incoming conveying line by the double-line interaction pneumatic mechanism 601.

[0048] As shown, Figure 1 and Figure 3 The group of materials is conveyed to the first incoming shaping area 7 and the second incoming shaping area 8 through the sorting belt conveyor 405. The pneumatic shaping mechanism 701 is pushed from the side to shape the group of materials in a squeezing manner.

[0049] As shown, Figure 1 and Figure 3As shown, the first intelligent visual sorting line 9 and the second intelligent visual sorting line 10 each include a visual detection mechanism 901, a sorting side pushing mechanism 902, and a sorting platform 903. The visual detection mechanism 901 is fixedly connected in a frame structure above the sorting belt conveyor 405 in parallel with the pneumatic shaping mechanism 701. The sorting side pushing mechanism 902 is fixedly connected at the tail end of the right side and the tail end of the left side of the sorting belt conveyor 405, respectively. The sorting platform 903 is fixedly connected at the tail end of the left side and the tail end of the right side of the sorting belt conveyor 405 in a position opposite to the sorting side pushing mechanism 902.

[0050] Further, as shown in Figure 1 and Figure 3 , after the battery cell product group material shaping is completed, the visual detection mechanism 901 performs image detection and judgment on the group material. The group material that passes the detection is conveyed to the sorting side pushing mechanism 902 for sorting. The sorting side pushing mechanism 902 pushes the group material to the sorting platform 903 position. The group material that fails the detection is conveyed to the first abnormal discharge outlet 13 and the second abnormal discharge outlet 14 for discharge.

[0051] As shown in Figure 1 and Figure 3 , the first robot stacking and packaging delivery area 11 and the second robot stacking and packaging delivery area 12 each include a stacking robot 111, a stacking platform 112, a moving film wrapping machine 113, an RGV trolley 114, a delivery port 115, and a disassembling tray machine 116. The stacking robot 111 is arranged in a longitudinal direction on both sides of the sorting platform 903 and moves back and forth along the track. The stacking platform 112 is fixedly connected in a longitudinal direction on one side of the stacking robot 111. The moving film wrapping machine 113 is arranged in a frame structure above the stacking platform 112. The RGV trolley 114 is arranged in a longitudinal direction on one side of the stacking platform 112. The delivery port 115 is fixedly connected on the upper end of one side of the RGV trolley 114. The disassembling tray machine 116 is fixedly connected on the upper end of one side of the RGV trolley 114 in parallel with the delivery port 115.

[0052] As shown in Figure 1 and Figure 3 , the group material is pushed to the sorting platform 903 position. The stacking robot 111 moves to the corresponding sorting platform 903 position, moves the group material to the tray on the stacking platform 112 for stacking, and moves to the stacking completion position after the stacking is completed. The moving film wrapping machine 113 performs film wrapping and packaging. After the film wrapping and packaging are completed, the moving film wrapping machine 113 moves to an idle position for waiting. The RGV trolley 114 moves to the corresponding position to fork away the material tray with completed film wrapping and packaging, moves the material tray with completed film wrapping and packaging to the delivery port 115.

[0053] Further, as shown in Figure 1 and Figure 3As shown, after the RGV trolley 114 moves the whole material after the film wrapping and packaging to the delivery port 115, the RGV trolley 114 moves to the position of the empty tray unstacking machine 116 to take away the empty tray and place it back to the idle stacking platform 112.

[0054] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0055] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace, and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A battery cell automated intelligent logistics system, characterized in that, The utility model relates to a kind of production lines of intelligent visual sorting, including: First production area (1), second production area (2) and third production area (3); First incoming conveying line (4) and second incoming conveying line (5), the first incoming conveying line (4) is fixedly connected in first production area (1) lower end and is fixedly connected in third production area (3) lower end in the shape of back, the second incoming conveying line (5) is fixedly connected in second production area (2) upper end and is fixedly connected with first incoming conveying line (4) side by side in the shape of reverse back; Double-line interaction area (6), the double-line interaction area (6) is fixedly connected in the tail end of first incoming conveying line (4) and second incoming conveying line (5); First incoming shaping area (7) and second incoming shaping area (8), the first incoming shaping area (7) and second incoming shaping area (8) are fixedly connected side by side in the tail end of double-line interaction area (6); First intelligent visual sorting line (9) and second intelligent visual sorting line (10), the first intelligent visual sorting line (9) and second intelligent visual sorting line (10) are fixedly connected side by side in the tail end of first incoming shaping area (7) and second incoming shaping area (8); First robot palletizing and packing delivery area (11) and second robot palletizing and packing delivery area (12), the first robot palletizing and packing delivery area (11) is fixedly connected in the left side of first intelligent visual sorting line (9), and the second robot palletizing and packing delivery area (12) is fixedly connected in the right side of second intelligent visual sorting line (10); First abnormal discharge outlet (13) and second abnormal discharge outlet (14), the first abnormal discharge outlet (13) and second abnormal discharge outlet (14) are fixedly connected side by side in the tail end of first intelligent visual sorting line (9) and second intelligent visual sorting line (10).

2. The battery cell automated intelligent logistics system of claim 1, wherein: The first production area (1), second production area (2) and third production area (3) all include production equipment (101) and branch line belt conveyor (102), the branch line belt conveyor (102) is fixedly connected in one side of production equipment (101), and is connected with the mechanical hand of product production equipment (101), integrated side pushing mechanism (103) and push into main line mechanism (104) are fixedly connected in the other side of the branch line belt conveyor (102).

3. The battery cell automated intelligent logistics system of claim 2, wherein: The first incoming conveying line (4) and second incoming conveying line (5) all include main line belt conveyor (401), climbing belt conveyor (402), turning belt conveyor (403), aerial belt conveyor (404) and sorting belt conveyor (405), the main line belt conveyor (401) is connected with push into main line mechanism (104), and is transversely arranged in the end of push into main line mechanism (104) in head-to-tail, the climbing belt conveyor (402) is fixedly connected in the head end and tail end of aerial belt conveyor (404), the turning belt conveyor (403) is fixedly connected in the position of first incoming conveying line (4) and second incoming conveying line (5) conversion conveying direction.

4. The battery cell automated intelligent logistics system of claim 3, wherein: The double-line interactive area (6) comprises a double-line interactive pneumatic mechanism (601) and a first pneumatic blocking mechanism (602), wherein the first pneumatic blocking mechanism (602) is fixedly connected to the tail end of the sorting belt conveyor (405), and the double-line interactive pneumatic mechanism (601) is fixedly connected above the sorting belt conveyor (405) in the form of a frame mechanism.

5. The battery cell automated intelligent logistics system of claim 4, wherein: The first incoming material shaping zone (7) and the second incoming material shaping zone (8) both comprise a pneumatic shaping mechanism (701) and a second pneumatic blocking mechanism (702), wherein the pneumatic shaping mechanism (701) is fixedly connected to the tail end of the double-line interactive pneumatic mechanism (601) and the left and right sides of the sorting belt conveyor (405).

6. The battery cell automated intelligent logistics system of claim 5, wherein: The first intelligent visual sorting line (9) and the second intelligent visual sorting line (10) both comprise a visual detection mechanism (901), a sorting side-pushing mechanism (902) and a sorting platform (903); the visual detection mechanism (901) and the pneumatic shaping mechanism (701) are arranged side by side to form a frame structure and are fixedly connected above the sorting belt conveyor (405); the sorting side-pushing mechanism (902) is fixedly connected to the right and left tail ends of the sorting belt conveyor (405), respectively; and the sorting platform (903) is fixedly connected to the left and right tail ends of the sorting belt conveyor (405) at positions facing the sorting side-pushing mechanism (902).

7. The battery cell automated intelligent logistics system of claim 6, wherein: The first robot palletizing, packaging and shipping area (11) and the second robot palletizing, packaging and shipping area (12) both include a palletizing robot (111), a palletizing platform (112), a mobile film wrapping machine (113), an RGV trolley (114), a shipping port (115) and a palletizer (116). The palletizing robot (111) is longitudinally arranged on both sides of the sorting platform (903) and moves back and forth along the track. The palletizing platform (112) is longitudinally arranged and fixedly connected to one side of the palletizing robot (111).

8. The battery cell automated intelligent logistics system of claim 7, wherein: The mobile film wrapping machine (113) is in a frame structure and is arranged above the stacking platform (112), and the RGV trolley (114) is arranged longitudinally and is arranged on one side of the stacking platform (112).

9. The battery cell automated intelligent logistics system of claim 8, wherein: The delivery port (115) is fixedly connected to the upper end of one side of the RGV trolley (114), and the depalletizing machine (116) is arranged side by side with the delivery port (115) and is fixedly connected to the upper end of one side of the RGV trolley (114).

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