Spandex large-batch silk spindle temporary storage equipment

Abstract

The utility model provides spandex large-batch silk spindle temporary storage equipment which comprises a single-box conveying line, a first label code scanner, an automatic stacking area, an exception handling position, a return line, a second label code scanner and an AGV trolley, the first label code scanner is arranged on the side portion of the single-box conveying line, the automatic stacking area is arranged on one side of the single-box conveying line, and the second label code scanner is arranged on the other side of the single-box conveying line. The exception handling position is arranged at the tail end of the single-box conveying line, an inlet of the return line is adjacent to the exception handling position, a second label code scanner is arranged on the side portion of the return line, and an outlet of the return line is connected with the single-box conveying line through a second jacking transplanter; the PLC is connected with the first label code scanner, the second label code scanner, the first jacking transplanter, the second jacking transplanter, the mechanical arm and the AGV. According to the utility model, by optimizing the logistics path planning, the devices in the spandex packaging and storage links are reasonably arranged, the processes are effectively matched and joined, the occupied area is reduced, the manual intervention is reduced, and the efficiency and reliability of the whole production line are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of spandex bulk spool buffer equipment. BACKGROUND

[0002] With the development of modern textile industry, the application of automatic production equipment is increasingly widespread. The traditional spool packaging, storage and handling usually rely on manual completion, which is not only inefficient, but also prone to increase the labor intensity of workers and high production cost. In recent years, although various automatic storage devices have appeared on the market, most of the devices have complex structure, unreasonable device structure setting, unreasonable connection of each spandex packaging and storage process, resulting in large floor area and insufficient production efficiency improvement, which is difficult to meet the needs of small and medium-sized enterprises.

[0003] For example, many companies still use manual packaging machines to package spandex. Workers put spandex into packaging bags, then seal the bag opening, and finally put the packaged spandex into cartons or woven bags. This method is relatively cumbersome, requires a large amount of manual labor, and may produce errors due to the different proficiency of workers. Manual packaging machines require a large amount of manual operation, and each step requires manual intervention, so the packaging efficiency is relatively low. In order to improve efficiency, reduce cost and improve packaging quality, some companies have shifted to partially automated mechanisms to package spandex. However, the existing mode of operation has unreasonable device structure setting, and the connection of each spandex packaging and storage process is unreasonable, which requires a large area for spool buffer area to meet the production characteristics of various spandex. When the packaging efficiency is improved, the later stacking and turnover warehouse efficiency cannot keep up, resulting in that the packaged products cannot be quickly put into the warehouse, and the overall production efficiency cannot be substantially improved.

[0004] Therefore, it is necessary to develop and design a spandex bulk spool buffer equipment, which optimizes the logistics path planning, reasonably sets each device in the spandex packaging and storage link, effectively coordinates and connects each process, improves the efficiency of bulk spandex spool stacking and turnover into the warehouse, greatly reduces the floor area, reduces manual intervention, improves the speed and accuracy of material handling, and improves the efficiency and reliability of the entire production line. UTILITY MODEL CONTENTS

[0005] The technical problem to be solved by the utility model is to provide a spandex bulk spool buffer equipment, which optimizes the logistics path planning, reasonably sets each device in the spandex packaging and storage link, effectively coordinates and connects each process, improves the efficiency of bulk spandex spool stacking and turnover into the warehouse, greatly reduces the floor area, reduces manual intervention, improves the speed and accuracy of material handling, and improves the efficiency and reliability of the entire production line.

[0006] The utility model discloses a realize thus,

[0007] A spandex large batch spool buffering device, including single box conveying line, first label scanning code ware, automatic stacking area, exception processing position, backflow line, second label scanning code ware, AGV dolly and PLC controller,

[0008] The first label scanning code ware is arranged at the side of the single box conveying line, the automatic stacking area is arranged at one side of the single box conveying line, the exception processing position is arranged at the tail end of the single box conveying line, the backflow line is arranged at the rear section of the single box conveying line in parallel, the inlet of the backflow line is arranged adjacent to the exception processing position, the side of the backflow line is provided with the second label scanning code ware, and the outlet of the backflow line is communicated with the single box conveying line through a second jacking transplanting machine.

[0009] The automatic stacking area includes a to-be-grabbed conveying line, a mechanical hand, a mechanical hand sliding rail and a plurality of stack buffering positions, the inlet of the to-be-grabbed conveying line is connected with the single box conveying line perpendicularly, and a first jacking transplanting machine is arranged at the connecting position of the single box conveying line and the to-be-grabbed conveying line, the tail end of the to-be-grabbed conveying line is arranged adjacent to the mechanical hand sliding rail, and the mechanical hand is slidingly arranged on the mechanical hand sliding rail, and the stack buffering positions are arranged on the two sides of the mechanical hand sliding rail.

[0010] The stack buffering position is provided with a stack plate for stacking, and the AGV dolly is used for moving the turnover stack plate.

[0011] The PLC controller is in communication connection with the first label scanning code ware, the second label scanning code ware, the first jacking transplanting machine, the second jacking transplanting machine, the mechanical hand and the AGV dolly respectively.

[0012] Further, the utility model also includes a hoist, and the hoist is arranged at the front end of the single box conveying line.

[0013] Further, the utility model also includes an exception spool buffering area, and the exception spool buffering area is arranged at the side of the exception processing position.

[0014] The utility model has the advantages of:

[0015] The utility model discloses an automatic stacking area includes the conveyer line of waiting to snatch, mechanical hand, mechanical hand slide rail and a plurality of code buffer position, the inlet of waiting to snatch conveyer line is connected with single box conveyer line perpendicularly, and single box conveyer line is provided with first lift transplanting machine at the place of being connected with waiting to snatch conveyer line, the end of waiting to snatch conveyer line is adjacent to set up with mechanical hand slide rail, and mechanical hand is set up on mechanical hand slide rail, each code buffer position is set up in the both sides of mechanical hand slide rail, and the code buffer position is set up with the stack board for stacking, and AGV trolley is used for moving the stack board, that is, adopts the centralized stacking type silk spindle buffer and automation warehousing, can realize with smaller land area, and the more silk spindle quantity is buffered, and the land is saved, and the enterprise fund occupation is reduced.

[0016] The utility model discloses a first label scanning code ware is set up in the side part of single box conveyer line, and the automatic stacking area is set up in one side of single box conveyer line, and the abnormality handles position and set up in the end of single box conveyer line, and the backflow line is side by side and set up in the rear section of single box conveyer line, and the inlet of backflow line is adjacent to set up with abnormality handles position, and the side part of backflow line is provided with second label scanning code ware, and the outlet of backflow line is communicated with single box conveyer line through second lift transplanting machine, that is, through the optimization logistics path planning, and each equipment in the spandex package and storage link is reasonably set, and each flow is effectively cooperated and is connected, realizes the spandex silk spindle stacking and the turnover of large batch and improves the efficiency, reduces the manual intervention, guarantees the stability of product quality, improves the speed and accuracy of material processing, improves the efficiency and reliability of whole production line.

DRAWINGS

[0017] The utility model makes further explanation in combination with the embodiment below referring to the drawings.

[0018] Figure 1 It is the schematic diagram of a spandex large batch silk spindle buffer equipment of the utility model.

[0019] Figure 2 It is Figure 1 The partial close -up drawing of A in it.

[0020] Figure 3 It is the circuit connection schematic diagram of a spandex large batch silk spindle buffer equipment of the utility model.

CONCRETE IMPLEMENTATION

[0021] The technical scheme of the utility model will be described clearly and completely below in connection with the drawings and specific embodiments. In the description of the utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through an intermediate medium, it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0023] Please refer to Figures 1 to 3 The utility model discloses a large batch spool of elastane buffer equipment, including single box conveying line 1, first label scanning code ware 2, automatic stacking area 3, exception processing position 4, backflow line 5, second label scanning code ware 6, AGV trolley 7 and PLC controller 8,

[0024] The first label scanning code ware 2 is arranged at the side of the single box conveying line 1, the automatic stacking area 3 is arranged at one side of the single box conveying line 1, the exception processing position 4 is arranged at the end of the single box conveying line 1, the backflow line 5 is arranged at the rear section of the single box conveying line 1 side by side, and the inlet of the backflow line 5 is arranged adjacent to the exception processing position 4, the side of the backflow line 5 is provided with the second label scanning code ware 6, and the outlet of the backflow line 5 is communicated with the single box conveying line 1 through the second lift transplanting machine 9;

[0025] The automatic stacking area 3 includes a to-be-grabbed conveying line 31, a mechanical hand 32, a mechanical hand sliding rail 33 and a plurality of code buffer positions 34, the inlet of the to-be-grabbed conveying line 31 is connected with the single box conveying line 1 vertically, and a first lift transplanting machine 10 is arranged at the connection position of the single box conveying line 1 and the to-be-grabbed conveying line 31, the end of the to-be-grabbed conveying line 31 is arranged adjacent to the mechanical hand sliding rail 33, and the mechanical hand 32 is slidably arranged on the mechanical hand sliding rail 33, and each code buffer position 34 is arranged on the two sides of the mechanical hand sliding rail 33.

[0026] The stacking buffer position 33 is provided with a pallet for stacking, and the AGV trolley 7 is used to move the turnover pallet;

[0027] The PLC controller 8 is communicatively connected to the first label scanner 2 , the second label scanner 6 , the first lifting and transplanting machine 10 , the second lifting and transplanting machine 9 , the manipulator 32 and the AGV trolley 7 , respectively.

[0028] In a specific implementation, a preferred embodiment further includes an elevator 11 , which is arranged at the front end of the single-box conveying line 1 .

[0029] In a specific implementation, a preferred embodiment further includes an abnormal ingot buffer area 12 , which is arranged on the side of the abnormal processing position 4 .

[0030] In another embodiment of the present invention, a plurality of automatic palletizing areas 3 and palletizing buffer positions 34 can be set according to actual needs. In this embodiment, two automatic palletizing areas 3 are set, named Area 1 and Area 2, and each automatic palletizing area 3 has 12 palletizing buffer positions 34. The information of the automatic palletizing area 3 and the palletizing buffer position 34 corresponding to each label is input into the PLC controller.

[0031] The cache device is connected to the existing PLC controller and performs the following steps using the existing control logic and control method:

[0032] Step 1: After receiving the packed and labeled boxes, the elevator 11 continuously lifts the boxes one by one to the single-box conveyor line 1 and continuously outputs the boxes to the single-box conveyor line 1;

[0033] Step 2: The single-box conveyor line 1 continuously conveys the boxes forward until it reaches the first label scanner 2;

[0034] Step 3: After the first label scanner 2 reads the label content, it transmits the information to the PLC controller 8. After matching, the PLC controller 8 decides whether to transport the box to the automatic palletizing area 1 or area 2;

[0035] Step 4: The PLC controller 8 feeds back information to the corresponding first lifting and transplanting machine 10 based on the scanned code information, which transfers the passing boxes to the waiting-to-grab conveyor line 31 of the corresponding automatic stacking area 3;

[0036] Step 5: The PLC controller 8 feeds back information to the manipulator 32 corresponding to the automatic palletizing area 3. The manipulator 32 moves and grabs the boxes on the conveyor line 31 to be grabbed, and then moves to the palletizing buffer 34 for palletizing. The boxes can be stacked in a "U-shaped" or "straight" shape.

[0037] Step 6, when the automatic stacking area 1 and 2 have the stacking buffer bit 34 full of stacks, the PLC controller 8 schedules the AGV trolley 7 to automatically move the full stack to the vertical warehouse, realizing automatic entry into the vertical warehouse; after the full stack enters the vertical warehouse, the AGV trolley replenishes empty stacks to the stacking buffer bit for the next round of stacking.

[0038] Step 7, when there is a label exception that cannot be identified, it will continue to flow to the abnormal handling bit 4 at the end of the single box conveying line 1, and after manual processing, the box that cannot continue to be stacked is transferred to the abnormal spool buffer area 12, and if the box can continue to be stacked, it is transferred to the backflow line 5, and after the second label scanner 6 reads the label content, the information is transmitted to the PLC controller 8, and at the same time, the second lifting and transplanting machine 9 moves the box to the single box conveying line 1, and then repeats steps 4-5.

[0039] In summary, the utility model has the advantages of:

[0040] The automatic stacking area 3 includes a to-be-grabbed conveying line 31, a mechanical hand 32, a mechanical hand sliding rail 33 and a plurality of stack buffer bits 34, the inlet of the to-be-grabbed conveying line 31 is connected with the single box conveying line 1 perpendicularly, and a first lifting and transplanting machine 10 is arranged at the connecting position of the single box conveying line 1 and the to-be-grabbed conveying line 31; the end of the to-be-grabbed conveying line 31 is arranged adjacent to the mechanical hand sliding rail 33, and the mechanical hand 32 is slidingly arranged on the mechanical hand sliding rail 33; the stack buffer bits 34 are arranged on both sides of the mechanical hand sliding rail 33; the stack buffer bit 33 is provided with a stack for stacking, and the AGV trolley 7 is used for moving the stack; that is, the concentrated stacking type spool buffer and automatic warehousing can realize more spools with smaller land occupation, save land and reduce enterprise fund occupation.

[0041] The first label scanner 2 is arranged on the side of the single box conveying line 1, the automatic stacking area 3 is arranged on one side of the single box conveying line 1, the abnormal handling bit 4 is arranged at the end of the single box conveying line 1, the backflow line 5 is arranged side by side at the rear section of the single box conveying line 1, the inlet of the backflow line 5 is arranged adjacent to the abnormal handling bit 4, the side of the backflow line 5 is provided with the second label scanner 6, and the outlet of the backflow line 5 is connected with the single box conveying line 1 through the second lifting and transplanting machine 9; that is, by optimizing the logistics path planning, reasonably arranging each device in the spandex packaging and storage link, effectively cooperating and connecting each process, realizing the efficiency improvement of large-batch spandex spool stacking and turnover into the warehouse, reducing manual intervention, guaranteeing the stability of product quality, improving the speed and accuracy of material processing, and improving the efficiency and reliability of the whole production line.

[0042] Although the specific embodiments of the present application are described above, those skilled in the art should understand that the specific embodiments described by us are only illustrative, not for limiting the scope of the present application, and equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present application should be covered within the scope of the claims of the present application.

Claims

1. A device for storing a large number of spools of elastane yarn, said device being connected to a PLC controller, characterized in that: Single box conveying line, first label code scanner, automatic stacking area, abnormal processing position, backflow line, second label code scanner and AGV trolley are included, The first label code scanner is arranged on the side of the single box conveying line, the automatic stacking area is arranged on the side of the single box conveying line, the abnormal processing position is arranged at the end of the single box conveying line, the backflow line is arranged side by side at the rear section of the single box conveying line, the inlet of the backflow line is arranged adjacent to the abnormal processing position, the side of the backflow line is provided with a second label code scanner, and the outlet of the backflow line is communicated with the single box conveying line through a second lifting transplanting machine. The automatic stacking area includes a to-be-grabbed conveying line, a mechanical hand, a mechanical hand sliding rail and a plurality of stack buffer positions, the inlet of the to-be-grabbed conveying line is vertically connected with the single box conveying line, and a first lifting transplanting machine is arranged at the connection position of the single box conveying line and the to-be-grabbed conveying line; the end of the to-be-grabbed conveying line is arranged adjacent to the mechanical hand sliding rail, and the mechanical hand is slidingly arranged on the mechanical hand sliding rail; and each stack buffer position is arranged on the two sides of the mechanical hand sliding rail. Stack plates for stacking are arranged on the stack buffer positions, and the AGV trolley is used for moving the turnover stack plates. The PLC controller is in communication connection with the first label code scanner, the second label code scanner, the first lifting transplanting machine, the second lifting transplanting machine, the mechanical hand and the AGV trolley.

2. A spooling device for large quantities of elastane yarn according to claim 1, characterized in that: A lifting machine is further included, and the lifting machine is arranged at the front end of the single box conveying line.

3. A large volume spooling device for spandex yarn as defined in claim 1, wherein: An abnormal silk spindle buffer area is further included, and the abnormal silk spindle buffer area is arranged on the side of the abnormal processing position.

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