Self-adaptive adjustment auxiliary tensioning structure of submerged chain conveyor

By designing an adaptive adjustment wheel, auxiliary wheel and tension adjustment mechanism in the slag scoop, the problem of uneven chain tensioning is solved, uniform tensioning and stable operation of the transmission chain are achieved, the service life is extended and the maintenance convenience of the equipment is improved.

CN223457585UActive Publication Date: 2025-10-21QINGDAO ZHENGDAZHENG ELECTRIC POWER ENVIRONMENTAL PROTECTION
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423100248.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-21
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The chain tensioning mechanism of the existing scraper slag extractor causes inconsistent tensioning force between the two ends of the transmission chain and the chain tensioning mechanism, resulting in uneven force on the transmission chain, affecting stable operation and accelerating wear.

Method used

An adaptive auxiliary tensioning structure for a slag scraper is designed. The adjusting wheel, auxiliary wheel and tensioning adjustment mechanism form a stable triangular support structure to disperse the tension of the transmission chain. Adaptive adjustment is achieved through the drive motor and gear set to ensure that the transmission chain remains evenly tensioned throughout the entire section.

Benefits of technology

It improves the force distribution of the transmission chain, reduces the wear caused by angle deviation, extends the service life of the transmission chain and sprocket, and improves the operating stability and efficiency of the slag scraper. It is also convenient for inspection, maintenance and replacement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223457585U_ABST
    Figure CN223457585U_ABST
Patent Text Reader

Abstract

The utility model discloses a self-adaptive adjusting auxiliary tensioning structure of a submerged chain conveyor, which relates to the technical field of submerged chain conveying equipment and comprises a transmission chain wheel and a transmission chain wound on the outer side of the transmission chain wheel. A supporting frame is arranged below the transmission chain, and an adjusting wheel and an auxiliary wheel which are located on the outer side of the transmission chain are arranged above the supporting frame. According to the self-adaptive adjusting auxiliary tensioning structure of the submerged chain conveyor, self-adaptive adjusting tensioning can be achieved through the tensioning adjusting mechanism, meanwhile, tension of a transmission chain is dispersed, so that a more uniform tensioning state is kept, the stress distribution of the transmission chain is improved by enabling the bottom end face of the auxiliary wheel to be flush with the bottom end face of the transmission chain wheel, and the service life of the transmission chain is prolonged. And meanwhile, separation of the transmission chain from the auxiliary wheel and the adjusting wheel is achieved through cooperation of the supporting plate, the supporting groove and the positioning mechanism, inspection, maintenance and replacement are facilitated, and use convenience is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a slag salvaging equipment technical field, concretely is a self -adaptation adjustment's auxiliary tensioning structure of slag salvaging machine. BACKGROUND

[0002] The scraper slag salvaging machine is mainly used for separating solid matter meeting certain granularity from liquid and solid mixture. It is a continuous and efficient mechanical slag removing equipment, and is often used in sorting or solid-liquid separation occasions. For example, boiler slag removal system, river sand excavation system and the like. In chain transmission, because the chain transmission load is large, the chain is prone to stretch and deformation in use, and chain slack phenomenon is caused, which is prone to cause repeated wear of the chain, and even chain jump and the like. In order to prevent the chain from appearing slack or derailing, workers often set a tensioning wheel on the side of the chain, and keep the chain tension by manually adjusting the tensioning wheel to ensure the stability of the chain transmission, but workers need to pay attention to the running status of the chain at all times, which increases the labor intensity.

[0003] According to the automatic tensioning device for the scraper slag salvaging machine chain of the utility model, the scraper transmission mechanism and the chain tensioning mechanism are provided, the scraper transmission mechanism comprises a driving sprocket and a transmission chain, the transmission chain is connected to the outside of the driving sprocket, the chain tensioning mechanism comprises an automatic tensioning assembly and an adjusting assembly, the automatic tensioning assembly is arranged at the top of the adjusting assembly, the automatic tensioning assembly structure can adaptively adjust the tightness of the transmission chain, can effectively prevent the transmission chain from being off the chain or jumping, and can effectively avoid the slack or derailing of the transmission chain, and the automatic tensioning assembly can be adjusted in the horizontal height according to the use demand in cooperation with the adjusting assembly structure, so that the automatic tensioning assembly and the transmission chain can always keep close contact.

[0004] For the above-mentioned related scheme, the tightness of the chain is adaptively adjusted by the chain tensioning mechanism, but the chain tensioning mechanism is only located at the middle of the bottom of the transmission chain, so that the tensioning degree between the two ends of the transmission chain and the chain tensioning mechanism is not consistent, which causes uneven force of the transmission chain, not only easily affects the stable operation of the transmission chain, but also easily aggravates the wear of the transmission chain and the driving sprocket. Because the contact pressure of the two sides of the transmission chain and the two driving sprockets increases, the wear process of the driving sprocket and the transmission chain is accelerated, so that the service life is shortened. UTILITY MODEL CONTENTS

[0005] Therefore, the utility model aims at providing a self-adaptive adjustment's auxiliary tensioning structure of slag salvaging machine to solve the technical problems in the above background.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: A self -adaptation regulation's auxiliary tensioning structure of drag slaker, including transmission sprocket and transmission chain, the outside of transmission sprocket is provided with transmission chain,

[0007] The lower portion of the transmission chain is provided with a support frame, the upper portion of the support frame is provided with an adjusting wheel and an auxiliary wheel located outside the transmission chain, the bottom end of the adjusting wheel is provided with a tensioning adjusting mechanism penetrating through the support frame, the tensioning adjusting mechanism comprises a lead screw, a threaded cylinder, a gear set and a driving motor, the threaded cylinder is rotatably connected inside the support frame, the bottom end of the adjusting wheel is provided with a lead screw threadedly connected with the threaded cylinder, the auxiliary wheel comprises a fixed plate, a movable plate and a rotating sprocket, the fixed plate is arranged at the rear end of the support frame, the movable plate is movably connected at the front end of the support frame, and the rotating sprocket is rotatably connected between the fixed plate and the movable plate.

[0008] Preferably, the driving motor is mounted on the right side of the threaded cylinder at the top end of the support frame, and the outer surface of the output end of the driving motor and the outer surface of the threaded cylinder are sleeved with the gear set, and the gear set is composed of a driving gear and a driven gear.

[0009] Preferably, the top end of the support frame is provided with a guide cylinder, and the bottom end of the adjusting wheel is provided with a guide rod.

[0010] Preferably, the adjusting wheel and the support frame constitute a sliding structure through the guide rod and the guide cylinder, and the guide rod and the guide cylinder are both symmetrically provided with two about the central axis of the lead screw.

[0011] Preferably, the support frame is symmetrically provided with a support groove at one end close to the movable plate, the movable plate is provided with a support plate at one end close to the support groove, the movable plate and the support frame constitute a sliding structure through the support groove and the support plate, and the support plate is arranged in an inverted "T" shape structure.

[0012] Preferably, the inside of the movable plate is provided with a positioning mechanism connected with the rotating sprocket, the positioning mechanism is composed of a baffle, a penetrating groove, a positioning groove and a positioning block, and the front end of the rotating sprocket is rotatably connected with the baffle through a bearing.

[0013] Preferably, the inside of the movable plate is provided with a penetrating groove matched with the baffle, the front end of the movable plate is symmetrically provided with a positioning groove, and the baffle is symmetrically provided with a positioning block at one end close to the movable plate, which constitutes a clamping structure with the positioning groove, and the positioning block is made of elastic material.

[0014] In summary, the utility model mainly has the following beneficial effects:

[0015] 1. The utility model discloses a regulating wheel, auxiliary wheel and tension adjusting mechanism are set up, make the regulating wheel and auxiliary wheel form stable triangle support structure, can effectively disperse the tension of transmission chain, and make transmission chain keep more even tension state on whole section, make the bottom end surface of auxiliary wheel and transmission sprocket bottom end surface flush, make in the process of through tension adjusting mechanism self -adaptation adjustment tension, the transmission chain close to transmission sprocket can keep level, effectively improve the stress distribution of transmission chain, reduce the abrasion caused by angle deviation, prolong the service life of transmission chain and transmission sprocket, improve the operation stability and efficiency of the slag extractor simultaneously,

[0016] 2. The utility model discloses a supporting plate, support groove and positioning mechanism are set up, because the baffle and swing board are connected through the positioning block, positioning slot, and positioning block selects elastic material, make can through the baffle rotation ninety degrees and make positioning block separate from positioning slot, and the baffle is aligned with the through -going groove simultaneously, because swing board and support frame are connected through the supporting plate, support groove sliding, make can through the forward pull swing board and make baffle pass through the through -going groove, at this moment, transmission chain can be separated with auxiliary wheel and regulating wheel to check, maintain and replace, improve the convenience of using,

[0017] Summarized above, the kind of adaptive regulation's slag extractor auxiliary tension structure can realize transmission chain tension dispersion when realizing self -adaptation adjustment tension through tension adjusting mechanism, in order to keep more even tension state, and improve the stress distribution of transmission chain by making auxiliary wheel bottom end surface and transmission sprocket bottom end surface flush, to reduce the abrasion caused by angle deviation, prolong the service life, simultaneously, through the cooperation of supporting plate, support groove and positioning mechanism, transmission chain can be separated with auxiliary wheel and regulating wheel to check, maintain and replace, improve the convenience of using. ACCURACY OF DRAWINGS

[0018] Figure 1 It is the three -dimensional structure schematic diagram of the utility model;

[0019] Figure 2 It is the three -dimensional exploded view of tension adjusting mechanism of the utility model;

[0020] Figure 3 It is the three -dimensional exploded view of positioning mechanism of the utility model.

[0021] In the figure: 1, transmission sprocket; 2, transmission chain; 3, support frame; 4, adjusting wheel; 5, auxiliary wheel; 501, fixed plate; 502, movable plate; 503, rotating sprocket; 6, tension adjusting mechanism; 601, screw rod; 602, threaded cylinder; 603, gear set; 604, driving motor; 605, guide rod; 606, guide cylinder; 7, positioning mechanism; 701, baffle; 702, through slot; 703, positioning slot; 704, positioning block; 8, support slot; 9, support plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are used only for explaining the utility model and cannot be understood as limiting the utility model.

[0023] The embodiments will be described below according to the overall structure of the utility model.

[0024] An adaptive adjusting auxiliary tension structure of a slag conveyor, as shown in Figure 1 , comprises a transmission sprocket 1 and a transmission chain 2, and the transmission chain 2 is arranged on the outer side of the transmission sprocket 1.

[0025] As shown in Figures 1-3 , a support frame 3 is arranged below the transmission chain 2, an adjusting wheel 4 and an auxiliary wheel 5 are arranged above the support frame 3 and located on the outer side of the transmission chain 2, a tension adjusting mechanism 6 is arranged at the bottom end of the adjusting wheel 4 and penetrates the support frame 3, the tension adjusting mechanism 6 comprises a screw rod 601, a threaded cylinder 602, a gear set 603 and a driving motor 604, the threaded cylinder 602 is rotationally connected inside the support frame 3, the screw rod 601 is threadedly connected with the threaded cylinder 602 at the bottom end of the adjusting wheel 4, the auxiliary wheel 5 comprises a fixed plate 501, a movable plate 502 and a rotating sprocket 503, the fixed plate 501 is arranged at the rear end of the support frame 3, the movable plate 502 is movably connected at the front end of the support frame 3, the rotating sprocket 503 is rotationally connected between the fixed plate 501 and the movable plate 502, the driving motor 604 is installed at the top end of the support frame 3 and located on the right side of the threaded cylinder 602, the gear set 603 is sleeved on the outer surface of the threaded cylinder 602 and the output end of the driving motor 604, and the gear set 603 is composed of a driving gear and a driven gear.

[0026] As shown in Figures 1-3It can be known that the adjusting wheel 4 and the auxiliary wheel 5 form a stable triangular support structure, so that the tension of the transmission chain 2 can be effectively dispersed, and the transmission chain 2 can be kept in a more uniform tension state on the whole, the bottom end surface of the auxiliary wheel 5 is flush with the bottom end surface of the transmission sprocket 1, so that the transmission chain 2 close to the transmission sprocket 1 can be kept horizontal in the process of self-adaptive adjustment of tension through the tension adjusting mechanism 6, the force distribution of the transmission chain 2 is effectively improved, the wear caused by angle deviation is reduced, the service life of the transmission chain 2 and the transmission sprocket 1 is prolonged, and the operation stability and efficiency of the slag conveyor are improved.

[0027] Referring to Figures 1-3 It can be known that the support frame 3 is symmetrically provided with a support groove 8 at one end close to the movable plate 502, the movable plate 502 is provided with a support plate 9 at one end close to the support groove 8, and the movable plate 502 and the support frame 3 form a sliding structure through the support groove 8 and the support plate 9. The support plate 9 is arranged in an inverted "T" shape, which can support and limit the movable plate 502, so that the stability of the movable plate 502 during movement can be improved.

[0028] Referring to Figure 1 and Figure 3 It can be known that the inside of the movable plate 502 is provided with a positioning mechanism 7 connected with the rotating sprocket 503, the positioning mechanism 7 is composed of a baffle 701, a through groove 702, a positioning groove 703 and a positioning block 704, the front end of the rotating sprocket 503 is rotatably connected with the baffle 701 through a bearing, the inside of the movable plate 502 is provided with the through groove 702 matched with the baffle 701, the front end of the movable plate 502 is symmetrically provided with the positioning groove 703, the end of the baffle 701 close to the movable plate 502 is symmetrically provided with the positioning block 704 matched with the positioning groove 703 to form a clamping structure, and the positioning block 704 is made of elastic material.

[0029] Referring to Figure 3 It can be known that since the baffle 701 and the movable plate 502 are clamped through the positioning block 704 and the positioning groove 703, and the positioning block 704 is made of elastic material, the baffle 701 can be rotated by 90 degrees to make the positioning block 704 separate from the positioning groove 703, and the baffle 701 is aligned with the through groove 702. Since the movable plate 502 and the support frame 3 are slidably connected through the support plate 9 and the support groove 8, the baffle 701 can pass through the through groove 702 by pulling the movable plate 502 forward, so that the transmission chain 2 can be separated from the auxiliary wheel 5 and the adjusting wheel 4 for inspection, maintenance and replacement, thereby improving the convenience of use.

[0030] Referring to Figure 2It can be known that the top end of the support frame 3 is provided with a guide cylinder 606, the bottom end of the adjusting wheel 4 is provided with a guide rod 605, the adjusting wheel 4 and the support frame 3 form a sliding structure through the guide rod 605 and the guide cylinder 606, the guide rod 605 and the guide cylinder 606 are both symmetrically provided with two about the central axis of the lead screw 601, can play a role in supporting and limiting the lead screw 601 and the adjusting wheel 4, so that the lead screw 601 and the adjusting wheel 4 can be prevented from tilting and deviating during the up and down movement.

[0031] The working principle of the utility model is: when using the self-adaptive adjusting auxiliary tensioning structure of the slag conveyor, the adjusting wheel 4 and the auxiliary wheel 5 form a stable triangular support structure, so that the tension of the transmission chain 2 can be effectively dispersed, so that the transmission chain 2 can maintain a more uniform tensioning state on the whole section, when the sensor detects that the tensioning degree of the transmission chain 2 exceeds the preset range, the driving motor 604 is started, so that the output end of the driving motor 604 drives the screw cylinder 602 to rotate under the action of the gear set 603, and at the same time, the lead screw 601 and the adjusting wheel 4 move in the vertical direction under the limiting action of the guide rod 605 and the guide cylinder 606, so as to realize the self-adaptive adjustment of the tensioning degree of the transmission chain 2, when it is needed to separate the transmission chain 2 from the adjusting wheel 4 and the auxiliary wheel 5, the positioning block 704 can be separated from the positioning groove 703 by rotating the baffle 701 by ninety degrees, and at the same time, the baffle 701 is aligned with the through groove 702, at this time, the baffle 701 can pass through the through groove 702 by pulling the movable plate 502 forward, and then the transmission chain 2 can be separated from the auxiliary wheel 5 and the adjusting wheel 4, so as to be checked, maintained and replaced, the contents not described in detail in the description belong to the prior art known to those skilled in the art.

[0032] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and those skilled in the art can make modifications, replacements and changes without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as in the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A self-adjusting auxiliary tensioning structure of a slag conveyor, comprising a driving sprocket (1) and a driving chain (2), characterized in that: The outer side of the transmission sprocket (1) is provided with a transmission chain (2); The lower side of the transmission chain (2) is provided with a supporting frame (3), the upper side of the supporting frame (3) is provided with an adjusting wheel (4) and an auxiliary wheel (5) located at the outer side of the transmission chain (2), the bottom end of the adjusting wheel (4) is provided with a tension adjusting mechanism (6) penetrating through the supporting frame (3), the tension adjusting mechanism (6) comprises a lead screw (601), a threaded cylinder (602), a gear set (603) and a driving motor (604), the threaded cylinder (602) is rotationally connected inside the supporting frame (3), the bottom end of the adjusting wheel (4) is provided with the lead screw (601) threadedly connected with the threaded cylinder (602), the auxiliary wheel (5) comprises a fixed plate (501), a movable plate (502) and a rotating sprocket (503), the fixed plate (501) is arranged at the rear end of the supporting frame (3), the movable plate (502) is movably connected at the front end of the supporting frame (3), and the rotating sprocket (503) is rotationally connected between the fixed plate (501) and the movable plate (502).

2. The self-adjusting auxiliary tensioning structure of a slag conveyor according to claim 1, characterized in that: The top end of the supporting frame (3) is provided with the driving motor (604) located at the right side of the threaded cylinder (602), and the outer surface of the output end of the driving motor (604) is sleeved with the gear set (603) on the outer surface of the threaded cylinder (602).

3. The self-adjusting auxiliary tensioning structure of a slag conveyor according to claim 1, characterized in that: The top end of the supporting frame (3) is provided with a guide cylinder (606), and the bottom end of the adjusting wheel (4) is provided with a guide rod (605).

4. The self-adjusting auxiliary tensioning structure of a slag conveyor according to claim 3, characterized in that: The adjusting wheel (4) and the supporting frame (3) constitute a sliding structure through the guide rod (605) and the guide cylinder (606), and the guide rod (605) and the guide cylinder (606) are both symmetrically provided with two about the central axis of the lead screw (601).

5. The self-adjusting auxiliary tensioning structure of a slag conveyor according to claim 1, characterized in that: The supporting frame (3) is symmetrically provided with a supporting groove (8) near one end of the movable plate (502), the movable plate (502) is provided with a supporting plate (9) near one end of the supporting groove (8), the movable plate (502) and the supporting frame (3) constitute a sliding structure through the supporting groove (8) and the supporting plate (9), and the supporting plate (9) is arranged in an inverted "T" shape structure.

6. The self-adjusting auxiliary tensioning structure of a slag conveyor according to claim 1, characterized in that: The inside of the movable plate (502) is provided with a positioning mechanism (7) connected with the rotating sprocket (503), the positioning mechanism (7) comprises a baffle (701), a penetrating groove (702), a positioning groove (703) and a positioning block (704), and the front end of the rotating sprocket (503) is rotationally connected with the baffle (701) through a bearing.

7. The self-adjusting auxiliary tensioning structure of a slag conveyor according to claim 6, characterized in that: The inside of the movable plate (502) is provided with the penetrating groove (702) matched with the baffle (701), the front end of the movable plate (502) is symmetrically provided with the positioning groove (703), and the baffle (701) is symmetrically provided with the positioning block (704) near one end of the movable plate (502), the positioning block (704) is in engagement with the positioning groove (703), and the positioning block (704) is made of elastic material.

Citation Information

Patent Citations

  • Automatic tensioning device for chain of submerged scraper conveyor

    CN217674974U