Decomposition filter translation structure and isolator
The design of the slide rail and push assembly enables automated movement of the filter, solving the problems of easy bending of the cylinder guide rail and large footprint, improving the efficiency and stability of the sterilization system, and making it suitable for various environments.
Patent Information
- Application Number
- CN202422762994.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Existing sterilization systems suffer from problems such as easily bent cylinder guide rails, large footprint of decomposition filters, and excessively long sterilization times, which affect equipment efficiency and sterilization effectiveness.
The design incorporates a slide rail and actuation components, including cylinders, transmission components, and sensors, to automate the movement of the filter assembly. The combination of a magnetically coupled cylinder and stainless steel slide rails ensures stability and compactness.
It improves the efficiency of filter replacement and cleaning, reduces equipment vibration and noise, reduces floor space, is suitable for different sites, reduces failure rate and safety risks, and improves production efficiency.
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Figure CN223457603U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of decomposition filter, especially a decomposition filter translation structure and isolator. BACKGROUND
[0002] The existing sterilization system is mainly applied to the overall sterilization treatment of the isolator cavity to ensure the sterile state of the cavity environment. However, these systems generally have a significant problem that the sterilization process takes too long, which directly affects the production efficiency and operation cycle of the equipment. In the prior art, the structure design of the sterilization system has some deficiencies. In particular, in the residual discharge stage, the decomposition filter needs to be translated to below the return air outlet to complete the residual discharge process. However, due to the insufficient design of the cylinder guide rail to withstand a large pressure, it is easy to cause the guide rail to bend during operation, thereby shortening the service life of the equipment and requiring frequent replacement of the cylinder. In addition, the design of such a decomposition filter requires a large space area, so it is difficult to apply in situations where the space is small or the cavity is narrow.
[0003] On the other hand, some existing technical solutions have another problem in the sterilization stage. During the process of the fan pumping hydrogen peroxide into the cavity, the decomposition filter will block in the air duct, so that the hydrogen peroxide needs to pass through the surface of the decomposition filter in a large area. This situation can cause the concentration of hydrogen peroxide to be greatly reduced when passing through the decomposition filter, so that the required sterilization concentration cannot be reached, affecting the sterilization effect and not meeting the strict sterilization requirements.
[0004] Therefore, there is an urgent need in the market for a new sterilization system structure that can shorten the sterilization time, improve the production efficiency of the equipment, and at the same time have better structural stability, be suitable for cavities of different sizes, and ensure that the concentration requirements of the sterilization process are met. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims at solving the problems of the existing cylinder guide rail being easy to bend and the existing decomposition filter occupying a large area.
[0006] In a first aspect, the utility model provides a decomposition filter translation structure, which comprises two sliding rails, a filter assembly, and a pushing assembly.
[0007] The sliding rails are respectively arranged on the two sides of the filter assembly, and the filter assembly can move along the sliding rails.
[0008] The pushing assembly comprises a cylinder and a transmission member. The cylinder is fixedly arranged on the lower surface of one of the sliding rails. The transmission member is sleeved on the cylinder, and one end of the transmission member is fixedly connected to the side wall of the filter assembly through a connecting member to drive the filter assembly to move along the sliding rails.
[0009] Further, the connecting piece and the filter assembly are connected through threads.
[0010] Further, a sensor is arranged between the pushing assembly and the slide rail, and the sensor is used to detect whether the filter box assembly is pushed or retracted to a preset position.
[0011] Further, the air cylinder is a magnetic coupling air cylinder.
[0012] Further, the filter assembly comprises a mounting box, a primary filter and a manganese dioxide filter, the primary filter and the manganese dioxide filter are arranged in the mounting box, the manganese dioxide filter is arranged on the primary filter, and a mounting box cover is arranged on the primary filter.
[0013] Further, a sliding assembly is arranged on the filter assembly, the sliding assembly comprises a mounting seat and a limiting pulley, the limiting pulley is in abutment with the inner wall of the slide rail, and the limiting pulley is fixed on the mounting box through the mounting seat.
[0014] Further, a plurality of openings are arranged on the mounting box cover, and the openings are used for filtered gas to pass out after passing through the primary filter and the manganese dioxide filter.
[0015] Further, the slide rail is made of stainless steel.
[0016] In the second aspect, the utility model also provides an isolator, comprising an isolator body and the decomposition filter translation structure of any one of the above, the body has a return air inlet, the pushing piece in the decomposition filter translation structure can push the filter box assembly to be arranged in the return air inlet, and hydrogen peroxide gas in the isolator body is decomposed.
[0017] Further, the hydrogen peroxide gas in the isolator body passes out of the filter box assembly along the direction from top to bottom.
[0018] Compared with the prior art, the utility model at least has the following beneficial effects: through the arrangement of the slide rail and the pushing assembly, the filter assembly can move stably along the slide rail, the quick replacement and cleaning of the filter are facilitated, and the filtering efficiency is improved. The air cylinder is used as the pushing assembly, the automatic movement of the filter assembly is realized, manual operation is reduced, and the labor intensity of workers is reduced. The fixed connection of the transmission part and the side wall of the filter assembly makes the filter assembly more stable during movement, and reduces vibration and noise during equipment operation. The compact structure occupies small area, is suitable for various sites and environments, and has good space utilization. The design of the slide rail and the pushing assembly is simple, facilitates daily inspection and maintenance, and reduces the failure rate of equipment. The automatic pushing assembly reduces the safety risk in the manual operation process, and improves the safety of the production process. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description only illustrate the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of the provided drawings.
[0020] Figure 1 is an exploded view of each part of the translation structure in an embodiment of the present application;
[0021] Figure 2 is a schematic view of the translation structure in an open state in an embodiment of the present application;
[0022] Figure 3 is a schematic view of the translation structure in a closed state in an embodiment of the present application;
[0023] Figure 4 is a schematic view of the translation structure in an embodiment of the present application;
[0024] Wherein, 1 - slide rail; 2 - air cylinder; 3 - first sensor; 4 - second sensor; 5 - transmission member; 6 - connecting piece; 7 - mounting box cover; 8 - manganese dioxide filter; 9 - mounting box; 10 - primary filter; 11 - gasket; 12 - limit pulley; 13 - mounting seat. DETAILED DESCRIPTION
[0025] The decomposition filter translation structure and isolator of the present application will be described in more detail below with reference to the schematic view, wherein the preferred embodiments of the present application are shown, and it should be understood that those skilled in the art can modify the present application described herein while still achieving the advantageous effects of the present application. Therefore, the following description should be understood as widely known by those skilled in the art, and not as a limitation on the present application.
[0026] It should be noted that in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0027] The following paragraphs describe the present invention in more detail by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are greatly simplified and not to exact scale, and are intended solely to facilitate and clearly illustrate the embodiments of the present invention.
[0028] First, as Figure 1 As shown, the utility model provides a decomposition filter translation structure, including two slide rails 1, a filter assembly and a push assembly;
[0029] The slide rails 1 are respectively placed on two opposite sides of the filter assembly, and the filter assembly can move along the slide rails 1;
[0030] The pushing assembly includes a cylinder 2 and a transmission member 5. The cylinder 2 is fixedly placed on the lower surface of one of the slide rails 1. The transmission member 5 is sleeved on the cylinder 2, and one end of the transmission member is fixedly connected to the side wall of the filter assembly through a connecting member 6 to drive the filter assembly to move along the slide rail 1.
[0031] Furthermore, the connector 6 is connected to the filter assembly via threads.
[0032] Specifically, the slide rails 1 are guide rails installed on both sides of the filter assembly, providing a defined path for the filter assembly. The slide rails 1 ensure that the filter assembly maintains a straight line during movement, preventing deviation. The filter assembly is the main component of the filter, responsible for completing the filtration process. As needed, the filter assembly may need to be removed or repositioned for maintenance or replacement.
[0033] The pushing assembly includes a cylinder 2 and a transmission member 5, which is the power source for moving the filter assembly along the slide rail 1. The cylinder 2 pushes or pulls the object connected to it through telescopic movement. In this structure, the cylinder 2 is fixed to the lower surface of one of the slide rails 1 to provide a driving force. The transmission member 5 is an intermediate component connecting the cylinder 2 and the filter assembly. It is sleeved on the piston rod of the cylinder 2 and transmits the movement of the cylinder 2 to the filter assembly. The connecting member 6 is a component used to fix the transmission member 5 to the side wall of the filter assembly. In the present utility model, the connecting member 6 is connected to the filter assembly by a threaded connection, and the fastening between the components is achieved by the spiral structure of the thread. In this structure, one end of the transmission member 5 is connected to the side wall of the filter assembly by a threaded connection. This connection method allows the connection to be tightened or loosened by rotating the connecting member 6, thereby achieving quick and reliable fixation.
[0034] With this design, when the cylinder 2 is in action, the transmission member 5 will move accordingly, and in turn drive the filter assembly to translate along the slide rail 1 through the threaded connection. The advantage of this structure is that it can achieve the automatic or semi-automatic movement of the filter assembly, improving the production efficiency and the convenience of equipment maintenance. At the same time, the reliability of the threaded connection ensures the stability and safety of the entire system during operation.
[0035] Further, a sensor is arranged between the pushing assembly and the slide rail 1, which is used to detect whether the filter box assembly is pushed or retracted to a preset position.
[0036] Specifically, the sensor monitors the position state of the filter box assembly. When the filter box assembly is pushed to a preset pushing position, the sensor detects and sends a signal to inform the control system that the filter box assembly has reached the specified position. Similarly, when the filter box assembly is retracted to a preset retracted position, the sensor also detects and sends a signal. In this embodiment, the sensor is provided with two, i.e. a first sensor 3 and a second sensor 4, please refer to Figure 2 and Figure 3 , which are schematic diagrams of the translation structure in two states.
[0037] In one possible embodiment of the present application, the sensor can be set as a limit switch, which will be closed or opened when the filter box assembly contacts the limit switch, thereby generating a signal.
[0038] Or if there is a mark on the filter box assembly that can block the light beam, the sensor can be set as a photoelectric sensor, which detects whether the light beam is blocked to confirm the position of the filter box assembly.
[0039] Or the sensor can be set as a magnetic induction sensor, which can detect the existence of a magnetic field to determine the position of the assembly by installing a magnet on the filter box assembly.
[0040] When the filter box assembly reaches the preset position, the control system receives the signal of the sensor and commands the pushing assembly to stop working. If the filter box assembly does not reach the expected position, the sensor can trigger an error signal, and the control system can handle the error accordingly. The sensor can also be used to indicate the current state of the system, such as whether the filter box assembly is in the working position.
[0041] Further, the cylinder 2 is a magnetic coupling cylinder 2.
[0042] Specifically, the magnetic coupling cylinder 2 utilizes the principle of magnetic coupling to transfer power through magnetic interaction, rather than traditional mechanical connection. This allows for no direct physical contact between the piston portion of the cylinder 2 and the output shaft. Due to the absence of mechanical contact, the magnetic coupling cylinder 2 has less wear and tear, requires less maintenance, and has a longer service life. At the same time, the magnetic coupling cylinder 2 can provide high-precision position control, which is very important for applications that require precise movement of the filter box assembly.
[0043] Further, the filter assembly includes a mounting box 9, a primary filter 10 and a manganese dioxide filter 8, the primary filter 10 and the manganese dioxide filter 8 are placed in the mounting box 9, and the manganese dioxide filter 8 is placed on the primary filter 10, and the mounting box cover 7 is also provided on the primary filter 10.
[0044] Further, a plurality of openings are provided on the mounting box cover 7 for the filtered gas to pass out after passing through the primary filter 10 and the manganese dioxide filter 8.
[0045] Specifically, the mounting box 9 is a container for containing and fixing the filter, usually made of solid material to ensure the stability of the structure. The design of the mounting box 9 should facilitate the installation and replacement of the filter. The primary filter 10 is the first layer of the filter assembly, mainly used to intercept larger particles such as dust, pollen, hair, etc. The primary filter 10 usually has a larger pore size and lower resistance, facilitating air flow. The manganese dioxide filter 8 is usually used to remove harmful gases, odors and fine particles in the air. The manganese dioxide filter 8 has good chemical adsorption performance and can effectively purify the air. The mounting box cover 7 is a component that covers the mounting box 9, used to seal the filter assembly to prevent unfiltered air from directly entering the downstream of the filter, while protecting the internal filter from external pollution.
[0046] The multiple openings on the mounting box cover 7 are designed to ensure that the filtered gas can pass out of the filter assembly smoothly after passing through the primary filter 10 and the manganese dioxide filter 8. These openings should be large enough to avoid unnecessary resistance to air flow, while also being small enough to prevent unfiltered air from passing directly through. The openings are usually evenly distributed on the mounting box cover 7 to ensure that the air can be evenly distributed outside the filter assembly after passing through the filter, which helps to improve the overall filtering efficiency and uniformity of air flow distribution. The position and shape of the openings may be specially designed to guide the air flow to follow a predetermined path, which can optimize the flow characteristics of the gas, reduce vortex and pressure drop, and improve energy efficiency.
[0047] Further, please refer to Figure 4The sliding assembly is arranged on the filter assembly, and comprises a mounting seat 13 and a limiting pulley 12.
[0048] The contact between the limiting pulley 12 and the inner wall of the sliding rail 1 ensures the stability of the filter assembly during movement, reduces friction and vibration, and improves the accuracy of operation. Through the design of the limiting pulley 12, the movement distance and position of the filter assembly can be accurately controlled, which is particularly important when maintaining and replacing the filter. The sliding assembly makes the movement of the filter assembly easier, reduces the work intensity of the operator, and improves the work efficiency. The limiting pulley 12 can prevent the filter assembly from falling off or being damaged due to external force during movement, thereby improving the safety of the system. The design of the sliding assembly facilitates the quick disassembly and reinstallation of the filter assembly, simplifying the maintenance process.
[0049] In order to stabilize, a gasket 11 is arranged between the limiting pulley 12 and the mounting seat 13, which limits and prevents abrasion.
[0050] Further, the sliding rail 1 is made of stainless steel.
[0051] In a second aspect, the utility model also provides an isolator, which comprises an isolator body and the decomposition filter translation structure as claimed in any one of the above, the body has a return air inlet; the pushing member in the decomposition filter translation structure can push the filter box assembly to be placed in the return air inlet, so as to decompose hydrogen peroxide gas in the isolator body.
[0052] Further, the hydrogen peroxide gas in the isolator body passes out of the filter box assembly in a top-down direction.
[0053] When it is necessary to process hydrogen peroxide gas, the air cylinder 2 in the pushing assembly is activated, and the filter box assembly is moved along the sliding rail 1 through the transmission member 5 and the connecting member 6 until the filter box assembly is completely placed in the return air inlet. Hydrogen peroxide gas is decomposed and purified by the primary filter 10 and the manganese dioxide filter 8. The primary filter 10 is responsible for removing larger particulate matter, while the manganese dioxide filter 8 is used to decompose hydrogen peroxide gas, which may be converted into water and oxygen through catalytic action. The purified gas then flows out of the opening on the mounting box cover 7 back into the environment in the isolator body, or is discharged to the external environment.
[0054] The above application of specific examples to the utility model is described, which is only used to help understand the utility model, and does not limit the utility model. For the skilled person in the technical field to which the utility model belongs, according to the idea of the utility model, a number of simple deductions, deformations or substitutions can be made.
Claims
1. A decomposition filter translation structure, characterized by, The filter assembly is arranged on the two slide rails and can move along the slide rails. The pushing assembly comprises a cylinder and a transmission member. The cylinder is fixed on the lower surface of one of the slide rails.
2. The decomposition filter translation structure of claim 1, wherein, The transmission member is sleeved on the cylinder and is fixedly connected with the side wall of the filter assembly through a connecting member.
3. The decomposition filter translation structure of claim 1, wherein, The connecting member is connected with the filter assembly through screw threads.
4. The decomposition filter translation structure of claim 1, wherein, A sensor is arranged between the pushing assembly and the slide rail.
5. The decomposition filter translation structure of claim 1, wherein, The cylinder is a magnetic coupling cylinder.
6. The decomposition filter translation structure of claim 5, wherein, The filter assembly comprises a mounting box, a primary filter and a manganese dioxide filter.
7. The exploded filter translation structure of claim 5, wherein, The primary filter and the manganese dioxide filter are arranged in the mounting box.
8. The decomposition filter translation structure of claim 1, wherein, The primary filter is arranged on the manganese dioxide filter.
9. An isolator characterized by, The mounting box cover is provided with a plurality of openings for the filtered gas to pass out of the primary filter and the manganese dioxide filter.
10. The isolator of claim 9, wherein, The slide rails are made of stainless steel. The isolator body has an air return opening. The pushing member of the decomposition filter translation structure can push the filter assembly into the air return opening to decompose the hydrogen peroxide gas in the isolator body. The hydrogen peroxide gas in the isolator body passes out of the filter assembly in a top-down direction.