Efficient bottle separating and unscrambling machine

Abstract

The utility model belongs to the technical field of bottle unscramblers, and particularly relates to an efficient shunting bottle unscrambler which comprises a conveying mechanism, a rack, a telescopic shunting assembly and a shunting plate, the rack is arranged on the side edge of the conveying mechanism, a plurality of channels are arranged on one side of the conveying mechanism, the telescopic shunting assembly is arranged at the front ends of the channels in the length direction of the conveying mechanism, and the shunting plate is arranged on the rack. The separating plate is hinged to the end, close to the channels, of the telescopic separating assembly, the other end of the telescopic separating assembly is hinged to the rack, a counting bottle blocking assembly is arranged on the separating plate, and the separating plate is further connected with a transverse moving mechanism driving the separating plate to move in the width direction of the conveying mechanism. Before the counting and bottle blocking assembly is opened, the telescopic separation assembly firstly drives the separation plate to stretch out, the bottles move forwards along with the separation plate, when the stretching speed of the telescopic separation assembly and the speed of the conveying mechanism tend to be synchronous, the counting and bottle blocking assembly is opened, and due to the fact that the bottles and the conveying mechanism do relative static motion at the moment, the phenomenon of bottle falling does not exist.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of bottle unscrambler, specifically relates to a high -efficient lane bottle unscrambler. BACKGROUND

[0002] With the increasingly fierce market competition, the tray loading speed of plastic bottles / bottles is constantly refreshed, and under the premise of a certain time, more bottles are grabbed at a time, which will effectively improve the operation efficiency of the whole system, and the bottles conveyed are often in a column, therefore an efficient and stable lane device is urgently needed to evenly divide the column of bottles into multiple columns, and the premise for the smooth use of some lane devices is that the bottles are regular or the bottle body is relatively stiff, and the lane dividing process is disordered, mainly depends on the state of the subsequent incoming material, in addition, when the clamping blocking mechanism is sent open, the first bottle will have the risk of falling, thereby affecting the operation efficiency of the whole system. SUMMARY

[0003] The utility model aims at overcoming the defects of prior art, and provides a high -efficient lane bottle unscrambler, which is always on both sides of the bottle during the lane dividing process, and avoids falling.

[0004] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of a high -efficient lane bottle unscrambler, which comprises a conveying mechanism, a rack, a telescopic lane assembly and a lane plate, the rack is arranged at the side of the conveying mechanism, a plurality of channels are arranged on one side of the conveying mechanism, the telescopic lane assembly is arranged at the front end of the channel along the length direction of the conveying mechanism, the lane plate is hinged at one end of the telescopic lane assembly close to each channel, the other end of the telescopic lane assembly is hinged on the rack, a counting bottle blocking assembly is arranged on the lane plate, and the lane plate is also connected with a transverse moving mechanism for driving it to move along the width direction of the conveying mechanism.

[0005] Preferably, the telescopic lane assembly comprises two groups of interval arranged connecting plates and telescopic plates, the lane channel is formed between the two groups of connecting plates and telescopic plates, one end of the connecting plate is hinged on the rack, the telescopic plate is slidably connected on the connecting plate, two lane plates are respectively hinged at the end of the two telescopic plates, and the lane plate is connected with a telescopic mechanism for driving it to be telescopic.

[0006] Preferably, the transverse moving mechanism comprises a transverse moving electric cylinder and a transverse moving sliding block, the transverse moving electric cylinder is arranged above the conveying mechanism, the transverse moving electric cylinder is arranged along the width direction of the conveying mechanism, the transverse moving sliding block is connected to the output end of the transverse moving electric cylinder, and the lane plate is connected to the lower side of the transverse moving sliding block.

[0007] Preferably, the telescopic mechanism is a telescopic electric cylinder, the telescopic electric cylinder is installed on the upper side of the rack, the telescopic electric cylinder is arranged along the length direction of the conveying mechanism, the transverse moving mechanism is connected to the output end of the telescopic electric cylinder, and the transverse moving mechanism is also connected with a guide assembly.

[0008] Preferably, the guide assembly comprises a telescopic slider and a linear guide rail, the transverse moving mechanism is fixedly connected to the telescopic slider, and the linear guide rail is arranged along the length direction of the conveying mechanism.

[0009] Preferably, the channel plate is connected to the transverse moving mechanism through a connecting frame, a screw rod is horizontally arranged on the connecting frame along the width direction of the conveying mechanism, the screw rod penetrates through the upper end of the channel plate, two nuts are arranged on the two sides of the channel plate and are threadedly connected to the screw rod, and the other end of the telescopic channel assembly is hingedly connected to a fixed plate.

[0010] Preferably, a guide shaft is arranged on the connecting frame in parallel with the screw rod, and the channel plate or the fixed plate is slidably connected to the guide shaft through a linear bearing.

[0011] Preferably, the counting and blocking assembly comprises a counter and a blocking cylinder, and the counter and the blocking cylinder are connected to a controller.

[0012] Preferably, the front end of the channel is provided with a guide plate, and the guide plate is arranged on the two sides of the channel and is flared towards the two sides of the channel.

[0013] Compared with the prior art, the above technical scheme has the following beneficial effects:

[0014] 1、 the counting and blocking assembly is arranged on the channel plate, the number of bottles in each channel is fixed, when the counting and blocking assembly counts enough, the counting and blocking assembly blocks the bottles to prevent the bottles from continuing to move forward, then the telescopic channel assembly retracts the channel plate, the transverse moving mechanism moves the channel plate to the front end of another channel, when the counting and blocking assembly is switched from closing to opening, since the conveying mechanism is always in a running state, the first bottle is subjected to the inertia of forward conveying of the conveying mechanism and the crowding force of the bottles behind the blocking, and is inevitably accelerated to run forward at the moment when the counting and blocking assembly is opened, at this time, the risk of bottle falling is prone to occur, after the bottle falls, the channel plate is invalid, thereby affecting the efficiency of the whole system, the telescopic channel assembly drives the channel plate to extend before the counting and blocking assembly is opened, the bottle moves forward along with the channel plate, when the speed of the telescopic channel assembly running forward until extending is close to the speed of the conveying mechanism, the counting and blocking assembly is opened, since the bottle and the conveying mechanism are in relative static motion at this time, therefore, the phenomenon of bottle falling does not exist, and the efficiency of the whole system is greatly improved.

[0015] 2, the fixed plate and the fixed plate are connected on the screw rod and fixed by the nut, so when the bottle is transported, only the nut is adjusted, then the position of the channel plate is adjusted, the distance between the telescopic channel components is changed, and more types of product conveying channels are applied. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is the front view of the utility model, and the arrow in the figure shows the conveying direction of the bottle.

[0017] Fig. 2 It is the top view of the utility model, and the arrow in the figure shows the conveying direction of the bottle.

[0018] Fig. 3 It is the side view of the utility model.

[0019] 1, rack 2, transverse moving mechanism 3, telescopic mechanism 4, conveying belt 5, bottle 6, electric cylinder mounting seat 7, transverse moving electric cylinder 8, hydraulic buffer 9, transverse moving slider 10, connecting frame 11, screw rod 12, nut 13, guide shaft 14, linear bearing 15, transverse moving mounting plate 16, electric cylinder mounting plate 17, telescopic electric cylinder 18, telescopic slider 19, linear guide rail 20, fixed plate 21, hinge 22, channel plate 23, counter 24, blocking cylinder 25, connecting plate 26, connecting slider 27, connecting slide rail 28, telescopic plate 29, passage 30, guide plate. DETAILED DESCRIPTION

[0020] Figs. 1-3 It is the best embodiment of the utility model, and the following will be combined with the drawings to further illustrate the utility model. Figs. 1-3 The utility model is further illustrated.

[0021] As Fig. 1As shown, a high-efficiency bottle sorting machine includes a conveying mechanism, a frame 1, a telescopic branching assembly and a branching plate. The frame 1 is arranged on the side of the conveying mechanism. The conveying mechanism in this embodiment is a conveyor belt 4. A plurality of channels 29 are provided on one side of the conveyor belt 4. The telescopic branching assembly is arranged at the front end of the channel 29 along the length direction of the conveying mechanism. The telescopic branching assembly conveys bottles 5 into each channel 29 respectively. The branching plate 22 is hinged at one end of the telescopic branching assembly near each channel 29. The branching plate 22 guides the bottles 5 to the channel 29. The other end of the telescopic branching assembly is hinged on the frame 1. A counting bottle stop assembly is provided on the branching plate 22. The branching plate 22 is also connected to a transverse mechanism 2 that drives it to move along the width direction of the conveying mechanism. When the counting bottle stop assembly counts a sufficient number of bottles 5 passing through a channel 29, the counting bottle stop assembly will stop the bottles 5 from continuing to move forward, and then the telescopic branching assembly drives the branching plate 22 to retract, and the transverse mechanism 2 then moves the branching plate 22 to the front end of another channel.

[0022] However, when the counting bottle stop assembly is switched from closed to open, since the conveyor belt 4 is always in operation, the first bottle 5 at the counting bottle stop assembly is subject to the inertia of the conveyor belt 4 being transported forward and the crowding force of the bottles 5 behind it, and is bound to accelerate forward suddenly at the moment the counting bottle stop assembly is opened. At this time, there is a risk of bottle falling over, which will cause the lane separation to fail, thereby affecting the efficiency of the entire system. Therefore, a retractable retractable lane separation assembly is provided in this embodiment. The counting and blocking bottle assembly includes a counter 23 and a blocking cylinder 24. The counter 23 and the blocking cylinder 24 are connected to the controller. After the counter 23 counts the number of bottles 5 passing through a channel 29 is sufficient, the blocking cylinder 24 is closed to prevent the bottles 5 from rushing out of the diverter plate 22. Before the blocking cylinder 24 is opened, the telescopic diverter assembly first drives the diverter plate 22 to extend toward the channel 29, and the bottles 5 also follow the diverter plate 22 forward. When the telescopic diverter assembly runs forward until the speed at which it extends is close to the speed of the conveyor belt 4, the blocking cylinder 24 is opened. At this time, the bottles 5 and the conveyor belt 4 are in relative static motion, so there is no inertia, and there will be no bottle overturning phenomenon, which greatly improves the efficiency of the entire system.

[0023] like Fig. 2 As shown, in this embodiment, the branching plate 22 is connected to a transverse movement mechanism 2 that drives its transverse movement and a telescopic mechanism 3 that drives its extension and retraction. The telescopic branching assembly only provides power for the telescopic channel. The telescopic branching assembly includes two groups of connecting plates 25 and telescopic plates 28 that are spaced apart. A branching channel is formed between the two groups of connecting plates 25 and telescopic plates 28. One end of the connecting plate 25 is hinged to the frame 1, and a connecting slider 26 is provided on the inner side of the connecting plate 25. A connecting slide rail 27 is provided on the outer side of the telescopic plate 28. The connecting slider 26 and the connecting slide rail 27 are slidably connected, so the telescopic plate 28 is slidably connected to the connecting plate 25, and the two branching plates 22 are respectively hinged to the ends of the two telescopic plates 28.

[0024] In the embodiment, the telescopic mechanism 3 is installed on the upper side of the frame 1, the transverse movement mechanism 2 is slidingly connected to the telescopic mechanism 3, the telescopic mechanism 3 drives the transverse movement mechanism 2 and the channeling plate 22 to telescope, and the transverse movement mechanism 2 drives the channeling plate 22 to transversely move and change lanes.

[0025] Specifically, as shown in Fig. 3 The telescopic mechanism 3 is a telescopic electric cylinder 17, which is installed on the upper side of the frame 1 through an electric cylinder mounting plate 16, and is arranged along the length direction of the conveying belt 4. The transverse movement mechanism 2 is installed on a transverse movement mounting plate 15, which is connected to the output end of the telescopic electric cylinder 17. The transverse movement mechanism 2 is also connected to a guide assembly. The telescopic electric cylinder 17 drives the transverse movement mounting plate 15 to telescope, thereby driving the transverse movement mechanism 2 and the channeling plate 22 to telescope. In the embodiment, the guide assembly includes a telescopic sliding block 18 and a linear guide rail 19. The telescopic electric cylinder 17 is arranged on one side of the frame 1, and the guide assembly is arranged on the other side of the frame 1. One side of the transverse movement mounting plate 15 is connected to the telescopic electric cylinder 17, and the other side is fixedly connected to the telescopic sliding block 18. The linear guide rail 19 is also arranged along the length direction of the conveying belt 4, and the telescopic sliding block 18 is slidingly connected to the linear guide rail 19.

[0026] The transverse movement mechanism 2 includes a transverse movement electric cylinder 7 and a transverse movement sliding block 9. The transverse movement electric cylinder 7 is arranged along the width direction of the conveying belt 4, and is installed on the transverse movement mounting plate 15 through an electric cylinder mounting seat 6. The transverse movement sliding block 9 is connected to the output end of the transverse movement electric cylinder 7. The channeling plate 22 is connected to the lower side of the transverse movement sliding block 9. The transverse movement electric cylinder 7 is also provided with a hydraulic buffer 8.

[0027] Specifically, the bottle 5 inlet, i.e. the other end of the connecting plate 25 is hingedly connected to the fixed plate 20 through a hinge 21. Two connecting plates 25 are respectively hingedly connected to two fixed plates 20. The fixed plate 20 is installed on the frame 1 through a connecting frame 10. A lead screw 11 is horizontally arranged on the connecting frame 10 along the width direction of the conveying belt 4. The upper end of the two fixed plates 20 is movably installed on the lead screw 11 and is fixed through two nuts 12. The channeling plate 22 at the outlet of the bottle 5 is also connected to the transverse movement sliding block 9 through the connecting frame 10. The upper end of the channeling plate 22 is movably installed on the lead screw 11 of the connecting frame 10. The two channeling plates 22 are arranged on the lead screw 11 at intervals. The channeling plate 22 is fixedly installed on the lead screw 11 through the two nuts 12. When the conveyed bottle 5 changes specifications, only the position of the channeling plate 22 needs to be adjusted by adjusting the nuts 12 and then translating, so that the spacing between the telescopic channeling assemblies changes accordingly to adapt to more types of product conveying and channeling.

[0028] In the embodiment, a guide shaft 13 is arranged on the connecting frame 10 in parallel with the screw rod 11, and the channel plate 22 or the fixed plate 20 is slidably connected to the guide shaft 13 through a linear bearing 14, so that the channel plate 22 or the fixed plate 20 can be kept in the vertical direction during adjustment. In the embodiment, a guide plate 30 is arranged at the front end of the channel 29, and the guide plate 30 is arranged on both sides of the channel 29 and flared towards both sides of the channel 29, so that the bottle 5 can better enter the channel 29.

[0029] In use, the bottle 5 enters between the telescopic channel assemblies from the fixed plate 20, and the bottle 5 is conveyed on the conveying belt 4 to the channel plate 22 and finally enters the channels 29. When the number of bottles 5 passing through the channel 29 counted by the counter 23 is sufficient, the blocking cylinder 24 closes to prevent the bottle 5 from rushing out of the channel plate 22. The telescopic cylinder 17 retracts the channel plate 22 away from the channel 29, the traversing cylinder 7 drives the channel plate 22 to translate to other channels 29, and then before the blocking cylinder 24 is opened, the telescopic cylinder 17 drives the channel plate 22 to extend to the channel 29 first, and the bottle 5 also advances with the channel plate 22. When the speed of the telescopic channel assembly running forward until extending out is close to the speed of the conveying belt 4, the blocking cylinder 24 is opened, and the bottle 5 enters the channel 29 again.

[0030] The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model in other forms. Any skilled person in the art can modify or alter the above disclosed technical content to obtain equivalent embodiments. However, any simple modification, equivalent change and alteration of the above embodiments without departing from the technical solution of the utility model and according to the technical essence of the utility model still fall within the protection scope of the utility model.

Claims

1. A high speed vial sorting machine characterized by: The device comprises a conveying mechanism, a frame (1), a telescopic channeling assembly and channeling plates. The frame (1) is arranged at the side of the conveying mechanism. A plurality of channels (29) are arranged at one side of the conveying mechanism. The telescopic channeling assembly is arranged at the front end of the channels (29) along the length direction of the conveying mechanism. The channeling plates (22) are hinged at one end of the telescopic channeling assembly close to the channels (29). The other end of the telescopic channeling assembly is hinged to the frame (1). A counting and bottle blocking assembly is arranged on the channeling plates (22). The channeling plates (22) are also connected with a transverse moving mechanism (2) for moving along the width direction of the conveying mechanism.

2. The high speed track sorting bottle machine according to claim 1, characterized in that: The telescopic channeling assembly comprises two groups of spaced apart connecting plates (25) and telescopic plates (28). The channeling channels are formed between the two groups of connecting plates (25) and telescopic plates (28). One end of the connecting plates (25) is hinged to the frame (1). The telescopic plates (28) are slidingly connected to the connecting plates (25). Two channeling plates (22) are respectively hinged to the ends of the two telescopic plates (28). The channeling plates (22) are connected with a telescopic mechanism (3) for driving the telescopic movement.

3. A high-speed track-and-tumbler bottle opener according to claim 1 or 2, characterized in that: The transverse moving mechanism (2) comprises a transverse moving electric cylinder (7) and a transverse moving slider (9). The transverse moving electric cylinder (7) is arranged above the conveying mechanism. The transverse moving electric cylinder (7) is arranged along the width direction of the conveying mechanism. The transverse moving slider (9) is connected to the output end of the transverse moving electric cylinder (7). The channeling plates (22) are connected to the lower side of the transverse moving slider (9).

4. The high speed track and bottle machine of claim 2 wherein: The telescopic mechanism (3) is a telescopic electric cylinder (17). The telescopic electric cylinder (17) is mounted on the upper side of the frame (1). The telescopic electric cylinder (17) is arranged along the length direction of the conveying mechanism. The transverse moving mechanism (2) is connected to the output end of the telescopic electric cylinder (17). The transverse moving mechanism (2) is also connected with a guide assembly.

5. A high speed track and bottle machine according to claim 4 wherein: The guide assembly comprises a telescopic slider (18) and a linear guide rail (19). The transverse moving mechanism (2) is fixedly connected to the telescopic slider (18). The linear guide rail (19) is also arranged along the length direction of the conveying mechanism. The telescopic slider (18) is slidingly connected to the linear guide rail (19).

6. A high speed de-labeling machine as claimed in claim 1, wherein: The channeling plates (22) are connected to the transverse moving mechanism (2) through a connecting frame (10). A lead screw (11) is horizontally arranged on the connecting frame (10) along the width direction of the conveying mechanism. The lead screw (11) penetrates the upper end of the channeling plates (22). Two nuts (12) are arranged on the two sides of the channeling plates (22) and are threadedly connected to the lead screw (11). The other end of the telescopic channeling assembly is hinged to a fixed plate (20). The fixed plate (20) is mounted on the frame (1) through the connecting frame (10). The upper end of the fixed plate (20) also penetrates the lead screw (11). Two nuts (12) are also arranged on the two sides of the fixed plate (20).

7. A high speed track and bottle machine according to claim 6 wherein: A guide shaft (13) is arranged on the connecting frame (10) parallel to the lead screw (11). The channeling plates (22) or the fixed plate (20) are slidingly connected to the guide shaft (13) through linear bearings (14).

8. The high speed vial sorting machine of claim 1, wherein: The counting and bottle blocking assembly comprises a counter (23) and a blocking cylinder (24). The counter (23) and the blocking cylinder (24) are connected to a controller.

9. The high speed de-labeling machine according to claim 1, wherein: The front end of the channel (29) is provided with a guide plate (30), which is arranged on both sides of the channel (29) and is flared towards both sides of the channel (29).

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