Setting machine with deviation correcting device
By installing a correction device on the shaping machine and using position sensors and lifting mechanisms to automatically correct fabric deviation, the problem of poor shaping effect during fabric transportation is solved, high-precision and efficient correction operations are achieved, and production efficiency and equipment applicability are improved.
Patent Information
- Application Number
- CN202423122274.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Fabrics are prone to deviation during transportation, resulting in poor shaping effects. Manual deviation correction is inconvenient in the existing technology.
A setting machine with a correction device is used, including a cloth guide roller, a correction component and a hot pressing roller. The cloth position deviation is monitored by a position sensor, and the lifting mechanism drives the correction roller to move up and down. The screw and worm gear transmission system is used to achieve fine control, and the adjustment mechanism can adapt to cloths of different widths.
The shaping accuracy and product quality are improved, the deviation correction operation is more stable and reliable, and the versatility and production efficiency of the equipment are enhanced.
Smart Images

Figure CN223457871U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of setting machines, in particular to a setting machine with a deviation correcting device. BACKGROUND
[0002] Cloth setting machine is a device specially used for textile setting treatment. It makes cloth obtain specific shape, size and hand feeling through the combination of heating, pressure and moisture.
[0003] In the related art, reference can be made to the utility model patent with the authorization announcement No. CN218861122U, which discloses a cloth setting machine, comprising a workbench, first and second storage rollers are rotatably connected on both sides of the workbench, a workbox is fixedly connected to the upper surface of the workbench, a driving part is arranged on the side wall of the workbox, a receiving table is fixedly connected to the upper surface of the workbench, a hot pressing plate is slidably connected to the upper part of the receiving table in the workbox, and a tightening mechanism is arranged on the hot pressing plate; when the second storage roller does not rotate, the hot pressing plate moves downward to cooperate with the receiving table to heat and press the cloth for setting, and the tightening mechanism operates synchronously when the hot pressing plate moves downward, so that the cloth to be set is tightened, and the cloth pressed by the hot pressing plate is well set, avoiding the occurrence of wrinkles.
[0004] Cloth is prone to deviation during transportation, which may cause damage to the cloth roll on one side of the roller. Usually, manual adjustment of the deviation correcting roller is used to pull the cloth for deviation correction, which is inconvenient for cloth deviation correction operation. UTILITY MODEL CONTENT
[0005] In order to solve the problem of inconvenient manual cloth deviation correction operation, the present application provides a setting machine with a deviation correcting device.
[0006] The setting machine with a deviation correcting device provided by the present application adopts the following technical scheme:
[0007] A setting machine with a deviation correcting device, comprising a rack, a cloth guide roller, a deviation correcting assembly and a hot pressing roller are sequentially arranged on the rack along the cloth transportation direction, the hot pressing roller is provided with two and is distributed in parallel, the cloth guide roller and the hot pressing roller are distributed in parallel, the deviation correcting assembly comprises a deviation correcting roller and a lifting mechanism, one end of the deviation correcting roller is rotatably installed on the rack through a connecting piece, the deviation correcting roller and the cloth guide roller are distributed in parallel, the lifting mechanism is arranged on the rack, one end of the deviation correcting roller away from the connecting piece is connected with the lifting mechanism, the lifting mechanism is used for driving one end of the deviation correcting roller away from the connecting piece to move up and down, and a position sensor for positioning the cloth position is arranged on the rack.
[0008] By adopting the technical scheme, the cloth is transported to the hot pressing roller by the cloth guide roller for hot pressing and shaping, the position sensor measures the position of the cloth, when the cloth position deviates to one side, the lifting mechanism drives the one end of the deviation correcting roller to move upward or downward, drives the cloth on the deviation correcting roller to move to the opposite side to reset, then the lifting mechanism drives the deviation correcting roller to return to the original position to correct the cloth, and the cloth correction operation is convenient.
[0009] Optionally, the lifting mechanism comprises a screw rod and a sliding block, the screw rod is rotatably installed on the rack, the sliding block is slidably installed on the rack, the sliding block slides in a direction perpendicular to the cloth guide roller, the sliding block is threadedly connected with the screw rod, the rack is provided with a driving mechanism for driving the screw rod to rotate, a rotating piece is rotatably installed on one side of the sliding block, and the deviation correcting roller is slidably connected with the rotating piece.
[0010] By adopting the technical scheme, the driving mechanism drives the screw rod to rotate to drive the sliding block to slide, the rotating piece rotates when the sliding block slides, the deviation correcting roller and the rotating piece slide relative to each other, and the one end of the deviation correcting roller is lifted or lowered by the rotating piece, so that the deviation correcting roller is driven to rotate, and the rotating operation is convenient.
[0011] Optionally, the driving mechanism comprises a driving motor, a worm wheel and a worm, the worm wheel is arranged at one end of the screw rod, the worm wheel is coaxially connected with the screw rod, the worm is rotatably installed on the rack, the worm is meshed with one side of the worm wheel, the driving motor is arranged on the rack, and the worm is connected with the output shaft of the driving motor.
[0012] By adopting the technical scheme, the driving motor drives the worm to rotate to drive the worm wheel to rotate, and then drives the screw rod to rotate to drive the sliding block to move, and the rotating operation of the screw rod is convenient, and the worm and the worm wheel are decelerated, so that the rotating adjustment operation of the screw rod is more accurate.
[0013] Optionally, the rotating piece comprises a rotating block, the rotating block is rotatably connected with the sliding block, a sliding hole is formed in the rotating block, and the deviation correcting roller is slidably connected with the rotating block at the sliding hole.
[0014] By adopting the technical scheme, when the sliding block slides, the rotating block drives the deviation correcting roller to rotate, at this time, the rotating block rotates, and the deviation correcting roller slides at the sliding hole of the rotating block.
[0015] Optionally, a limiting block is rotatably installed on the side face, away from the sliding block, of the rotating block, and the limiting block is slidably connected with the rack.
[0016] By adopting the technical scheme, when the rotating block moves, the limiting block slides on the rack to limit the movement of the rotating block.
[0017] Optionally, the rack is provided with a slide bar, the slide bar is distributed in parallel with the cloth guide roller, a sliding plate is slidably installed on the slide bar, the sliding plate is provided with two and is oppositely distributed, the position sensor is arranged on the sliding plate, and the rack is provided with an adjusting mechanism for driving the sliding plate to slide.
[0018] By adopting the above technical scheme, the adjusting mechanism drives the sliding plate to slide and further drives the position sensor to move, the positions of the position sensors on both sides are adjusted, and the position detection and positioning of the cloth of different widths are applicable.
[0019] Optionally, the adjusting mechanism comprises an adjusting motor and a lead screw, the lead screw is rotatably installed on the rack, the lead screw is distributed in parallel with the slide bar, two opposite threads are arranged on the lead screw, the sliding plates on both sides are threadedly connected at the two threads of the lead screw respectively, the adjusting motor is arranged on the rack, and the lead screw is connected with an output shaft of the adjusting motor.
[0020] By adopting the above technical scheme, the adjusting motor drives the lead screw to rotate, the lead screw synchronously drives the sliding plates on both sides to slide towards opposite or opposite directions, and the position sensors on both sides are driven to move, so that the driving adjustment is convenient.
[0021] Optionally, the connecting piece comprises a rotating sleeve and a rotating shaft, the rotating shaft is arranged on the rack, the rotating shaft is distributed perpendicularly with the deviation correcting roller, the rotating sleeve is arranged at one end of the deviation correcting roller, and the rotating sleeve is sleeved on the rotating shaft and is rotatably connected with the rotating shaft.
[0022] By adopting the above technical scheme, when the deviation correcting roller rotates, the rotating sleeve rotates around the rotating shaft, and the rotation of one end of the deviation correcting roller is limited.
[0023] In summary, the present application has at least one of the following beneficial technical effects:
[0024] 1. The position of the cloth is monitored in real time by the position sensor, when the cloth deviates, the lifting mechanism drives one end of the deviation correcting roller to move up and down, so that the cloth is reset, the problem that the traditional setting machine has poor setting effect due to cloth deviation is solved, and the setting precision and product quality are improved;
[0025] 2. The lifting mechanism adopts screw and sliding block structure, cooperates with worm and gear transmission system, realizes fine control of the deviation correcting roller, makes the deviation correction process more stable and reliable, and improves the precision and stability of the deviation correction operation;
[0026] 3. The adjusting mechanism drives the sliding plate to move through the lead screw and the adjusting motor, the position of the position sensor can be flexibly adjusted, the cloth of different widths is applicable, the universality and application range of the equipment are enhanced, and the production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of this application.
[0028] Figure 2 It is an enlarged schematic diagram of the three-dimensional structure of part A of this application.
[0029] Figure 3 It is a partial cross-sectional structural diagram of the lifting mechanism and the rotating block of the present application.
[0030] Figure 4 It is an enlarged schematic diagram of the three-dimensional structure of part B of this application.
[0031] Figure 5 It is an enlarged schematic diagram of the three-dimensional structure of part C of this application.
[0032] Those skilled in the art will appreciate that the elements in the drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the size and position of some elements in the drawings may be exaggerated relative to other elements to help improve understanding of the embodiments of the present invention.
[0033] Figure numerals: 1. Frame; 11. Cloth guide roller; 12. Slide rod; 13. Sliding plate; 2. Hot pressing roller; 3. Correcting roller; 4. Lifting mechanism; 41. Screw; 42. Slider; 421. Guide block; 422. Rotating groove; 43. Rotating block; 431. Connecting part; 432. Slide hole; 433. Limiting block; 5. Connecting part; 51. Rotating sleeve; 52. Rotating shaft; 6. Position sensor; 7. Driving mechanism; 71. Driving motor; 72. Worm gear; 73. Worm; 8. Adjusting mechanism; 81. Adjusting motor; 82. Screw. DETAILED DESCRIPTION
[0034] The present application is further described in detail below with reference to the accompanying drawings.
[0035] The embodiment of the present application discloses a setting machine with a correction device, referring to Figure 1 , including a frame 1, on which a cloth guide roller 11, a correction component and a hot pressing roller 2 are arranged in sequence along the cloth transport direction. There are two hot pressing rollers 2 and they are distributed parallel to each other. The cloth guide roller 11 and the hot pressing roller 2 are distributed parallel to each other. The cloth is transported to the hot pressing roller 2 through the cloth guide roller 11 for hot pressing and shaping.
[0036] Reference Figure 1The deviation correction assembly comprises a deviation correction roller 3 and a lifting mechanism 4, one end of the deviation correction roller 3 is rotatably installed on the rack 1 through a connecting piece 5, the deviation correction roller 3 and the cloth guide roller 11 are distributed in parallel with each other, the lifting mechanism 4 is arranged on the rack 1, one end of the deviation correction roller 3, which is away from the connecting piece 5, is connected with the lifting mechanism 4, and the rack 1 is provided with a position sensor 6. The position sensor 6 measures the position of the cloth, when the cloth position deviates to one side, the lifting mechanism 4 drives one end of the deviation correction roller 3 to move upward or downward, and drives the cloth on the deviation correction roller 3 to move to the opposite side to reset, then the lifting mechanism 4 drives the deviation correction roller 3 to return to the original position to correct the cloth deviation, and the cloth deviation operation is convenient.
[0037] With reference to Figure 2 The connecting piece 5 comprises a rotating sleeve 51 and a rotating shaft 52, the rotating shaft 52 is arranged on the rack 1 in the horizontal direction, and the rotating sleeve 51 is arranged at one end of the deviation correction roller 3 and is sleeved on the rotating shaft 52 and connected with the rotating shaft 52 in rotation, when the deviation correction roller 3 rotates, the rotating sleeve 51 rotates around the rotating shaft 52 to limit the rotation of one end of the deviation correction roller 3.
[0038] With reference to Figure 3 The lifting mechanism 4 comprises a screw rod 41 and a sliding block 42, the screw rod 41 is rotatably installed on the rack 1 in the vertical direction, the sliding block 42 is slidably installed on the rack 1, one side of the sliding block 42 is provided with a guide block 421, a guide groove is formed in the vertical direction on the rack 1, the guide block 421 slides along the guide groove, and the sliding block 42 is threadedly connected with the screw rod 41, so that the screw rod 41 drives the sliding block 42 to slide in the vertical direction when the screw rod 41 rotates.
[0039] With reference to Figure 3 A rotating piece is rotatably installed on the sliding block 42, the rotating piece comprises a rotating block 43, a rotating groove 422 is formed in the side face of the sliding block 42, away from the guide block 421, a connecting part 431 is arranged on one side face of the rotating block 43, the connecting part 431 is rotatably installed at the rotating groove 422 of the sliding block 42, a sliding hole 432 is formed in the rotating block 43, and the deviation correction roller 3 is slidably connected with the rotating block 43 at the sliding hole 432. When the sliding block 42 slides, the rotating block 43 drives the deviation correction roller 3 to rotate, at this time, the rotating block 43 rotates to drive one end of the deviation correction roller 3 to be lifted or lowered, and the deviation correction roller 3 slides at the sliding hole 432 of the rotating block 43.
[0040] With reference to Figure 3 A limiting block 433 is rotatably installed on the side face of the rotating block 43, away from the sliding block 42, the limiting block 433 is slidably connected between the rotating block 43 and the rack 1, and the limiting block 433 slides in the vertical direction. When the rotating block 43 moves, the limiting block 433 slides on the rack 1 to limit the movement of the rotating block 43.
[0041] With reference to Figure 4The rack 1 is provided with a driving mechanism 7, the driving mechanism 7 comprises a driving motor 71, a worm wheel 72 and a worm 73, the worm wheel 72 is arranged at the downward one end of the screw rod 41 and is fixedly connected coaxially with the screw rod 41, the worm 73 is rotatably installed on the rack 1 and is engaged with one side of the worm wheel 72, the driving motor 71 is arranged on the rack 1, and the worm 73 is connected with the output shaft of the driving motor 71. The driving motor 71 drives the worm 73 to rotate, thereby driving the worm wheel 72 to rotate, thereby driving the screw rod 41 to rotate, driving the sliding block 42 to move, and driving the screw rod 41 to rotate. At the same time, the worm wheel 72 and the worm 73 are decelerated, and the rotation adjustment operation of the screw rod 41 is more accurate.
[0042] With reference to Figure 5 The rack 1 is provided with a driving mechanism 7, the driving mechanism 7 comprises a driving motor 71, a worm wheel 72 and a worm 73, the worm wheel 72 is arranged at the downward one end of the screw rod 41 and is fixedly connected coaxially with the screw rod 41, the worm 73 is rotatably installed on the rack 1 and is engaged with one side of the worm wheel 72, the driving motor 71 is arranged on the rack 1, and the worm 73 is connected with the output shaft of the driving motor 71. The driving motor 71 drives the worm 73 to rotate, thereby driving the worm wheel 72 to rotate, thereby driving the screw rod 41 to rotate, driving the sliding block 42 to move, and driving the screw rod 41 to rotate. At the same time, the worm wheel 72 and the worm 73 are decelerated, and the rotation adjustment operation of the screw rod 41 is more accurate.
[0043] The rack 1 is provided with a driving mechanism 7, the driving mechanism 7 comprises a driving motor 71, a worm wheel 72 and a worm 73, the worm wheel 72 is arranged at the downward one end of the screw rod 41 and is fixedly connected coaxially with the screw rod 41, the worm 73 is rotatably installed on the rack 1 and is engaged with one side of the worm wheel 72, the driving motor 71 is arranged on the rack 1, and the worm 73 is connected with the output shaft of the driving motor 71. The driving motor 71 drives the worm 73 to rotate, thereby driving the worm wheel 72 to rotate, thereby driving the screw rod 41 to rotate, driving the sliding block 42 to move, and driving the screw rod 41 to rotate. At the same time, the worm wheel 72 and the worm 73 are decelerated, and the rotation adjustment operation of the screw rod 41 is more accurate.
[0044] The rack 1 is provided with a driving mechanism 7, the driving mechanism 7 comprises a driving motor 71, a worm wheel 72 and a worm 73, the worm wheel 72 is arranged at the downward one end of the screw rod 41 and is fixedly connected coaxially with the screw rod 41, the worm 73 is rotatably installed on the rack 1 and is engaged with one side of the worm wheel 72, the driving motor 71 is arranged on the rack 1, and the worm 73 is connected with the output shaft of the driving motor 71. The driving motor 71 drives the worm 73 to rotate, thereby driving the worm wheel 72 to rotate, thereby driving the screw rod 41 to rotate, driving the sliding block 42 to move, and driving the screw rod 41 to rotate. At the same time, the worm wheel 72 and the worm 73 are decelerated, and the rotation adjustment operation of the screw rod 41 is more accurate.
[0045] The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A setting machine with a correction device, comprising a frame (1), wherein a cloth guide roller (11), a correction component and a hot pressing roller (2) are sequentially arranged on the frame (1) along the cloth transport direction, wherein two hot pressing rollers (2) are provided and are arranged parallel to each other, and the cloth guide roller (11) and the hot pressing roller (2) are arranged parallel to each other, and the characteristics are: The deviation correction assembly comprises a deviation correction roller (3) and a lifting mechanism (4), one end of the deviation correction roller (3) is rotatably installed on the rack (1) through a connecting piece (5), the deviation correction roller (3) and the cloth guide roller (11) are distributed in parallel with each other, the lifting mechanism (4) is arranged on the rack (1), one end of the deviation correction roller (3) away from the connecting piece (5) is connected with the lifting mechanism (4), the lifting mechanism (4) is used for driving one end of the deviation correction roller (3) away from the connecting piece (5) to move up and down, and a position sensor (6) for positioning the position of the cloth is arranged on the rack (1).
2. A machine as claimed in claim 1, wherein: The lifting mechanism (4) comprises a screw rod (41) and a sliding block (42), the screw rod (41) is rotatably installed on the rack (1), the sliding block (42) is slidably installed on the rack (1), the sliding block (42) slides in a direction perpendicular to the cloth guide roller (11), the sliding block (42) is threadedly connected with the screw rod (41), a driving mechanism (7) for driving the screw rod (41) to rotate is arranged on the rack (1), and a rotating piece is rotatably installed on one side of the sliding block (42). The deviation correction roller (3) is slidably connected with the rotating piece.
3. A machine as claimed in claim 2, wherein: The driving mechanism (7) comprises a driving motor (71), a worm wheel (72) and a worm (73), the worm wheel (72) is arranged at one end of the screw rod (41), the worm wheel (72) is coaxially connected with the screw rod (41), the worm (73) is rotatably installed on the rack (1), the worm (73) is engaged with one side of the worm wheel (72), the driving motor (71) is arranged on the rack (1), and the worm (73) is connected with the output shaft of the driving motor (71).
4. A machine as claimed in claim 2, wherein: The rotating piece comprises a rotating block (43), the rotating block (43) is rotatably connected with the sliding block (42), a sliding hole (432) is formed in the rotating block (43), and the deviation correction roller (3) is slidably connected with the rotating block (43) at the sliding hole (432).
5. A machine as claimed in claim 4, wherein: A limiting block (433) is rotatably installed on one side of the rotating block (43) away from the sliding block (42), and the limiting block (433) is slidably connected with the rack (1).
6. A machine as claimed in claim 1, wherein: A slide rod (12) is arranged on the rack (1), the slide rod (12) and the cloth guide roller (11) are distributed in parallel with each other, a sliding plate (13) is slidably installed on the slide rod (12), the sliding plate (13) is provided with two opposite distribution, the position sensor (6) is arranged on the sliding plate (13), and an adjusting mechanism (8) for driving the sliding plate (13) to slide is arranged on the rack (1).
7. A machine as claimed in claim 6, wherein: The adjusting mechanism (8) comprises an adjusting motor (81) and a lead screw (82), the lead screw (82) is rotationally installed on the rack (1), the lead screw (82) is distributed in parallel with the slide rod (12), two opposite threads are arranged on the lead screw (82), the slide plates (13) on the two sides are respectively threadedly connected with the lead screw (82) at the two threads, the adjusting motor (81) is arranged on the rack (1), and the lead screw (82) is connected with an output shaft of the adjusting motor (81).
8. A machine as claimed in claim 1, wherein: The connecting piece (5) comprises a rotating sleeve (51) and a rotating shaft (52), the rotating shaft (52) is arranged on the rack (1), the rotating shaft (52) is distributed perpendicularly with the deviation rectifying roller (3), the rotating sleeve (51) is arranged at one end of the deviation rectifying roller (3), the rotating sleeve (51) is sleeved on the rotating shaft (52) and rotationally connected with the rotating shaft (52).
Citation Information
Patent Citations
A fabric setting machine
CN218861122U