Warping equipment with warm-keeping function for mattress fabric production
By introducing a dust removal mechanism and auxiliary rollers into the warping equipment, the problem of dust and lint adhering to the warp yarn during the winding process was solved, efficient dust removal and tight winding were achieved, and the production quality of mattress fabrics was improved.
Patent Information
- Application Number
- CN202423046126.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-11
AI Technical Summary
During the mattress fabric production process, the warp yarns are prone to pick up dust and lint during the winding process, which affects the quality of the fabric.
A warping device is designed, which includes a dust removal mechanism and auxiliary rollers. The dust removal mechanism uses an exhaust fan to suck out dust and lint, and the auxiliary rollers ensure that the warp yarn is tightly wound to prevent dust and lint from sticking.
It effectively removes dust and lint, ensures the quality of the fabric, and improves the warping effect and the quality of subsequent processing.
Smart Images
Figure CN223458472U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the beaming field, in particular to a beaming equipment for bed mat fabric production with a warm-keeping function. BACKGROUND
[0002] Bed mat fabric is an important component of a bed mat, which not only affects the appearance and texture of the bed mat, but also directly relates to the comfort and health of a user, at present, the bed mat fabric usually adopts full cotton fabric, which is good in sweat absorption and air permeability, environment-friendly, pollution-free and has certain warm-keeping performance.
[0003] During the production of the bed mat fabric, a beaming process is needed, which is usually in a batch beaming mode, specifically, a certain number of beams of warp yarns are wound on a beaming shaft in parallel, after the warp yarns are beamed, a plurality of beaming shafts are placed on a sizing machine (or a beaming machine) shaft frame and are combined, after sizing and drying, the warp yarns are wound into a weaving shaft, and then the weaving shaft can be used for the weaving of the bed mat fabric, for the bed mat fabric, the batch beaming can ensure the uniformity and consistency of each batch of warp yarns, thereby improving the quality of the fabric. CONTENT OF THE UTILITY MODEL
[0004] The content part of the application is used to introduce the concept in a brief form, and the concept will be described in detail in the specific embodiment part. The content part of the application is not intended to indicate the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0005] In order to solve the technical problems mentioned in the background part, some embodiments of the application provide a beaming equipment for bed mat fabric production with a warm-keeping function, which comprises a beaming machine cabinet, a beaming shaft is rotatably arranged in the beaming machine cabinet and is used for winding warp yarns, a driving motor for driving the beaming shaft to rotate is installed on the end face of the beaming machine cabinet, a loose frame is arranged at a position on one side of the beaming shaft in the beaming machine cabinet, the loose frame has a plurality of teeth needles and is used for guiding the warp yarns, and a dedusting mechanism is further arranged in the beaming machine cabinet, the dedusting mechanism comprises a shell arranged at the bottom of the beaming machine cabinet, an air inlet is formed in the side of the shell facing the beaming machine cabinet, an exhaust frame is penetratingly arranged on the side wall of the shell away from the air inlet, an exhaust fan is arranged in the exhaust frame, and a dust separation plate is arranged between the exhaust frame and the air inlet.
[0006] Further, the shell is arranged at the bottom of the frame, and two ends of the shell are bolted to the end walls of the beaming cabinet.
[0007] Further, the air inlets are arranged at the bottom of the shell facing the beaming cabinet, the air outlet frame is arranged at the bottom wall of the shell away from the air inlets, and the air outlet frame is located outside the beaming cabinet, and a screen is arranged at the inner bottom end of the air outlet frame.
[0008] Further, a partition plate is vertically fixed on the inner bottom wall of the shell, the dust separation plate is arranged between the partition plate and the inner wall of the shell above the air outlet frame, and a dust removal door is arranged on the side wall of the shell above the dust separation plate.
[0009] Further, a cover plate is arranged on the top of the beaming cabinet, and the cover plate is transparent.
[0010] Further, an auxiliary roller is arranged in the beaming cabinet, the auxiliary roller is arranged along the same length direction as the beam shaft, and a support member is arranged in the beaming cabinet to elastically push the auxiliary roller towards the beam shaft.
[0011] Further, the support member comprises a sleeve fixed on the two end walls of the beaming cabinet and a support arm movably arranged in the sleeve facing the beam shaft, a spring is arranged between the end of the sleeve inserted into the sleeve and the inner end wall of the sleeve, and the end of the auxiliary roller is rotatably connected to the end of the support arm extending out of the sleeve.
[0012] Further, a fixed block is arranged on the side wall of the sleeve and bolted to the inner end wall of the beaming cabinet, the end of the support arm inserted into the sleeve is provided with a baffle, and the baffle is slidably attached to the inner wall of the sleeve.
[0013] The beneficial effects of the present application are:
[0014] By arranging the auxiliary roller, when the warp yarns are wound on the beam shaft for beaming after being guided by the frame, the spring elastically pushes the auxiliary roller to continuously roll against the warp yarns wound on the beam shaft, so as to ensure the tight winding of the warp yarns, avoid the phenomenon that the loose winding of the warp yarns affects the subsequent fabric processing, and improve the beaming effect.
[0015] By arranging the dust removal mechanism, during the beaming process, the air suction fan in the air outlet frame is started to suck and exhaust air, an air suction force is generated at the air inlet of the shell, the dust and lint floating on the warp yarns during the beaming process are sucked into the shell, and the dust and lint are retained and collected in the shell under the blocking of the dust separation plate, so as to achieve the purpose of dust removal, avoid the problem that the dust and lint adhere to the warp yarns and are wound on the beam shaft to affect the quality of the subsequent processed fabric. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings, which form a part of this application, are intended to provide further understanding of the application and are incorporated herein in their entirety, and they illustrate various embodiments of the application that can be used in connection with the claims. The detailed description and drawings are intended to explain the application, not to limit the application. Furthermore, the drawings are not necessarily drawn to scale.
[0017] In addition, throughout the drawings, like reference numerals will be used to refer to like or similar elements, features and structures.
[0018] In the drawings:
[0019] Figure 1 is a schematic diagram of the overall structure of the application;
[0020] Figure 2 is a schematic diagram of the structure of the application after the cover plate is removed;
[0021] Figure 3 is a schematic diagram of the structure of the impurity removal mechanism of the application;
[0022] Figure 4 is a schematic diagram of the structure of the beam and auxiliary roller of the application;
[0023] Figure 5 is a schematic diagram of the structure of the support of the application.
[0024] Reference numerals:
[0025] 1. The beam cabinet; 2. The cover plate; 3. The impurity removal mechanism; 4. The driving motor; 5. The beam; 6. The auxiliary roller; 7. The spacer; 8. The housing; 9. The air inlet; 10. The exhaust frame; 11. The exhaust fan; 12. The partition plate; 13. The dust separation plate; 14. The dust removal door; 15. The separation net; 16. The support; 17. The sleeve; 18. The support arm; 19. The spring; 20. The baffle; 21. The fixed block. DETAILED DESCRIPTION
[0026] Embodiments of the present disclosure will be described in more detail with reference to the drawings. Although certain embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms, and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure can be more thoroughly and completely understood. It should be understood that the drawings and embodiments of the present disclosure are for illustrative purposes only, and are not intended to limit the scope of protection of the present disclosure.
[0027] It should also be noted that, for the sake of brevity, only the parts of the drawings that are relevant to the present application are shown. The embodiments and features in the present disclosure can be combined with each other as long as there is no conflict.
[0028] It should be noted that the "first", "second", and the like mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0029] It should be noted that the "one", "a plurality of" modification mentioned in the present disclosure is illustrative but not restrictive, and those skilled in the art should understand that unless the context clearly indicates otherwise, it should be understood as "one or more".
[0030] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0031] Referring to Figures 1-5 As shown in the drawings, a warping machine for producing a mattress fabric with a warm-keeping function, comprising a warping machine cabinet 1, a warp beam 5 is rotatably arranged in the warping machine cabinet 1 for winding warp yarns, a driving motor 4 for driving the warp beam 5 to rotate is installed on the end face of the warping machine cabinet 1; a loose frame 7 is arranged at a position on one side of the warp beam 5 in the warping machine cabinet 1, the loose frame 7 has a plurality of teeth for guiding the warp yarns; a plurality of warp yarns are wound on the warp beam 5 after being guided by the loose frame 7, and the driving motor 4 is started to drive the warp beam 5 to rotate, so that the warping operation can be continuously carried out. A cover plate 2 is arranged on the top of the warping machine cabinet 1, the cover plate 2 is closed during the warping process for shielding and protection, the cover plate 2 is transparent for observing the warping state, and the end of the cover plate 2 facing the loose frame 7 is hinged to the warping machine cabinet 1 for easy opening and closing.
[0032] In further embodiments, the warping cabinet 1 is also equipped with a dedusting mechanism 3, which includes a shell 8 arranged at the bottom of the warping cabinet 1, the shell 8 is provided with an air inlet 9 on one side of the warping cabinet 1, an exhaust frame 10 is arranged on the side wall of the shell 8 away from the air inlet 9, an exhaust fan 11 is arranged in the exhaust frame 10, a dust separation plate 13 is arranged between the exhaust frame 10 and the air inlet 9, specifically, the shell 8 is arranged at the bottom of the loose frame 7, the two ends of the shell 8 are bolted to the end walls of the warping cabinet 1, the air inlet 9 is arranged at the bottom of the side of the shell 8 facing the warping cabinet 1, the exhaust frame 10 is arranged at the position of the bottom wall of the shell 8 away from the air inlet 9, and the exhaust frame 10 is located outside the warping cabinet 1, a separation net 15 is arranged at the inner bottom end of the exhaust frame 10, a partition plate 12 is vertically fixed on the inner bottom wall of the shell 8, the dust separation plate 13 is arranged between the partition plate 12 and the inner wall of the shell 8 above the exhaust frame 10, a dust removal door 14 is arranged on the side wall of the shell 8 above the dust separation plate 13. Through the above structure, during the warping process, the exhaust fan 11 in the exhaust frame 10 is started to exhaust air, and suction is generated at the air inlet 9 of the shell 8, which can suck the dust on the warp yarn and the dust and lint floating due to the friction between the warp yarn and the loose frame 7 into the shell 8, and the dust and lint are collected in the shell 8 under the blocking of the dust separation plate 13, achieving the purpose of dedusting, which can effectively avoid the problem that the dust and lint adhere to the warp yarn and are wound on the warp beam 5, affecting the quality of the subsequent processing fabric. The arrangement of the partition plate 12 can increase the flow distance of air between the air inlet 9 and the exhaust frame 10, which is conducive to the collection of dust and impurities.
[0033] In further embodiments, the warping cabinet 1 is also provided with an auxiliary roller 6, which is arranged in the same length direction as the warp beam 5, and the warping cabinet 1 is equipped with a support 16 for elastically pushing the auxiliary roller 6 towards the warp beam 5. During the warping operation, the support 16 elastically pushes the auxiliary roller 6 to continuously roll against the warp yarn wound on the warp beam 5, which is conducive to the tight winding of the warp yarn and avoids the phenomenon that the warp yarn is wound loosely, affecting the subsequent fabric processing and use.
[0034] Specifically, the support 16 includes a sleeve 17 fixed on the inner two end walls of the warping cabinet 1 and a support arm 18 movably arranged in the sleeve 17 towards the warp beam 5, a spring 19 is arranged between the end of the support arm 18 extending into the sleeve 17 and the inner end wall of the sleeve 17, the end of the auxiliary roller 6 extending out of the sleeve 17 is rotationally connected with the end of the support arm 18 extending out of the sleeve 17, a fixed block 21 is arranged on the side wall of the sleeve 17 and bolted to the inner end wall of the warping cabinet 1, a baffle 20 is arranged on the end of the support arm 18 extending into the sleeve 17 and slidably abuts against the inner wall of the sleeve 17, and the auxiliary roller 6 is elastically pushed towards the warp beam 5 by the spring 19.
[0035] Working principle: in use, if several warp yarns are guided by the sparse frame 7 and wound on the warp beam 5, the driving motor 4 is started to drive the warp beam 5 to rotate, and the whole warping operation can be carried out. In the warping operation, the spring 19 pushes the auxiliary roller 6 to continuously roll against the warp yarn wound on the warp beam 5, which is beneficial to the tight winding of the warp yarn and avoids the phenomenon that the loose winding of the warp yarn affects the subsequent fabric processing. Further, in the warping process, the exhaust fan 11 in the exhaust frame 10 is started to exhaust air, and the suction force is generated at the air inlet 9 of the shell 8. The dust on the warp yarn and the dust and lint floating due to the friction between the warp yarn and the sparse frame 7 in the warping process can be sucked into the shell 8, and the dust and lint are retained and collected in the shell 8 under the blocking of the dustproof plate 13, so that the purpose of removing impurities is achieved. The problem that the dust and lint adhere to the warp yarn and are wound on the warp beam 5 to affect the quality of the subsequent fabric processing is avoided.
[0036] The above description is only some of the preferred embodiments of the present disclosure and the explanation of the applied technical principles. Those skilled in the art should understand that the scope of the application involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combinations of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above inventive concept. For example, the above features are replaced with the technical features disclosed in the embodiments of the present disclosure (but not limited to) having similar functions to form technical solutions.
Claims
1. A warping machine for producing a mattress fabric with a warm-keeping function, comprising a warping machine cabinet (1), characterized in that: a warp beam (5) is rotatably arranged in the warping machine cabinet (1) and used for winding warp yarns; a driving motor (4) for driving the warp beam (5) to rotate is installed on an end face of the warping machine cabinet (1); a racking (7) with a plurality of teeth is arranged at a position on one side of the warp beam (5) in the warping machine cabinet (1) and used for guiding the warp yarns; a dedusting mechanism (3) is further arranged in the warping machine cabinet (1) and comprises a housing (8) arranged at the bottom of the warping machine cabinet (1), an air inlet (9) is formed on a side of the housing (8) facing the warping machine cabinet (1), an exhaust frame (10) is arranged on a side wall of the housing (8) away from the air inlet (9), an exhaust fan (11) is arranged in the exhaust frame (10), and a dust separation plate (13) is arranged between the exhaust frame (10) and the air inlet (9). The housing (8) is arranged at the bottom of the racking (7), and both ends of the housing (8) are bolted to the end walls of the warping machine cabinet (1). The air inlets (9) are arranged at the bottom of the side of the housing (8) facing the warping machine cabinet (1), the exhaust frames (10) are arranged at positions on the bottom wall of the housing (8) away from the air inlets (9), the exhaust frames (10) are located outside the warping machine cabinet (1), and a separation net (15) is arranged at the bottom end of each exhaust frame (10). A partition plate (12) is vertically fixed on the inner bottom wall of the housing (8), the dust separation plate (13) is arranged between the partition plate (12) and the inner wall of the housing (8) above the exhaust frame (10), a dust removal door (14) is arranged on the side wall of the housing (8) close to the exhaust frame (10) and above the dust separation plate (13).
2. The warping apparatus for producing a mattress fabric having a warm function according to claim 1, wherein: A cover plate (2) is arranged on the top of the warping machine cabinet (1), and the cover plate (2) is transparent.
3. The warping apparatus for producing a mattress fabric having a warm function according to claim 1, wherein: An auxiliary roller (6) is further arranged in the warping machine cabinet (1), the auxiliary roller (6) and the warp beam (5) are arranged in the same length direction, and a support (16) for elastically pushing the auxiliary roller (6) towards the warp beam (5) is arranged in the warping machine cabinet (1).
4. The warping apparatus for producing a mattress fabric having a warm function according to claim 3, wherein: The support (16) comprises a sleeve (17) fixed on the two end walls of the warping machine cabinet (1) and a support arm (18) movably arranged in the sleeve (17) and towards the warp beam (5), a spring (19) is arranged between the end of the support arm (18) extending into the sleeve (17) and the inner end wall of the sleeve (17), and the end of the auxiliary roller (6) is rotatably connected to the end of the support arm (18) extending out of the sleeve (17).
5. The warping apparatus for producing a mattress fabric having a warm function according to claim 1, wherein: A fixing block (21) is arranged on the side wall of the sleeve (17) and bolted to the inner end wall of the warping machine cabinet (1), the end of the support arm (18) extending into the sleeve (17) is provided with a baffle (20), and the baffle (20) is slidably attached to the inner wall of the sleeve (17).
6. The warping apparatus for producing a mattress fabric having a warm function according to claim 1, wherein: 7. The warping apparatus for producing a mattress fabric having a warm function according to claim 6, wherein: 8. The warping apparatus for producing a mattress fabric having a warm function according to claim 7, wherein: