Device for recycling dye liquor in skein

By designing a dye liquor recycling device in the hank yarn and using a water pump and flow meter to control the dye addition, the problem of the dye liquor being unable to be recycled after hank yarn dyeing was solved, and efficient utilization of the dye liquor was achieved.

CN223458531UActive Publication Date: 2025-10-21TONGXIANG TONGMAO WEAVING CO LTD
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Patent Information

Application Number
CN202423030469.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-21
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The dye solution washed out after hank dyeing changes in concentration and can no longer be used, resulting in serious waste of dye solution.

Method used

A device for recycling dye liquor in hank yarn is designed. A water pump is used to pump water from the water tank into the space surrounded by the bottom plate and the enclosure. After flushing the hank yarn, the dye liquor flows into the mixing tank. The servo motor controlled by the flow meter adjusts the addition of dyes and auxiliaries to ensure that the dye liquor concentration meets the requirements.

Benefits of technology

The dyeing liquid in the hank yarn can be recycled, which reduces the waste of dyeing liquid and improves the utilization rate of dyeing liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a reusing device for dye liquor in skein, which comprises a water tank, a bottom plate obliquely arranged on the upper side of the water tank through a support, enclosures arranged at the upper end and two sides of the bottom plate, guide plates arranged on two sides of the middle lower portion of the bottom plate and gradually close to the middle downwards, guide ports formed at the lower ends of the guide plates, and a baffle arranged on the upper portion of the upper end face of the bottom plate. Hooks are transversely arranged on the bottom plate on the lower side of the baffle at intervals, drain holes are formed in the positions, corresponding to the hooks, of the baffle, the water inlet end of the water pump is communicated with the bottom of the water tank, a mounting hole is formed in the middle of the fence at the upper end of the bottom plate, and the water outlet end of the water pump is connected with the mounting hole through a water pipe. A flow meter is arranged on the water pipe, a stirring box is arranged on the side, close to the lower end of the bottom plate, of the water tank, a water inlet is formed in the upper side of the stirring box and located under the flow guide opening, and a stirring device, a plurality of feeding devices and a drainage pipe are arranged on the stirring box.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a hank dyeing technical field, concretely relates to a hank inner dyeing solution recycling device. BACKGROUND

[0002] Hank dyeing refers to the fiber yarn is hung in the special dyeing machine in the row formula rod in the hank bundle, through the pump or mechanical device makes the dyeing solution circulation or agitates, thereby obtains the process of uniform dyeing, and the hank needs to be washed after being dyed, and the excess dyeing solution in the hank is washed away, but the concentration of the dyeing solution washed down changes, and it cannot continue to dye, leading to serious dyeing solution waste. CONTENT OF UTILITY MODEL

[0003] The utility model discloses a hank inner dyeing solution recycling device can recycle the dyeing solution in the hank.

[0004] The utility model discloses a hank inner dyeing solution recycling device, including the water tank, be provided with the water inlet pipe on the water tank, the upper side of water tank is provided with the bottom plate through the support and is inclined, the upper end of bottom plate and both sides are provided with the enclosure, the both sides of the middle and lower part of bottom plate are provided with the gradually close to the middle of the downcomer, the upper end of downcomer is connected with the corresponding enclosure, and the lower end of downcomer forms the flow guide mouth, the upper part of bottom plate upper end surface is provided with the baffle, and the both ends of baffle are connected with the both sides of the enclosure of bottom plate, the baffle of bottom plate lower side is provided with the hook and is horizontally spaced, the position of each hook on the baffle is provided with the water flow hole, and the side of water tank is provided with the water pump, and the water pump inlet communicates with the bottom of water tank, the middle part of the enclosure of bottom plate upper end is provided with the mounting hole, and the water pump outlet is connected with the mounting hole through the water pipe, and the water pipe is provided with the flowmeter, and the side of water tank near the bottom plate lower end is provided with the stirring box, and the upper side of stirring box is provided with the water inlet, and the water inlet is located the immediate below of flow guide mouth, and be provided with a plurality of feeding devices and drain pipe on the stirring box, and be provided with the valve on the drain pipe.

[0005] When using, the hank that dyes is hung on the hook in proper order, opens the water pump, and the water in the water tank is pumped to the space formed by the bottom plate, the enclosure and the baffle, then flows out through the water flow hole on the baffle, and the corresponding hank is washed, and the dyeing solution in the hank flows into the stirring box along with the water flow, and after washing, the hank is drained, and according to the water usage recorded by the flowmeter, the dye and the additive are added in a certain proportion through the feeding device, and then are stirred uniformly through the stirring device, and the stirred dyeing solution can be used for subsequent dyeing, and it needs to be explained that the concentration of the dyeing solution in the hank is low, but the amount of the hank washed each time and the water used for washing the hank each time can be quantified, so the dye and the additive can be added appropriately after each stirring to make the concentration of the stirred dyeing solution meet the use requirement.

[0006] Further, the feeding device comprises a hopper, a barrel, a screw conveying mechanism and a servo motor, the screw conveying mechanism is arranged in the barrel, one end of the barrel is communicated with the stirring box, the other end of the barrel is provided with the servo motor, the servo motor is in transmission connection with the screw conveying mechanism, the upper side of the barrel is provided with the hopper, the hopper is communicated with the inside of the barrel, the controller is in electric connection with the flowmeter and the servo motor, the controller controls the rotating speed of the servo motor according to the flow of the flowmeter to feed, and feeding is convenient and accurate.

[0007] In order to make the water flow out of the water flow hole more uniform, the bottom plate at the installation hole is provided with a buffer plate, the water flow flowing from the installation hole is buffered by the buffer plate, so that the water flow out of the water flow hole is more uniform.

[0008] The hank dyeing liquid recycling device has the beneficial effects that the flow of the cleaning hank dyeing liquid is measured, the mixed liquid after cleaning flows into the stirring box, the dye and the additive are added in the stirring box according to the proportion, the dyeing liquid after stirring can be used for subsequent dyeing, and the dyeing liquid in the hank is recycled. BRIEF DESCRIPTION OF DRAWINGS

[0009] Figure 1 It is a structural schematic view of the embodiment 1 of the utility model;

[0010] Figure 2 It is a structural schematic view of the bottom plate of the embodiment 1 of the utility model;

[0011] Figure 3 It is a structural schematic view of the baffle of the embodiment 1 of the utility model. DETAILED DESCRIPTION

[0012] In order to further illustrate the technical means and effects adopted by the utility model for realizing the predetermined utility model purposes, the specific implementation, structure, features and effects of the utility model are described in detail as follows by combining with the drawings and the preferred embodiments.

[0013] Embodiment 1:

[0014] As Figure 1 , 2, 3, the utility model discloses a hank inner dye solution recycling device, including water tank 1, be provided with inlet tube 3 on water tank 1, the upper side of water tank 1 is provided with the bottom plate 12 through the support 4 inclination, the upper end of bottom plate 12 and both sides are provided with the enclosure 11, the both sides of bottom plate 12 middle lower part are provided with the flow guide plate 13 that gradually closes to the middle downwards, the upper end of flow guide plate 13 is connected with corresponding enclosure 11, the lower end of flow guide plate 13 forms the flow guide mouth, the upper part of bottom plate 12 upper surface is provided with the baffle 8, the both ends of baffle 8 are connected with the enclosure 11 of bottom plate 12 both sides, the bottom plate 12 of baffle 8 lower side is provided with the hook 10 transversely and interval, the position of each hook 10 on baffle 8 is provided with the water flow hole 9, the side of water tank 1 is provided with water pump 2, and the water inlet end of water pump 2 is communicated with the bottom of water tank 1, and the middle part of the enclosure 11 of bottom plate 12 upper end is provided with the mounting hole, and the water outlet end of water pump 2 is connected with the mounting hole through water pipe 6, and water pipe 6 is provided with flow meter 7, and the bottom plate 12 at the mounting hole is provided with buffer plate 5, and the side of water tank 1 close to bottom plate 12 lower end is provided with stirring tank 19, and the upper side of stirring tank 19 is provided with water inlet 14, and water inlet 14 is located just below the flow guide mouth, and stirring tank 19 is provided with stirring device 15, a plurality of feeding devices 16 and drain pipe 18, and drain pipe 18 is provided with valve 17, and feeding device 16 includes hopper, material cylinder, spiral conveying mechanism, servo motor, spiral conveying mechanism is arranged in material cylinder, one end of material cylinder is communicated with stirring tank 19, the other end of material cylinder is provided with servo motor, and servo motor is drivingly connected with spiral conveying mechanism, and the upper side of material cylinder is provided with hopper, and the hopper is communicated with the inside of material cylinder, further including controller, and the controller is electrically connected with flow meter 7 and servo motor.

[0015] When using, the hank that dyes is hung on hook 10 in proper order, opens water pump 2, and the water in water tank 1 is pumped to the space that the bottom plate 12, enclosure 11 and baffle 8 enclose, then flows out through the water flow hole 9 on baffle 8, and the corresponding hank is washed, and the dye solution in hank flows into stirring tank 19 along with the water flow, and after washing, the hank is drained, and in the process of washing, the controller controls the rotational speed of servo motor to add material in real time according to the flow of flow meter 7, and then the dye and auxiliary agent are added in a certain concentration ratio in the process of adding material, and then the stirring device 15 is used to stir uniformly, and the dye solution after stirring can be used for subsequent dyeing.

Claims

1. A device for recycling dye liquor in hank yarn, characterized in that: The utility model provides a water tank (1), be provided with water inlet pipe (3) on water tank (1), the upper side of water tank (1) is inclinedly provided with bottom plate (12) through support (4), the upper end and both sides of bottom plate (12) are provided with fence (11), the both sides of the lower part of bottom plate (12) are provided with the gradually close to the middle of the downcomer (13) of down, the upper end of downcomer (13) is connected with corresponding fence (11), the lower end of downcomer (13) forms the guide port, the upper portion of bottom plate (12) upper surface is provided with baffle (8), the both ends of baffle (8) are connected with the fence (11) of both sides of bottom plate (12), the bottom plate (12) of baffle (8) lower side is provided with the hook (10) of horizontal interval, the position of baffle (8) is provided with water flow hole (9) corresponding each hook (10), the side of water tank (1) is provided with water pump (2), and the water inlet end of water pump (2) is communicated with the bottom of water tank (1), and the middle part of fence (11) of bottom plate (12) upper end is provided with mounting hole, and the water outlet end of water pump (2) is connected with mounting hole through water pipe (6), and water pipe (6) is provided with flowmeter (7), and the side of water tank (1) near the lower end of bottom plate (12) is provided with stirring box (19), and the upper side of stirring box (19) is provided with water inlet (14), and water inlet (14) is located directly below the guide port, and stirring box (19) is provided with stirring device (15), a plurality of feeding device (16) and drain pipe (18), and drain pipe (18) is provided with valve (17).

2. A device for reusing a dye liquor in a skein according to claim 1, characterized in that, The feeding device (16) includes a hopper, a material cylinder, a spiral conveying mechanism and a servo motor, the spiral conveying mechanism is arranged in the material cylinder, one end of the material cylinder is communicated with the stirring box (19), the other end of the material cylinder is provided with the servo motor, the servo motor is in transmission connection with the spiral conveying mechanism, the upper side of the material cylinder is provided with the hopper, the hopper is communicated with the inside of the material cylinder, and the controller is in electric connection with the flowmeter (7) and the servo motor.

3. A device for reusing a solution inside a skein according to claim 2, characterized in that, The bottom plate (12) at the mounting hole is provided with a buffer plate (5).