Embossing device for carpet production

By introducing sliding and limiting components into the carpet embossing device, the embossing plate can be easily replaced, solving the problem of inconvenient embossing plate replacement and improving the convenience and efficiency of the embossing device.

CN223458557UActive Publication Date: 2025-10-21HUBEI XINHANYUAN CARPET CO LTD
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Patent Information

Application Number
CN202422589917.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-10-21
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The replacement of embossing plates in existing carpet production embossing equipment is inconvenient, resulting in high complexity and time costs for replacement.

Method used

The design incorporates sliding and limiting components, enabling convenient replacement of the embossed plate via electric sliders and electric push rods, thus reducing replacement complexity and time costs.

Benefits of technology

The replacement process of the embossing plate is simplified, the complexity and time cost of the replacement are reduced, and the convenience and efficiency of the embossing device are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an embossing device for carpet production, which comprises a conveyor, a support component is arranged at the bottom of the conveyor, an embossing mechanism is arranged in the middle of the upper end face of the conveyor, and carpet pressing components are arranged on the upper end face of the conveyor and positioned on two sides of the embossing mechanism; the embossing mechanism comprises a first connecting plate, a sliding rail, a second connecting plate, a sliding assembly, a limiting assembly and an embossing assembly, the sliding rail and the second connecting plate are arranged on the front side and the rear side of the conveying machine correspondingly, and a second groove is formed in the upper end of the second connecting plate; the two sides of the first connecting plate and the two sides of the second connecting plate are connected through the sliding assemblies respectively, the moving ends of the sliding assemblies on the two sides are connected through a moving plate, the embossing assembly is arranged on the moving plate, and the limiting assemblies are arranged on the sliding assemblies. According to the utility model, the embossing plate can be conveniently replaced by a worker, and the complexity and the time cost of the replacement of the embossing plate are reduced.
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Description

Technical Field

[0001] This utility model relates to the field of carpet processing technology, and in particular to an embossing device for carpet production. Background Technology

[0002] Carpets are a type of handicraft with a long history. They are made from natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemical synthetic fibers, and are woven, piled, or spun by hand or machine. They are a type of floor covering.

[0003] Chinese Patent 202220218098.8 discloses an intelligent embossing device for carpet production, relating to the field of carpet production technology. It includes a frame and a conveyor belt installed inside the frame. Two sets of adjustable carpet pressing components are installed on the upper part of the frame, and a connecting plate is installed on the outer side of the middle part of the frame. Embossing components are installed at the bottom of the connecting plate. This design uses the lowering of a first pushing cylinder and the cooperation of a support frame to drive the pressure roller to press onto the carpet, thereby limiting and fixing the two sides of the carpet to ensure that there is no deviation or misalignment during the carpet embossing process, thus improving the efficiency of carpet embossing. By using a threaded connection between the connecting seat on the embossing plate and the connecting screw, combined with the application of a second pushing cylinder, it is convenient to control the embossing plate on the carpet and to quickly change the embossing plate according to different carpet embossing patterns, further improving the convenience of the embossing device. Moreover, the embossing plate is easy to disassemble and replace.

[0004] In the aforementioned embossing device, the pressure plate is located inside the connecting plate and between the two sides of the adjustable carpet pressing components, which makes it inconvenient to replace the embossing plate. Therefore, an embossing device for carpet production is proposed to solve the above problems. Utility Model Content

[0005] (a) Purpose of the utility model

[0006] To address the technical problems existing in the background art, this utility model proposes an embossing device for carpet production. Through the embossing mechanism, it is convenient for workers to replace the embossing board, reducing the complexity and time cost of replacing the embossing board.

[0007] (II) Technical Solution

[0008] This utility model provides an embossing device for carpet production, including a conveyor, a support component at the bottom of the conveyor, an embossing mechanism at the middle of the upper surface of the conveyor, and carpet pressing components on both sides of the upper surface of the conveyor and the embossing mechanism.

[0009] The embossing mechanism includes a first connecting plate, a slide rail, a second connecting plate, a sliding component, a limiting component, and an embossing component. The slide rail and the second connecting plate are respectively located on the front and rear sides of the conveyor. A second groove is formed at the upper end of the second connecting plate. The two sides of the first connecting plate and the second connecting plate are respectively connected by the sliding component. The moving ends of the two sliding components are connected by a moving plate. The embossing component is located on the moving plate. The limiting component is located on the sliding component. The limiting end of the limiting component is connected to the moving plate.

[0010] Preferably, the sliding assembly includes an electric slider and a slide rail. Both sides of the first connecting plate and the second connecting plate are respectively connected by the slide rail. The electric slider is slidably connected in the slide groove of the slide rail, and the two electric sliders are connected by the moving plate.

[0011] Preferably, the embossing assembly includes a second electric push rod, a threaded column, a threaded alignment block, and an embossing plate. The second electric push rod is disposed on the upper end face of the movable plate, and the telescopic shaft of the second electric push rod passes through the movable plate and is connected to the threaded column. The threaded alignment block is disposed on the upper end of the embossing plate, and the threaded column is threadedly connected to the upper end face of the threaded alignment block.

[0012] Preferably, the limiting component includes a third electric push rod, a fixed plate, and a first groove. The upper ends of the slide rails on both sides are respectively connected to the fixed plate. The upper surface of the movable plate and the two sides of the second electric push rod are provided with first grooves. The third electric push rod is disposed on the upper surface of the fixed plate. The telescopic shaft of the third electric push rod passes through the fixed plate connected to it and is connected to the limiting block. The limiting blocks on both sides are inserted into the first grooves on both sides.

[0013] Preferably, the blanket assembly includes a mounting plate, a first electric push rod, a mounting frame, and a pressure shaft. The mounting plate is located at the upper end of the conveyor, the first electric push rod is located at the upper end of the mounting plate, the telescopic shaft of the first electric push rod passes through the upper end surface of the mounting plate and is connected to the mounting frame, and the pressure shaft is rotatably connected to the interior of the mounting frame.

[0014] Preferably, the mounting plate also includes sliders, and sliding grooves are provided on both the front and rear sides of the mounting plate. The front and rear sides of the mounting bracket are respectively connected to the sliders, and the sliders on both sides are respectively inserted into the sliding grooves on both sides.

[0015] Preferably, the support assembly includes a support frame, and a plurality of the support frames are spaced apart at the bottom of the transmitter.

[0016] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0017] When the embossing device used in carpet production needs to replace the embossing board, the limiting components on both sides release the limiting components on both sides, and then the sliding components on both sides are activated. The sliding components drive the moving board to one side of the second groove, so that the embossing component is not located between the first connecting plates on both sides, thereby making it easier for workers to replace the embossing board and reducing the complexity and time cost of replacing the embossing board. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the embossing device for carpet production proposed in this utility model.

[0019] Figure 2 This is a perspective view of the embossing component in an embossing device for carpet production proposed in this utility model.

[0020] Figure 3 This is an exploded view of the embossing mechanism in an embossing device for carpet production proposed in this utility model.

[0021] Reference numerals: 1. Mounting bracket; 2. Pressure shaft; 3. Sliding groove; 4. Slider; 5. Support frame; 6. First electric push rod; 7. First connecting plate; 8. Slide rail; 9. Moving plate; 10. Second electric push rod; 11. Fixed plate; 12. Embossed plate; 13. Second connecting plate; 14. Transmitter; 15. Mounting plate; 16. Electric slider; 17. First groove; 18. Threaded alignment block; 19. Threaded column; 20. Third electric push rod; 21. Second groove; 22. Limiting block. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] like Figure 1-3 As shown, the present invention proposes an embossing device for carpet production, including a conveyor 14, a support component at the bottom of the conveyor 14, an embossing mechanism at the middle of the upper surface of the conveyor 14, and carpet pressing components on both sides of the upper surface of the conveyor 14 and the embossing mechanism.

[0026] In this invention, when in use, the carpet is placed on the conveyor belt of the conveyor 14, and then the conveyor 14 is started. The conveyor 14 can move the carpet. When the carpet moves to the underside of the carpet pressing components on both sides, the carpet can be limited by the carpet pressing components on both sides. Then the embossing mechanism is started to emboss the carpet.

[0027] In an optional embodiment, the embossing mechanism includes a first connecting plate 7, a slide rail 8, a second connecting plate 13, a sliding component, a limiting component, and an embossing component. The slide rail 8 and the second connecting plate 13 are respectively disposed on the front and rear sides of the conveyor 14. A second groove 21 is provided on the upper end of the second connecting plate 13. The two sides of the first connecting plate 7 and the second connecting plate 13 are respectively connected by the sliding component. The moving ends of the two sliding components are connected by the moving plate 9. The embossing component is disposed on the moving plate 9. The limiting component is disposed on the sliding component. The limiting end of the limiting component is connected to the moving plate 9. The sliding component includes an electric slider 16 and a slide rail 8. The two sides of the first connecting plate 7 and the second connecting plate 13 are respectively connected by the slide rail 8. The electric slider 16 is slidably connected in the groove of the slide rail 8. The two electric sliders 16 are connected by the moving plate 9. The electric slider 16 is disposed on both sides of the moving plate 9 and on the side closer to the first connecting plate 7.

[0028] It should be noted that when the electric sliders 16 on both sides are activated, the electric sliders 16 on both sides can move in the slide grooves of the slide rails 8 connected to them, thereby driving the moving plate 9 to move.

[0029] In an optional embodiment, the embossing assembly includes a second electric push rod 10, a threaded post 19, a threaded alignment block 18, and an embossing plate 12. The second electric push rod 10 is disposed on the upper end face of the movable plate 9, and the telescopic shaft of the second electric push rod 10 passes through the movable plate 9 and is connected to the threaded post 19. The threaded alignment block 18 is disposed on the upper end of the embossing plate 12, and the threaded post 19 is threadedly connected to the upper end face of the threaded alignment block 18.

[0030] It should be noted that when the second electric push rod 10 is activated, it can drive the embossing plate 12 to descend, thereby embossing the carpet. When the embossing plate 12 needs to be replaced, by rotating the embossing plate 12, the embossing plate 12 can drive the threaded alignment block 18 to rotate, so that the threaded alignment block 18 separates from the threaded post 19, thereby removing the embossing plate 12. Then, prepare the embossing plate 12 to be replaced, insert the threaded alignment block 18 at the upper end of the embossing plate 12 into the threaded post 19, and rotate the embossing plate 12 in the opposite direction to replace the embossing plate 12.

[0031] In an optional embodiment, the limiting component includes a third electric push rod 20, a fixed plate 11, and a first groove 17. The upper ends of the two side slide rails 8 are respectively connected to the fixed plate 11. The upper end surface of the moving plate 9 and the two sides of the second electric push rod 10 are provided with first grooves 17. The third electric push rod 20 is located on the upper end surface of the fixed plate 11. The telescopic shaft of the third electric push rod 20 passes through the fixed plate 11 connected to it and is connected to the limiting block 22. The two limiting blocks 22 are inserted into the first grooves 17 on both sides. Through the limiting component, the moving plate 9 can be limited when the embossing component is embossed, ensuring the stability of the embossing component during processing.

[0032] It should be noted that when the movable plate 9 is limited, the third electric push rod 20 is activated. The third electric push rod 20 can drive the limiting block 22 to descend. The limiting block 22 can be inserted into the first groove 17, thereby limiting the movable plate 9. When the limitation of the movable plate 9 is cancelled, the third electric push rod 20 is activated again. The third electric push rod 20 can drive the limiting block 22 to be pulled out from the first groove 17. Then the movable plate 9 can be moved by the sliding components on both sides.

[0033] In an optional embodiment, the blanket assembly includes a mounting plate 15, a first electric push rod 6, a mounting frame 1, and a pressure shaft 2. The mounting plate 15 is located at the upper end of the conveyor 14, the first electric push rod 6 is located at the upper end of the mounting plate 15, the telescopic shaft of the first electric push rod 6 passes through the upper end face of the mounting plate 15 and is connected to the mounting frame 1, the pressure shaft 2 is rotatably connected to the interior of the mounting frame 1, and also includes a slider 4. The front and rear sides of the mounting plate 15 are both through sliding grooves 3, the front and rear sides of the mounting frame 1 are respectively connected to the slider 4, and the sliders 4 on both sides are respectively inserted into the interior of the sliding grooves 3 on both sides.

[0034] It should be noted that when pressing the carpet, the first electric push rod 6 is activated, which can drive the mounting frame 1 to rise and fall. When the mounting frame 1 rises and falls, it can drive the pressure shaft 2 to rise and fall accordingly, so as to adjust according to the thickness of the carpet. When the mounting frame 1 rises and falls, the sliders 4 on both sides of the mounting frame 1 can rise and fall within the sliding grooves 3 on both sides, ensuring the stability of the mounting frame 1 when rising and falling.

[0035] In an optional embodiment, the support assembly includes support frames 5, with a plurality of support frames 5 spaced apart at the bottom of the transmitter 14.

[0036] It should be noted that multiple support frames 5 provide stable support for the transmission machine 14.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An embossing device for carpet production comprising a conveyor (14) provided at its bottom with a support assembly, characterized in that, The middle part of the upper end surface of the conveying machine (14) is provided with an embossing mechanism, and the upper end surface of the conveying machine (14) and on both sides of the embossing mechanism are provided with blanket pressing assemblies; The embossing mechanism comprises a first connecting plate (7), a sliding rail (8), a second connecting plate (13), a sliding assembly, a limiting assembly and an embossing assembly, the sliding rail (8) and the second connecting plate (13) are respectively arranged on the front and rear sides of the conveying machine (14), the upper end of the second connecting plate (13) is provided with a second groove (21), the two sides of the first connecting plate (7) and the second connecting plate (13) are respectively connected through the sliding assembly, the moving ends of the two sliding assemblies are connected through a moving plate (9), the embossing assembly is arranged on the moving plate (9), and the limiting assembly is arranged on the sliding assembly.

2. An embossing device for carpet production according to claim 1, characterized in that, The sliding assembly comprises an electric sliding block (16) and a sliding rail (8), the two sides of the first connecting plate (7) and the second connecting plate (13) are respectively connected through the sliding rail (8), and the electric sliding block (16) is slidably connected in the sliding groove of the sliding rail (8).

3. The embossing device for carpet production according to claim 1, characterized in that, The embossing assembly comprises a second electric push rod (10), a threaded column (19), a threaded alignment block (18) and an embossing plate (12), the second electric push rod (10) is arranged on the upper end surface of the moving plate (9), the telescopic shaft of the second electric push rod (10) penetrates through the moving plate (9) and is connected with the threaded column (19), the threaded alignment block (18) is arranged on the upper end of the embossing plate (12), and the threaded column (19) is threadedly connected to the upper end surface of the threaded alignment block (18).

4. An embossing device for carpet production according to claim 3, characterized in that, The limiting assembly comprises a third electric push rod (20), a fixed plate (11) and a first groove (17), the upper ends of the two sliding rails (8) are respectively connected with the fixed plate (11), the upper end surface of the moving plate (9) and on both sides of the second electric push rod (10) are provided with first grooves (17), the third electric push rod (20) is arranged on the upper end surface of the fixed plate (11), the telescopic shaft of the third electric push rod (20) penetrates through the fixed plate (11) connected therewith and is connected with a limiting block (22), and the two limiting blocks (22) are inserted into the interiors of the two first grooves (17).

5. The embossing device for carpet production according to claim 1, characterized in that, The blanket pressing assembly comprises a mounting plate (15), a first electric push rod (6), a mounting frame (1) and a pressing shaft (2), the mounting plate (15) is arranged on the upper end of the conveying machine (14), the first electric push rod (6) is arranged on the upper end of the mounting plate (15), the telescopic shaft of the first electric push rod (6) penetrates through the upper end surface of the mounting plate (15) and is connected with the mounting frame (1), and the pressing shaft (2) is rotatably connected in the interior of the mounting frame (1).

6. An embossing device for carpet production according to claim 5, characterized in that Also include the slider (4), the front and rear sides of the mounting plate (15) are through sliding groove (3), the front and rear sides of the mounting frame (1) are connected with the slider (4), and the sliders (4) on the two sides are respectively inserted into the interiors of the sliding grooves (3) on the two sides.

7. The embossing device for carpet production according to claim 1, characterized in that, The support assembly comprises support frames (5), and a plurality of support frames (5) are distributed at intervals on the bottom of the conveyor (14).

Citation Information

Patent Citations

  • Intelligent embossing device for carpet production

    CN216663541U