Spraying material box for digging and anchoring all-in-one machine
By tilting the spray paint tank on the anchor and digger and combining it with monitoring components and a double-layer structure, the problems of spray paint tank capacity and space occupancy are solved, efficient and safe paint supply and equipment adaptation are achieved, and the overall performance of the anchor and digger is improved.
Patent Information
- Application Number
- CN202422916657.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The capacity of the existing spray material box is not suitable and cannot meet the needs of long-term and large-scale spraying at the same time. It also takes up a lot of space, affecting the overall function of the drilling and anchoring machine.
A spray paint box for an integrated drilling and anchoring machine is designed. The box shell is tilted and arranged between the chute and the air duct. A monitoring device is used to monitor the paint height and temperature in real time. The inner and outer boxes adopt a double-layer structure to enhance stability, and are equipped with a stirring element and guide rails for easy installation and use.
It realizes the reasonable installation of the material box, avoids equipment interference, saves space, ensures the function of the whole machine, improves working efficiency and safety, and adapts to the drilling and anchoring machines of different lengths and shapes.
Smart Images

Figure CN223459395U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of excavating anchor integrated machine, specifically, relate to a spraying material box for excavating anchor integrated machine. BACKGROUND
[0002] As a kind of mine mechanical equipment integrating excavation, loading, anchoring and other functions, excavating anchor integrated machine plays an increasingly important role in coal production.In related technology, the capacity of spraying material box affects the installation and use of material box, and the smaller spraying material box cannot meet the demand of long-time and large amount of shotcrete, while the larger spraying material box occupies large space and cannot be installed on excavating anchor integrated machine, which easily affects the overall function of excavating anchor integrated machine. SUMMARY
[0003] The utility model aims at at least one of the technical problems in the related art.
[0004] Therefore, the embodiment of the utility model provides a spraying material box for excavating anchor integrated machine, which can be adapted to excavating anchor integrated machine, facilitating installation and use.
[0005] The spraying material box for excavating anchor integrated machine according to the embodiment of the utility model comprises:
[0006] The material box body is installed between chute and air duct in the height direction of excavating anchor integrated machine, and comprises material box shell, which is connected with excavating anchor integrated machine, and defines storage area for placing coating, and the angle between at least part of bottom wall of material box shell and horizontal direction is greater than or equal to 30 degrees and less than or equal to 50 degrees.
[0007] The monitoring member is connected with material box body, and at least part of monitoring member is placed in storage area, and monitoring member comprises first monitor and second monitor, first monitor is used to detect remaining material height in storage area, and second monitor is used to detect temperature in storage area.
[0008] The spraying material box for excavating anchor integrated machine according to the embodiment of the utility model adopts inclined bottom wall of material box shell, so as to be arranged at the gap between chute and air duct, avoid interference with other equipment of excavating anchor integrated machine, ensure overall function of excavating anchor integrated machine, and save the use space of overall machine.
[0009] In some embodiments, the material box body further comprises a support frame, the material box shell comprises an inner box body and an outer box body, the inner box body is matched with the outer box body, and the inner box body and the outer box body are arranged in a height direction of the combined anchor excavator, and the support frame is arranged between the inner box body and the outer box body.
[0010] In some embodiments, a first connecting hole is arranged on a side wall of the inner box body, a second connecting hole is arranged on a side wall of the outer box body, the first connecting hole and the second connecting hole are arranged in correspondence in a horizontal direction, and the material box body further comprises a connecting cylinder connecting the first connecting hole and the second connecting hole.
[0011] In some embodiments, a monitoring area is further arranged on a side wall of the material box shell, an extension direction of the monitoring area is consistent with a height direction of the combined anchor excavator, the monitoring area is made of a transparent material, and the first monitor is arranged adjacent to the monitoring area.
[0012] In some embodiments, the material box shell has a feeding opening in communication with the storage area, the material box body further comprises a stirring piece and a material box cover plate, the material box cover plate is matched with the feeding opening and is used for covering the feeding opening, the stirring piece is connected with the material box cover plate, and at least a part of the stirring piece is arranged in the storage area.
[0013] In some embodiments, the material box shell further has a cleaning opening in communication with the storage area, the cleaning opening is arranged adjacent to a bottom of the material box shell, and the second monitor is arranged adjacent to the cleaning opening.
[0014] In some embodiments, the spraying material box for the combined anchor excavator further comprises a guide rail, the guide rail is connected with the support frame and is located above the support frame, an extension direction of the guide rail is consistent with a length direction of the combined anchor excavator, the air cylinder is connected with the guide rail, and the air cylinder is movable along the extension direction of the guide rail.
[0015] In some embodiments, a groove is arranged on a top of the material box body, and the guide rail is arranged in the groove.
[0016] In some embodiments, the storage area comprises a plurality of storage units, and the plurality of storage units are arranged in a width direction of the combined anchor excavator.
[0017] In some embodiments, the support frame comprises a horizontal rod, a vertical rod and a reinforcing rod, a first end of the reinforcing rod is connected with the horizontal rod, and a second end of the reinforcing rod is connected with the vertical rod. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is the installation schematic view of the spraying material box of the excavating-anchor integrated machine.
[0019] Figure 2 is the structural schematic view of the spraying material box of the excavating-anchor integrated machine.
[0020] Figure 3 is the structural schematic view of the inner box body of the spraying material box of the excavating-anchor integrated machine.
[0021] Figure 4 is the structural schematic view of the supporting frame of the spraying material box of the excavating-anchor integrated machine.
[0022] Reference signs:
[0023] 100, chute, 200, air duct, 300, monitoring assembly, 400, excavating-anchor machine pump group,
[0024] 1, material box body, 11, material box shell, 111, inner box body, 112, outer box body, 113, first connecting hole, 114, storage area, 115, connecting cylinder, 12, supporting frame, 121, horizontal rod, 122, vertical rod, 123, reinforcing rod, 13, stirring piece, 14, material box cover plate, 15, cleaning port, 16, groove,
[0025] 2, second monitor,
[0026] 3, guide rail. DETAILED DESCRIPTION
[0027] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the drawings. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0028] As shown in Figures 1-4 the embodiment of the present application, the spraying material box of the excavating-anchor integrated machine comprises a material box body 1 and a monitoring piece.
[0029] The material box body 1 is in the height direction of the excavating-anchor integrated machine (such as Figure 1The paint spraying tank for the combined anchor and excavator is characterized in that the bottom wall of the paint tank body is inclined, so that the paint tank body can be arranged in the gap between the chute and the air duct, interference with other devices of the combined anchor and excavator is avoided, the overall function of the combined anchor and excavator is ensured, and the use space of the combined anchor and excavator is saved.
[0030] Specifically, as shown in Figures 1-4 The chute of the combined anchor and excavator is usually arranged in an inclined manner, and the chute is connected to the combined anchor and excavator in a hinged manner, so that the chute can rotate to a certain extent. The paint tank body is arranged in the gap between the chute and the air duct, so that the space of the combined anchor and excavator is fully utilized, and the size of the paint tank body is ensured. That is, the middle part of the bottom of the paint tank body is arranged in an inclined manner, so that the chute does not interfere with the paint tank body during rotation, and the overall function of the combined anchor and excavator is ensured.
[0031] It can be understood that the middle part of the bottom of the paint tank body is arranged in an inclined manner, which can also facilitate smooth flow of the paint under the action of gravity, cleaning and reduction of paint residues. The first monitor can be a liquid level sensor to detect the remaining paint height in the paint storage area. The second monitor can be a temperature sensor to detect the temperature in the paint storage area. In this way, the monitor can monitor the height and temperature of the paint in the paint tank in real time, ensuring the continuity and safety of the shotcrete operation. Through the data feedback of the monitor, automatic control of the combined anchor and excavator can be realized, and the operation efficiency and intelligent level are improved.
[0032] In other words, the paint spraying tank for the combined anchor and excavator of the embodiment of the utility model sets the bottom wall of the paint tank body in an inclined manner, so that the paint tank can be arranged in the gap between the chute and the air duct, interference with other devices of the combined anchor and excavator is avoided, the overall function of the combined anchor and excavator is ensured, and the use space of the combined anchor and excavator is saved.
[0033] It should be noted that, as shown in Figures 1-4 The monitoring assembly 300 and the anchor machine pump group 400 can also be installed on the side of the paint tank body, that is, a plurality of cameras are installed on the back side of the paint tank body, the public area within the visual range of the cameras can be monitored, and the plurality of cameras can be connected to the support frame 12 through a horizontal column, so as to reduce the monitoring error caused by vibration.
[0034] In some embodiments, the material box body 1 also includes a support frame 12, and the material box shell 11 includes an inner box body 111 and an outer box body 112. The inner box body 111 is adapted to the outer box body 112, and the inner box body 111 and the outer box body 112 are spaced apart in the height direction of the mining and anchoring machine, and the support frame 12 is placed between the inner box body 111 and the outer box body 112.
[0035] Specifically, if Figures 1-4 As shown, the inner box body 111 is mounted on the inner side of the support frame 12, and the outer box body 112 is mounted on the outer side of the support frame 12. The support frame 12 is placed in the gap between the inner box body 111 and the outer box body 112 to provide effective support for the material box shell 11. The material box shell 11 and the support frame 12 can be connected by bolts, riveting, welding, etc. to ensure the overall stability and firmness of the material box body 1. The inner box body 111 and the outer box body 112 are adapted, that is, the inner box body 111 and the outer box body 112 form a double-layer structure of the material box shell 11, and the inner box body 111 encloses a material storage area 114 to prevent the outer box body 112 of the material storage shell from being deformed due to external impact, thereby avoiding deformation of the inner box body 111, thereby preventing the paint in the material storage area 114 from leaking.
[0036] In some embodiments, a first connecting hole 113 is opened on the side wall of the inner box body 111, and a second connecting hole is opened on the side wall of the outer box body 112. The first connecting hole 113 and the second connecting hole are arranged correspondingly in the horizontal direction. The material box body 1 also includes a connecting cylinder 115, which connects the first connecting hole 113 and the second connecting hole.
[0037] Specifically, if Figures 1-4 As shown, the inner box body 111 and the outer box body 112 respectively have a first connecting hole 113 and a second connecting hole at the same position in the horizontal direction, and the connecting cylinder 115 can be inserted into the first connecting hole 113 and the second connecting hole to fix the inner box body 111 and the outer box body 112, wherein the connecting cylinder 115 and the side walls of the first connecting hole 113 and the second connecting hole can be connected by welding to ensure the connection strength.
[0038] It is understood that the first connecting hole 113 and the second connecting hole are arranged in a horizontal direction to ensure that the connecting cylinder 115 can accurately connect the two holes. The connecting cylinder 115 provides additional support between the inner box body 111 and the outer box body 112, enhancing the overall structural strength and stability of the material box body 1, enabling it to withstand greater loads and vibrations.
[0039] Preferably, the first connecting holes 113 are multiple, the multiple first connecting holes 113 are arranged in sequence and spaced apart in the up-down direction, the second connecting holes are multiple, the multiple second connecting holes are arranged one by one corresponding to the multiple first connecting holes 113, and the connecting cylinders 115 are also multiple so as to be fixed in the position corresponding first connecting holes 113 and second connecting holes.
[0040] In some embodiments, the side wall of the material box shell 11 is also provided with a monitoring area, the extension direction of the monitoring area is consistent with the height direction of the anchor trenching all-in-one machine, the monitoring area is made of transparent material, and the first monitor is arranged adjacent to the monitoring area.
[0041] It can be understood that part of the side wall of the material box shell 11 can be made of transparent material, such as glass, transparent plastic material, etc., and the first monitor is arranged adjacent to the monitoring area so as to be able to monitor the remaining material height in the material box shell 11 in real time through the monitoring area.
[0042] Optionally, the monitoring area is arranged adjacent to the first connecting hole 113, and the end of the connecting cylinder 115 placed outside the material box shell 11 can be provided with external threads, and the first monitor is provided with internal threads, so that the first monitor can be connected with the connecting cylinder 115 through threaded cooperation, thereby realizing the function of fixing the first monitor. Preferably, the first monitor can be an oil mirror.
[0043] In some embodiments, the material box shell 11 has a feeding port, the feeding port is communicated with the storage area 114, the material box body 1 further comprises a stirring piece 13 and a material box cover plate 14, the material box cover plate 14 is matched with the feeding port and is used for covering the feeding port, and the stirring piece 13 is connected with the material box cover plate 14, and at least part of the stirring piece 13 is placed in the storage area 114.
[0044] Specifically, as shown in Figures 1-4 the upper end of the material box shell 11 has an opening (i.e. the feeding port), and the material box cover plate 14 can be matched on the feeding port for covering the feeding port. The material box cover plate 14 is provided with a stirring hole, and the outer peripheral wall of the stirring piece 13 is matched with the stirring hole so as to fix the stirring piece 13 on the material box cover.
[0045] It can be understood that the stirring piece 13 can be a spiral stirrer or other device for mixing materials, and the lower end of the stirring piece 13 is placed in the storage area 114, so that the stirring piece 13 can stir the paint in the storage area 114 after being started, avoiding the paint from coagulating in the storage area 114.
[0046] In some embodiments, the material box shell 11 also has a cleaning port 15, the cleaning port 15 is communicated with the storage area 114, and the cleaning port 15 is arranged adjacent to the bottom of the material box shell 11, and the second monitor 2 is arranged adjacent to the cleaning port 15.
[0047] Specifically, as shown in Figures 1-3 The cleaning port 15 is provided on the front side wall of the material box shell 11, and the flange plate is connected to the cleaning port 15 through threaded connection, so as to clean the paint in the storage area 114.
[0048] Preferably, the flange plate is provided with a monitoring port, and the second monitor 2 can be fitted in the monitoring port, so as to monitor the temperature change in the storage area 114.
[0049] In some embodiments, the spraying material box for the excavating-anchor integrated machine also comprises a guide rail 3, which is connected to the support frame 12 and located above the support frame 12, the extension direction of the guide rail 3 is consistent with the length direction of the excavating-anchor integrated machine (such as the front-rear direction in Figure 1 The air cylinder 200 is connected to the guide rail 3 and can move along the extension direction of the guide rail 3.
[0050] Specifically, as shown in Figure 1 and Figure 2 The bottom of the guide rail 3 is connected to the support frame 12, and the bottom of the air cylinder 200 is connected to the guide rail 3 in a matching manner, so that the air cylinder 200 can move along the guide rail 3.
[0051] It can be understood that the air cylinder 200 is provided with a pulley matched with the guide rail 3, and the air cylinder 200 is matched with the guide rail 3, so that the air cylinder 200 can move along the front-rear direction on the guide rail 3, thereby the position of the air cylinder 200 can be adjusted according to the specific needs of the excavating-anchor operation, and the efficiency and safety of the ventilation system are ensured.
[0052] In addition, the mobility of the air cylinder 200 facilitates the maintenance and cleaning of the ventilation system, reducing the maintenance difficulty caused by space limitations. The configuration of the guide rail 3 and the air cylinder 200 also makes the spraying material box adaptable to excavating-anchor integrated machines of different lengths and shapes, increasing the versatility and adaptability of the design.
[0053] Optionally, as shown in Figures 1-4 The plurality of guide rails 3 are arranged in the left-right direction.
[0054] Preferably, the top of the material box body 1 has a groove 16, and the guide rail 3 is placed in the groove 16. It can be understood that, as shown in Figures 1-4 The guide rail 3 is installed in the top groove 16 of the material box body 1, so that the guide rail 3 is more stable on the material box body 1, reducing the displacement of the guide rail 3 caused by vibration or movement. Moreover, the groove 16 can also protect the guide rail 3 from damage by external environment, such as collision or scratching, prolonging the service life of the guide rail 3. In addition, due to the existence of the groove 16, the height dimension of the material box body 1 is appropriately reduced, reducing the space occupation of the material box body 1.
[0055] Preferably, the storage area 114 includes a plurality of storage units, and the plurality of storage units are arranged along the width direction of the anchoring and mining machine (eg Figure 1 The left and right directions in the figure are arranged at intervals.
[0056] It is understandable that, as shown in the figure, if there are multiple storage units, there are also multiple material box covers 14, and the multiple material box covers 14 correspond one to one with the multiple storage units. Similarly, there are also multiple cleaning ports 15 and monitoring components.
[0057] In other words, the multiple storage units allow for storage of different types or proportions of paint, facilitating selection and switching based on the varying needs of tunneling operations. Spacing the storage units allows for even material distribution, reducing the occurrence of empty units due to concentrated paint use and improving paint utilization efficiency. Furthermore, multiple storage units facilitate cleaning and maintenance, allowing each unit to be individually inspected and cleaned, reducing maintenance time and costs.
[0058] In some embodiments, the support frame 12 includes a horizontal bar 121, a vertical bar 122 and a reinforcing bar 123. In two adjacent horizontal bars 121 and vertical bars 122, the first end of the reinforcing bar 123 is connected to the horizontal bar 121, and the second end of the reinforcing bar 123 is connected to the vertical bar 122.
[0059] Specifically, if Figure 4 As shown, the support frame 12 includes multiple cross bars 121, multiple vertical bars 122 and multiple reinforcing bars 123. The multiple cross bars 121 and the multiple vertical bars 122 are connected to form the overall supporting structure of the support frame 12. The two ends of the reinforcing bars 123 are respectively connected to the cross bars 121 and the vertical bars 122, further improving the overall structural strength of the support frame 12.
[0060] In addition, if Figure 4 As shown, adjacent cross bars 121 and vertical bars 122 can be connected by reinforcing bars 123. In a horizontal plane, adjacent cross bars 121 can also be connected by reinforcing bars 123. The cross bars 121, vertical bars 122 and reinforcing bars 123 can be connected by welding or bolting.
[0061] In other words, the addition of the reinforcing rod 123 increases the stability of the support frame 12, especially when subjected to lateral force or vibration, and can effectively prevent the support frame 12 from tilting or deforming. It can also disperse and bear more loads, thereby increasing the maximum load-bearing capacity of the support frame 12, enabling it to support a heavier container body 1.
[0062] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0063] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0064] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or in communication with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication or interaction relationship of two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0065] In the utility model, unless otherwise specifically defined and limited, the first feature "on" or "under" the second feature can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0066] In the present application, the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily directed to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the skilled person in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.
[0067] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and modifications to the above embodiments within the scope of the present application.
Claims
1. A paint spraying tank for a combined excavating and anchoring machine, characterized in that The application relates to a material box body, a monitoring member and a guide rail. The material box body is arranged between a chute and a wind tube in the height direction of a combined anchor and tunneling machine, and comprises a material box shell connected with the combined anchor and tunneling machine, the material box shell defining a material storage area for placing paint, and the angle between the bottom wall of the material box shell and the horizontal direction being greater than or equal to 30 degrees and less than or equal to 50 degrees. The monitoring member is connected with the material box body and at least part of the monitoring member is arranged in the material storage area, the monitoring member comprising a first monitor for detecting the remaining material height in the material storage area and a second monitor for detecting the temperature in the material storage area.
2. The paint tank for the combined excavating and anchoring machine according to claim 1, characterized in that, The material box body further comprises a support frame, the material box shell comprises an inner box body and an outer box body, the inner box body is matched with the outer box body, and the inner box body and the outer box body are arranged in the height direction of the combined anchor and tunneling machine, and the support frame is arranged between the inner box body and the outer box body.
3. The paint tank for the combined excavating-anchor machine according to claim 2, wherein A first connecting hole is arranged on the side wall of the inner box body, a second connecting hole is arranged on the side wall of the outer box body, the first connecting hole and the second connecting hole are arranged in correspondence in the horizontal direction, and the material box body further comprises a connecting cylinder connecting the first connecting hole and the second connecting hole.
4. The paint tank for the combined excavating-anchor machine according to claim 3, wherein The side wall of the material box shell is further provided with a monitoring area, the extension direction of the monitoring area is consistent with the height direction of the combined anchor and tunneling machine, the monitoring area is made of transparent material, and the first monitor is arranged adjacent to the monitoring area.
5. The paint tank for the combined excavating-anchor machine according to claim 4, wherein The material box shell is provided with a feeding opening in communication with the material storage area, the material box body further comprises a stirring member and a material box cover plate matched with the feeding opening and used for covering the feeding opening, the stirring member is connected with the material box cover plate, and at least part of the stirring member is arranged in the material storage area.
6. The paint tank for the combined excavating-anchor machine according to claim 5, wherein The material box shell is further provided with a cleaning opening in communication with the material storage area and arranged adjacent to the bottom of the material box shell, and the second monitor is arranged adjacent to the cleaning opening.
7. The paint tank for the combined excavating-anchor machine according to claim 6, wherein The guide rail is connected with the support frame and located above the support frame, the extension direction of the guide rail is consistent with the length direction of the combined anchor and tunneling machine, the wind tube is connected with the guide rail and movable along the extension direction of the guide rail.
8. The paint tank for the combined excavating-anchor machine according to claim 7, wherein The top of the material box body is provided with a groove, and the guide rail is arranged in the groove.
9. The paint tank for the anchor-digging all-in-one machine according to any one of claims 2-8, characterized in that, The material storage area comprises a plurality of material storage units arranged in the width direction of the combined anchor and tunneling machine.
10. The paint tank for the combined excavating-anchor machine according to claim 9, wherein The support frame comprises a horizontal rod, a vertical rod and a reinforcing rod, the first end of the reinforcing rod is connected with the horizontal rod, and the second end of the reinforcing rod is connected with the vertical rod.