Wear-resistant submersible pump
By adopting ceramic blades and a detachable design, the problem of wear of the submersible pump impeller in impure water is solved, the wear resistance of the equipment and the simplicity of maintenance are achieved, the equipment life is extended and the maintenance cost is reduced.
Patent Information
- Application Number
- CN202423222034.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
When the impeller of an existing submersible pump operates in water containing impurities, it is easily impacted and worn by particles, resulting in damage to the equipment and shortening of its service life.
The blades are made of ceramic material and have a detachable structure, so that the ceramic blades can be replaced individually, reducing maintenance costs and time.
It significantly reduces the wear rate of the impeller, prolongs the service life of the submersible pump, simplifies the maintenance process and reduces maintenance costs.
Smart Images

Figure CN223459583U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a submersible pump, in particular to wear -resisting submersible pump belongs to submersible pump technical field. BACKGROUND
[0002] The working principle of the submersible pump is that the motor drives the impeller to rotate at high speed under the action of centrifugal force, which converts mechanical energy into liquid energy, and the liquid (water) is ejected outward from the impeller, and the ejected liquid gradually slows down in the pump casing diffusion chamber, and the pressure gradually increases, and then flows out from the pump outlet discharge pipe.
[0003] The impeller of the submersible pump is one of the important parts of the submersible pump, and various factors in the working environment of the submersible pump during operation can cause wear of the impeller.
[0004] In the prior art, the working environment of the submersible pump is often relatively complex, and when the water contains impurities such as stones, sand, and silt, these impurity particles will directly impact the impeller through the impact force of the water flow, causing damage, wear, and deformation of the surface of the impeller, and ultimately affecting the operation of the submersible pump. Therefore, a wear-resistant submersible pump is proposed. SUMMARY
[0005] Therefore, the utility model provides a wear-resistant submersible pump to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial choice.
[0006] The technical scheme of the utility model embodiment is implemented as follows: a wear-resistant submersible pump, comprising a pump head assembly, the pump head assembly comprising a pump body, a pump casing, ceramic blades, a mounting disc, a limiting groove, a connecting seat, a limiting plate, and a pressing block;
[0007] The pump casing is installed on the lower surface of the pump body by bolts, the top end of the connecting seat is fixedly connected to the lower surface of the mounting disc, the bottom end of the connecting seat is provided with a connecting part, the outer side wall of the connecting seat is symmetrically provided with a limiting convex seat, the limiting groove is symmetrically opened on the lower surface of the connecting seat, one side of the ceramic blade is provided with a protruding part, the shape of the limiting groove is matched with the shape of the ceramic blade, the ceramic blade is slidingly connected to the inner side wall of the limiting groove, the pressing block is symmetrically fixedly connected to the upper surface of the limiting plate, and the upper surface of the limiting plate is attached to the lower surface of the connecting part and fixedly connected to the connecting part by bolts.
[0008] Further preferably, the shape of the pressing block is matched with the shape of the limiting groove, and the pressing block is slidingly connected to the inside of the limiting groove and attached to the lower surface of the ceramic blade.
[0009] Further preferably, the mounting disc and the ceramic blade are located inside the pump body, and the upper surface of the mounting disc is attached to the inner top wall of the pump body.
[0010] Further preferably, a drain pipe is mounted on the outer side wall of the pump body, and a water inlet pipe is mounted on the lower surface of the pump shell.
[0011] Further preferably, a support frame is fixedly connected to the lower surface of the pump shell, and the support frame is located outside the water inlet pipe.
[0012] Further preferably, a transmission assembly is arranged above the pump head assembly, and the transmission assembly comprises a casing, an end cover and a transmission motor.
[0013] The transmission motor is located in the interior of the casing and is mounted to the inner bottom wall of the casing, and the end cover is mounted to the upper surface of the casing.
[0014] Further preferably, the bottom end of the transmission motor is located in the interior of the pump body and is fixedly connected to the mounting disc.
[0015] Further preferably, the bottom end of the output shaft of the transmission motor is located in the interior of the pump body and is fixedly connected to the mounting disc.
[0016] The embodiment of the utility model has the following advantages due to the adoption of the above technical scheme:
[0017] Firstly, the ceramic blade made of ceramic material can resist the impact and abrasion of particulate matters, thereby significantly reducing the abrasion speed of the impeller, and in long-term operation, the ceramic impeller can maintain good shape and dimensional stability, thereby prolonging the service life of the submersible pump.
[0018] Secondly, when the ceramic blade needs to be replaced, the pump shell and the limiting plate are sequentially disassembled, the damaged ceramic blade is taken out, and the replacement of the ceramic blade is realized, and through the detachable design, the ceramic blade can be individually disassembled and replaced, without the need to disassemble the entire submersible pump, thereby greatly simplifying the maintenance process and reducing the maintenance cost and time.
[0019] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the above-described illustrative aspects, embodiments and features, further aspects, embodiments and features of the utility model will be readily apparent from the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
[0021] Figure 1 Structure diagram of the utility model;
[0022] Figure 2 Structure diagram of the pump head assembly of the utility model;
[0023] Figure 3 Structure diagram of the pump body of the utility model;
[0024] Figure 4 Structure diagram of the connecting seat of the utility model;
[0025] Figure 5 Structure diagram of the pressing block of the utility model;
[0026] Figure 6 Structure diagram of the ceramic blade of the utility model;
[0027] Figure 7 Sectional view of the utility model.
[0028] Reference signs: 101, pump head assembly; 11, pump body; 12, pump shell; 13, water inlet pipe; 14, drain pipe; 15, ceramic blade; 16, mounting disc; 17, limiting groove; 18, connecting part; 19, connecting seat; 20, limiting convex seat; 21, limiting plate; 22, pressing block; 23, protruding part; 24, support frame; 301, transmission assembly; 31, machine shell; 32, end cover; 33, transmission motor. DETAILED DESCRIPTION
[0029] In the following text, only certain exemplary embodiments are simply described. As can be realized by those skilled in the art, the described embodiments can be modified in various different ways without departing from the spirit or scope of the utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0030] The embodiments of the utility model will be described in detail below in combination with the drawings.
[0031] As Figures 1-7 shown, the utility model embodiment provides a wear-resistant submersible pump, including pump head assembly 101, pump head assembly 101 includes pump body 11, pump shell 12, ceramic blade 15, mounting disc 16, limiting groove 17, connecting seat 19, limiting plate 21 and pressing block 22;
[0032] The pump shell 12 is mounted on the lower surface of the pump body 11 by bolts, the top end of the connecting seat 19 is fixedly connected to the lower surface of the mounting disc 16, the bottom end of the connecting seat 19 is provided with a connecting part 18, the outer side wall of the connecting seat 19 is symmetrically provided with a limiting boss 20, a limiting groove 17 is symmetrically opened on the lower surface of the connecting seat 19, the connecting part 18 and the limiting boss 20 are integrated with the connecting seat 19, one side of the ceramic blade 15 is provided with a protruding part 23, the shape of the limiting groove 17 is matched with the shape of the ceramic blade 15, the ceramic blade 15 is slidingly connected to the inner side wall of the limiting groove 17, the pressing block 22 is symmetrically fixedly connected to the upper surface of the limiting plate 21, the upper surface of the limiting plate 21 is attached to the lower surface of the connecting part 18 and is fixedly connected to the connecting part 18 by bolts, the outer side wall of the pump body 11 is provided with a drain pipe 14, and the lower surface of the pump shell 12 is provided with a water inlet pipe 13;
[0033] The pump head assembly 101 is used to realize the water pumping action. During the water pumping operation, the mounting disc 16 drives the ceramic blade 15 to rotate at a high speed, thereby forming a negative pressure in the pump body 11, and then the external water source can enter the pump body 11 through the water inlet pipe 13 and then be discharged through the drain pipe 14.
[0034] Since the ceramic blade 15 is made of ceramic material, the ceramic material is known for its high hardness, so it can resist the impact and friction of particles, thereby significantly reducing the wear rate of the impeller. In long-term operation, the ceramic impeller can maintain good shape and dimensional stability, thereby prolonging the service life of the submersible pump.
[0035] The ceramic blade 15 is designed to be detachable, so that the ceramic blade 15 can be individually disassembled and replaced without disassembling the entire submersible pump, thereby greatly simplifying the maintenance process and reducing the maintenance cost and time. When a ceramic blade 15 is severely worn, it can be quickly replaced to avoid causing greater damage to the entire submersible pump.
[0036] In one embodiment, the shape of the pressing block 22 is matched with the shape of the limiting groove 17, the pressing block 22 is slidingly connected to the inside of the limiting groove 17 and is attached to the lower surface of the ceramic blade 15, and the position of the ceramic blade 15 can be limited by the cooperation of the pressing block 22 and the limiting plate 21, thereby enhancing the stability of the ceramic blade 15 during operation.
[0037] In one embodiment, the mounting disc 16 and the ceramic blade 15 are located inside the pump body 11, the upper surface of the mounting disc 16 is attached to the inner top wall of the pump body 11, and the mounting disc 16 and the ceramic blade 15 can form an impeller to realize the water pumping operation.
[0038] In one embodiment, the lower surface of the pump shell 12 is fixedly connected with a support frame 24, the support frame 24 is located outside the water inlet pipe 13, and the support frame 24 can form a support outside the water inlet pipe 13, thereby avoiding the water inlet pipe 13 from being blocked by mud and sand.
[0039] In one embodiment, the upper part of the pump head assembly 101 is provided with a transmission assembly 301, which includes a casing 31, an end cover 32 and a transmission motor 33.
[0040] The transmission motor 33 is located inside the casing 31 and is mounted to the inner bottom wall of the casing 31, the end cover 32 is mounted to the upper surface of the casing 31, the bottom end of the casing 31 is fixedly connected to the upper surface of the pump body 11, and the bottom end of the output shaft of the transmission motor 33 is located inside the pump body 11 and is fixedly connected to the mounting disc 16.
[0041] Through the cooperation of the casing 31 and the end cover 32, the transmission motor 33 can be sealed and protected, avoiding water damage to the transmission motor 33. By driving the mounting disc 16 with the transmission motor 33, the ceramic blade 15 can be rotated at high speed, thereby realizing the pumping operation.
[0042] In operation, the submersible pump is placed in the working water area, the drain pipe 14 is connected to the external water pipe, and then the transmission motor 33 is powered on. The transmission motor 33 works, the output shaft of the transmission motor 33 drives the mounting disc 16, the mounting disc 16 drives the connecting seat 19, the connecting seat 19 drives the ceramic blade 15, and with the high-speed rotation of the ceramic blade 15, a negative pressure is formed in the pump body 11, and then the external water source enters the pump body 11 through the water inlet pipe 13, and then is discharged through the drain pipe 14, to complete the pumping operation.
[0043] When it is necessary to replace the ceramic blade 15, the submersible pump is powered off and taken out of the water, the pump shell 12 is disassembled, and then the limiting plate 21 is disassembled. At this time, the damaged ceramic blade 15 can be taken out, and the replacement of the ceramic blade 15 is realized.
[0044] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can easily think of various changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A wear resistant submersible pump comprising a pump head assembly (101), characterised in that: The pump head assembly (101) comprises a pump body (11), a pump shell (12), a ceramic vane (15), a mounting disc (16), a limiting groove (17), a connecting seat (19), a limiting plate (21) and a pressing block (22). The pump shell (12) is mounted on the lower surface of the pump body (11) by bolts, the top end of the connecting seat (19) is fixedly connected to the lower surface of the mounting disc (16), the bottom end of the connecting seat (19) is provided with a connecting part (18), the outer side wall of the connecting seat (19) is symmetrically provided with a limiting convex seat (20), the limiting groove (17) is symmetrically formed on the lower surface of the connecting seat (19), one side of the ceramic vane (15) is provided with a protruding part (23), the shape of the limiting groove (17) is matched with the shape of the ceramic vane (15), the ceramic vane (15) is slidably connected to the inner side wall of the limiting groove (17), the pressing block (22) is symmetrically fixedly connected to the upper surface of the limiting plate (21), and the upper surface of the limiting plate (21) is attached to the lower surface of the connecting part (18) and fixedly connected to the connecting part (18) by bolts.
2. A wear resistant submersible pump as claimed in claim 1, wherein: The shape of the pressing block (22) is matched with the shape of the limiting groove (17), and the pressing block (22) is slidably connected to the inside of the limiting groove (17) and attached to the lower surface of the ceramic vane (15).
3. A wear resistant submersible pump as claimed in claim 2, wherein: The mounting disc (16) and the ceramic vane (15) are located in the interior of the pump body (11), and the upper surface of the mounting disc (16) is attached to the inner top wall of the pump body (11).
4. A wear resistant submersible pump as claimed in claim 3, wherein: The outer side wall of the pump body (11) is provided with a drain pipe (14), and the lower surface of the pump shell (12) is provided with a water inlet pipe (13).
5. A wear resistant submersible pump as claimed in claim 4, wherein: The lower surface of the pump shell (12) is fixedly connected with a support frame (24), and the support frame (24) is located outside the water inlet pipe (13).
6. A wear resistant submersible pump as claimed in claim 5, wherein: The upper portion of the pump head assembly (101) is provided with a transmission assembly (301), and the transmission assembly (301) comprises a machine shell (31), an end cover (32) and a transmission motor (33). The transmission motor (33) is located in the interior of the machine shell (31) and is mounted on the inner bottom wall of the machine shell (31), and the end cover (32) is mounted on the upper surface of the machine shell (31).
7. A wear resistant submersible pump as claimed in claim 6, wherein: The bottom end of the machine shell (31) is fixedly connected to the upper surface of the pump body (11) by bolts.
8. A wear resistant submersible pump as claimed in claim 7, wherein: The bottom end of the output shaft of the transmission motor (33) is located in the interior of the pump body (11) and is fixedly connected to the mounting disc (16).