Novel adjustable multi-head atomization lubricating device

By using a servo motor stirring blade and filter element combination in the lubrication device, the problem of impurity accumulation in the lubricating oil is solved, the purity of the oil mist is ensured, equipment damage is prevented, and the equipment life is extended.

CN223460227UActive Publication Date: 2025-10-21JIANGSU CHANGBEI NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520057600.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-10-21
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

After long-term use, impurities in the existing atomizing lubrication device will aggregate to form particles or sediments, affecting the purity of the oil mist and the lubrication effect, and may cause damage to the equipment.

Method used

The central shaft driven by a servo motor drives the stirring blade to stir the lubricating oil, which is combined with the filter element to prevent impurities from accumulating and facilitate the replacement of the filter element when it is saturated.

Benefits of technology

Effectively prevent impurities in oil mist from entering the equipment, maintain lubrication effect, extend equipment service life and reduce potential damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel adjustable multi-head atomization lubricating device, which structurally comprises a main body unit, a plurality of atomization lubricating devices and a plurality of atomization lubricating devices, the main body unit comprises a machine body, a cavity is formed in the machine body, an oil inlet pipe and an air inlet pipe are mounted on the side wall of the cavity, and an air pressure adjusting valve is mounted on the air inlet pipe; the oil storage assembly comprises an oil storage cup. When the oil filter is used, the servo motor is started to enable the central shaft to rotate, the stirring blades are driven to stir lubricating oil to increase the fluidity of the lubricating oil, existing impurities are more uniformly dispersed in the lubricating oil, the impurities are prevented from being gathered to form larger particles or precipitates, and the lubricating oil in the filter element flows towards the outside of the filter element under the flowing condition. The oil storage cup is arranged in the cavity, adsorption of the filter element to impurities is further promoted, oil mist pumped into the cavity is prevented from containing the impurities, potential damage to equipment is avoided to a certain degree, when the filter element is saturated in adsorption, the base body and the oil storage cup can be detached through the mounting assembly, and then the filter element is convenient to clean and replace.
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Description

TECHNICAL FIELD

[0001] The utility model relates to atomization lubrication technical field especially relates to a novel adjustable multi -head atomization lubricating device. BACKGROUND

[0002] In various production processes, in order to reduce the friction and wear between machines, atomization lubricating device needs to be used. For example in the embroidery production field, atomization lubricating device converts lubricating oil into small oil mist particles, and in order to provide efficient, uniform and controllable lubrication for dozens of machine heads, adjustable multi -head atomization lubricating device needs to be used, and oil mist is accurately delivered to the part needing lubrication, thereby significantly improving the lubrication effect, reducing friction and wear and prolonging the service life of equipment.

[0003] The novel adjustable multi -head atomization lubricating device in the public number CN220927169U, although the utility model discloses through setting up the oil cup, the body and the mounting plate, sets up the oil inlet, the oil outlet and the air inlet on the body, and can be communicated through the passage assembly, can carry out oil lubrication to the embroidery machine head or the rotating shuttle, can adjust the oil quantity of the oil outlet at any time through the setting oil quantity regulating valve, achieves quantitative lubrication and does not waste, and the user is more economical and practical, reduces the user cost, and the specific oil quantity can be directly observed from the oil quantity regulating valve, and the purpose of automatic oiling is achieved through setting the liquid level sensor in the oil cup.

[0004] However, when the utility model is used, the air inlet pressurizes and directly pumps lubricating oil into the oil outlet atomization and then sprays, and the lubricating oil may contain some impurities after long-term use, and these impurities may form larger particles or precipitates, which will cause the sprayed oil mist to contain fine impurities, thereby affecting the purity and lubrication effect of the oil mist, and thus increasing the potential damage to the equipment. SUMMARY

[0005] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] Therefore, in order to solve the above technical problems, the utility model provides the following technical scheme: a novel adjustable multi -head atomization lubricating device, the novel adjustable multi -head atomization lubricating device includes:

[0007] The main body unit comprises a machine body, a cavity is formed in the machine body, an oil inlet pipe and an air inlet pipe are mounted on the side wall of the cavity, and an air pressure adjusting valve is mounted on the air inlet pipe.

[0008] The oil storage assembly comprises an oil storage cup, a servo motor is mounted at the bottom of the oil storage cup, a central shaft is connected to the output end of the servo motor, stirring blades are mounted on the surface of the central shaft, a sealing limiting ring is fixed to the inner bottom wall of the oil storage cup, and a filter element is sleeved on the surface of the sealing limiting ring.

[0009] The mounting assembly comprises a fixing ring and an L-shaped block, the fixing ring is fixed on the oil storage cup, the L-shaped block is mounted in the sliding groove formed at the bottom of the machine body, a connecting rod is fixed to one side of the L-shaped block, a pressing pad is arranged at one end of the connecting rod, a strong spring is sleeved on the surface of the connecting rod, and one end of the strong spring abuts against the L-shaped block.

[0010] As a preferred scheme of the novel adjustable multi-head atomization lubricating device, one side of the machine body is provided with a mounting plate, a mounting hole is formed in the mounting plate, and a liquid level meter is mounted on the other side of the machine body.

[0011] As a preferred scheme of the novel adjustable multi-head atomization lubricating device, an oil mist outlet is mounted on the top of the machine body, and an oil amount adjusting valve is mounted on the oil mist outlet.

[0012] As a preferred scheme of the novel adjustable multi-head atomization lubricating device, a communication pipe and a booster pipe are mounted at the bottom of the air inlet pipe.

[0013] As a preferred scheme of the novel adjustable multi-head atomization lubricating device, a rubber sealing ring is mounted at the bottom of the machine body, and the rubber sealing ring is tightly attached to the inner wall of the oil storage cup.

[0014] As a preferred scheme of the novel adjustable multi-head atomization lubricating device, the other end of the strong spring is provided with a baffle, the baffle is sleeved on the connecting rod and fixed to the inner side wall of the sliding groove.

[0015] The novel adjustable multi-head atomization lubricating device has the following beneficial effects:

[0016] In use, the servo motor is started to rotate the central shaft, the stirring blade is driven to stir the lubricating oil to increase its flowability, the existing impurities are more evenly dispersed in the lubricating oil, the impurities are prevented from gathering to form larger particles or precipitates, the lubricating oil in the filter core flows out of the filter core under the flow, the adsorption of the filter core to the impurities is further promoted, the oil mist pumped into the cavity is prevented from containing impurities, potential damage to the equipment is avoided to a certain extent, when the filter core is saturated, the base body and the oil storage cup can be disassembled through the mounting assembly, and then the filter core is cleaned and replaced. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor. Among them:

[0018] Figure 1 It is a structure schematic view of the whole novel adjustable multi-head atomization lubricating device.

[0019] Figure 2 It is a structure schematic view of the oil storage cup of the novel adjustable multi-head atomization lubricating device.

[0020] Figure 3 It is a structure schematic view of the mounting assembly of the novel adjustable multi-head atomization lubricating device.

[0021] Figure 4 It is a structure schematic view of the oil storage assembly of the novel adjustable multi-head atomization lubricating device.

[0022] Figure 5 It is a cross-sectional structure schematic view of the whole novel adjustable multi-head atomization lubricating device.

[0023] In the figure: 100, main body unit; 101, machine body; 1011, mounting plate; 1012, liquid level meter; 1013, oil mist outlet; 1014, oil amount adjusting valve; 102, oil inlet pipe; 103, air inlet pipe; 1031, communication pipe; 1032, booster pipe; 104, air pressure adjusting valve;

[0024] 200, oil storage assembly; 201, oil storage cup; 2011, rubber sealing ring; 202, servo motor; 203, central shaft; 204, stirring blade; 205, sealing limiting ring; 206, filter core;

[0025] 300, mounting assembly; 301, fixing ring; 302, L-shaped block; 303, connecting rod; 304, pressing pad; 305, strong spring; 3051, blocking piece. DETAILED DESCRIPTION

[0026] In order to make the above objectives, characteristics and advantages of the present application more apparent, concrete embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0027] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0028] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. In this specification, "in one embodiment" does not mean the same embodiment, nor is it an independent or alternative embodiment that excludes other embodiments.

[0029] Thirdly, the present application is described in detail in conjunction with the schematic diagram, in the detailed description of the embodiments of the present application, for the convenience of description, the cross-sectional view of the device structure will be partially enlarged without general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual manufacture.

[0030] Embodiment 1

[0031] Reference Figures 1-5 For the first embodiment of the present application, a novel adjustable multi-head atomizing lubricating device is provided, which comprises:

[0032] The main unit 100 comprises a machine body 101, a cavity is formed in the machine body 101, an oil inlet pipe 102 and an air inlet pipe 103 are installed on the side wall of the cavity, an air pressure regulating valve 104 is installed on the air inlet pipe 103, in the use process, the lubricating oil in the oil storage cup 201 can be supplemented through the oil inlet pipe 102, and the air pressure of the clean compressed air introduced into the air inlet pipe 103 can be adjusted through the air pressure regulating valve 104;

[0033] The oil storage assembly 200 comprises an oil storage cup 201, a servo motor 202 is installed at the bottom of the oil storage cup 201, a central shaft 203 is connected to the output end of the servo motor 202, stirring blades 204 are installed on the surface of the central shaft 203, a sealing limiting ring 205 is fixed to the inner bottom wall of the oil storage cup 201, and a filter core 206 is sleeved on the surface of the sealing limiting ring 205. In the use process, the lubricating oil accumulated in the cavity and the supplemented lubricating oil flow into the oil storage cup 201 through the oil inlet pipe 102, the servo motor 202 is started to make the central shaft 203 rotate, the stirring blades 204 are driven to stir the lubricating oil to increase the flowability thereof, and the existing impurities are more uniformly dispersed in the lubricating oil, so that the impurities are prevented from gathering to form larger particles or precipitates, and the lubricating oil in the filter core 206 flows out of the filter core 206 under the flow, and the adsorption of the filter core 206 to the impurities is further promoted.

[0034] The mounting assembly 300 comprises a fixed ring 301 and an L-shaped block 302, the fixed ring 301 is fixed on the oil storage cup 201, the L-shaped block 302 is installed in the sliding groove formed in the bottom of the machine body 101, one side of the L-shaped block 302 is fixed with a connecting rod 303, one end of the connecting rod 303 is provided with a pressing pad 304, a strong spring 305 is sleeved on the surface of the connecting rod 303, and one end of the strong spring 305 abuts against the L-shaped block 302. In the use process, the filter core 206 is inserted into the oil storage cup 201 and sleeved on the sealing limiting ring 205, the pressing pad 304 is further pressed inward to make the connecting rod 303 drive the L-shaped block 302 to move backward, the machine body 101 is lowered from above the oil storage cup 201 to abut against the top of the oil storage cup 201, the rubber sealing ring 2011 is tightly attached to the inner wall of the connection portion of the oil storage cup 201, and then the pressing pad 304 is released, the L-shaped block 302 is elastically returned under the action of the strong spring 305 and clamped on the fixed ring 301, so that the machine body 101 and the oil storage cup 201 can be mounted and fixed.

[0035] Further, one side of the machine body 101 is provided with a mounting plate 1011, the mounting plate 1011 is provided with a mounting hole, and the other side of the machine body 101 is provided with a liquid level meter 1012. The mounting plate 1011 and the device can be mounted on a rack through the mounting hole, and the remaining amount of lubricating oil in the oil storage cup 201 can be measured through the liquid level meter 1012.

[0036] Further, an oil mist outlet 1013 is installed on the top of the machine body 101, and an oil amount adjusting valve 1014 is installed on the oil mist outlet 1013. The amount of oil mist sprayed at the oil mist outlet 1013 can be adjusted through the oil amount adjusting valve 1014.

[0037] Further, the bottom of the air inlet pipe 103 is provided with a communication pipe 1031 and a booster pipe 1032. After the compressed air is introduced into the air inlet pipe 103, part of the air enters the oil cup 201 through the booster pipe 1032, and the lubricating oil is pumped into the air inlet pipe 103 through the communication pipe 1031. The lubricating oil is atomized by the compressed air and then enters the cavity.

[0038] Further, the bottom of the air inlet pipe 103 is provided with a communication pipe 1031 and a booster pipe 1032. After the compressed air is introduced into the air inlet pipe 103, part of the air enters the oil cup 201 through the booster pipe 1032, and the lubricating oil is pumped into the air inlet pipe 103 through the communication pipe 1031. The lubricating oil is atomized by the compressed air and then enters the cavity.

[0039] Further, the bottom of the air inlet pipe 103 is provided with a communication pipe 1031 and a booster pipe 1032. After the compressed air is introduced into the air inlet pipe 103, part of the air enters the oil cup 201 through the booster pipe 1032, and the lubricating oil is pumped into the air inlet pipe 103 through the communication pipe 1031. The lubricating oil is atomized by the compressed air and then enters the cavity.

[0040] In use, first, the filter element 206 is inserted into the oil cup 201 and is sleeved on the sealing limiting ring 205, then the press pad 304 is pressed inward to move the connecting rod 303 and the L-shaped block 302 backward, the body 101 is lowered from above the oil cup 201 to abut against the top of the oil cup 201, the rubber sealing ring 2011 is tightly attached to the inner wall of the connection between the body 101 and the oil cup 201, then the press pad 304 is released, and the L-shaped block 302 is clamped on the fixed ring 301 under the elastic force of the strong spring 305, so that the body 101 and the oil cup 201 are fixedly installed.

[0041] Then, the air pressure in the air inlet pipe 103 is adjusted by the air pressure adjusting valve 104. After the compressed air is introduced into the air inlet pipe 103, part of the air enters the oil cup 201 through the booster pipe 1032, and the lubricating oil is pumped into the air inlet pipe 103 through the communication pipe 1031. The lubricating oil is atomized by the compressed air and then enters the cavity. The amount of oil mist sprayed at the oil mist outlet 1013 can be adjusted by the oil amount adjusting valve 1014.

[0042] Finally, the lubricating oil collected in the cavity and the replenished lubricating oil flow into the oil cup 201 through the oil inlet pipe 102. The center shaft 203 is rotated by starting the servo motor 202, driving the stirring blade 204 to stir the lubricating oil and increase its flowability, so that the existing impurities are more uniformly dispersed in the lubricating oil, avoiding the aggregation of impurities to form larger particles or precipitates. The lubricating oil in the filter element 206 flows out of the filter element 206 under the flow, further promoting the adsorption of impurities by the filter element 206, thereby preventing the damage to the machine caused by the impurities in the oil mist.

[0043] It is worth noting that the whole device is controlled by the controller, and the controller is a common device and belongs to the existing mature technology, so its electrical connection relationship and specific circuit structure are not described here.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application. It should be included in the scope of the claims of the present application.

Claims

1. A novel adjustable multi-head atomized lubrication device, characterized in that: The utility model relates to a kind of oil atomizer, including, Main unit (100), including body (101), the cavity is opened in the body (101), the side wall of the cavity is equipped with oil inlet pipe (102) and air inlet pipe (103), air pressure regulating valve (104) is installed on the air inlet pipe (103); Oil storage assembly (200), including oil storage cup (201), the bottom of the oil storage cup (201) is equipped with servo motor (202), the output end of the servo motor (202) is connected with center shaft (203), the surface of the center shaft (203) is equipped with stirring blade (204), the inner bottom wall of the oil storage cup (201) is fixed with sealing limit ring (205), the surface of the sealing limit ring (205) is equipped with filter core (206); Mounting assembly (300), including fixed ring (301) and L-shaped block (302), the fixed ring (301) is fixed on oil storage cup (201), the L-shaped block (302) is installed in the chute that is opened in the bottom of body (101), one side of the L-shaped block (302) is fixed with connecting rod (303), one end of the connecting rod (303) is provided with pressing pad (304), the surface of the connecting rod (303) is equipped with strong spring (305), one end of the strong spring (305) is abutted on L-shaped block (302).

2. The novel adjustable multi-head atomized lubrication device of claim 1, wherein: One side of the body (101) is equipped with mounting plate (1011), the mounting plate (1011) is equipped with mounting hole, the other side of the body (101) is equipped with liquid level meter (1012).

3. The novel adjustable multi-head atomized lubrication device of claim 1, wherein: The top of the body (101) is equipped with oil mist outlet (1013), the oil mist outlet (1013) is equipped with oil amount regulating valve (1014).

4. The novel adjustable multi-head atomized lubrication device of claim 1, wherein: The bottom of the air inlet pipe (103) is equipped with communication pipe (1031) and booster pipe (1032).

5. The novel adjustable multi-head atomized lubrication device of claim 1, wherein: The bottom of the body (101) is equipped with rubber sealing ring (2011), the rubber sealing ring (2011) is tightly attached to the inner wall of oil storage cup (201).

6. The novel adjustable multi-head atomized lubrication device of claim 1, wherein: The other end of the strong spring (305) is abutted with baffle (3051), the baffle (3051) is equipped on connecting rod (303) and is fixed on the inner side wall of chute.

Citation Information

Patent Citations

  • Novel adjustable multi-head atomization lubricating device

    CN220927169U