Atmosphere roller way transmission mechanism convenient to cool and atmosphere roller way kiln

By adopting a hollow transmission shaft and an air-cooling design connected to an air source in an atmosphere roller kiln, the problem of poor heat dissipation in the transmission structure is solved, and the stability and service life of the transmission mechanism are achieved.

CN223460801UActive Publication Date: 2025-10-21SICHUAN JIATUO INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422648583.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-21
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing roller kiln transmission structure has poor heat dissipation performance, resulting in a high transmission failure rate.

Method used

An atmosphere roller transmission mechanism that is easy to cool down is designed. A hollow transmission shaft is used and connected to the gas source through a rotary joint. Gas is introduced for air cooling. At the same time, a limit plate is used to limit the rotation of the rotary joint. The exhaust pipe can be optionally connected to the kiln or the atmosphere to adjust the atmosphere.

Benefits of technology

It can effectively reduce the temperature of the transmission mechanism, improve the stability of the transmission mechanism, reduce transmission failures, reduce nitrogen loss, and extend the service life of the roller.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223460801U_ABST
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Abstract

The utility model discloses an atmosphere roller way transmission mechanism convenient to cool and an atmosphere roller way kiln. The atmosphere roller way transmission mechanism convenient to cool comprises a kiln main body, a transmission shaft, a transmission box and a rotary joint, roller bar boxes are arranged on the two opposite sides of the kiln body, a plurality of roller bars are arranged in the kiln body, the two ends of each roller bar extend into the corresponding roller bar box, and the transmission end of each roller bar is connected with a driven bevel gear; the transmission box is connected with the roller box close to one side of the roller transmission end, the driven bevel gears are located in the transmission box, the transmission shaft is rotationally arranged in the transmission box and is of a hollow structure, the transmission shaft is sleeved with a plurality of driving bevel gears, and the driving bevel gears and the driven bevel gears are in one-to-one correspondence and are meshed with each other; the rotating connector is arranged at the end of the transmission shaft and used for being connected to an air source. The transmission structure has the advantages that the temperature of the transmission structure can be effectively reduced, and the transmission structure is more stable and reliable.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to lithium battery production technical field, especially an atmosphere roller drive mechanism and atmosphere roller kiln convenient for cooling. BACKGROUND

[0002] With the high -speed development of lithium electricity industry, drive the development of graphitization industry automation. The demand of the market to graphitization equipment increases, and the mainstream graphitization mainstream equipment on the market is the roller kiln. Its main process is that after high temperature graphitization of the material, the finished product can be automatically transported out of the kiln, and in the automatic high temperature firing process, the kiln sealing structure is usually good, and is carried out under nitrogen atmosphere protection. Good sealing means that the transmission structure will be sealed or each roller bar transmission shaft needs to be sealed well. The whole sealing of the transmission structure will lead to poor heat dissipation of the transmission structure, and high temperature of the transmission structure will lead to high transmission failure rate.

[0003] Therefore, the utility model provides a new technical scheme to solve the existing technical problems. UTILITY MODEL CONTENT

[0004] In order to overcome the deficiency of prior art, the utility model provides an atmosphere roller drive mechanism and atmosphere roller kiln convenient for cooling, which solves the problem of poor heat dissipation of the transmission structure of the existing roller kiln.

[0005] The utility model solves the technical problems by adopting the following technical scheme:

[0006] An atmosphere roller drive mechanism convenient for cooling, comprising a kiln main body, a transmission shaft, a transmission box and a rotary joint;

[0007] The kiln main body is provided with roller bar boxes on opposite sides, a plurality of roller bars are arranged in the kiln main body, the two ends of the roller bars extend into the roller bar boxes, and the transmission end of the roller bar is connected with a driven bevel gear;

[0008] The transmission box is connected with the roller bar box on the side close to the transmission end of the roller bar, the driven bevel gear is located in the transmission box, the transmission shaft is rotatably arranged in the transmission box, the transmission shaft is in a hollow structure, a plurality of driving bevel gears are sleeved on the transmission shaft, and the plurality of driving bevel gears correspond to the driven bevel gears and are engaged;

[0009] The rotary joint is arranged at the end of the transmission shaft, and the rotary joint is connected to the gas source.

[0010] In the above structure, a limiting plate is fixedly arranged in the transmission box, and a limiting groove for limiting the rotation of the joint part of the rotary joint is formed in the limiting plate.

[0011] In the structure, the transmission shaft is rotatably connected with a plurality of belt seat bearings, the belt seat bearings are fixedly connected to the transmission box, and the transmission shaft is rotatably arranged in the transmission box through the belt seat bearings.

[0012] In the structure, the roller supports are fixedly arranged in the roller boxes on two sides.

[0013] In the structure, the roller supports are fixedly arranged in the roller boxes on two sides.

[0014] In the structure, the roller supports are fixedly arranged in the roller boxes on two sides.

[0015] In the structure, the transmission shaft is rotatably connected with a plurality of belt seat bearings, the belt seat bearings are fixedly connected to the transmission box, and the transmission shaft is rotatably arranged in the transmission box through the belt seat bearings.

[0016] In the structure, the transmission shaft is rotatably connected with a plurality of belt seat bearings, the belt seat bearings are fixedly connected to the transmission box, and the transmission shaft is rotatably arranged in the transmission box through the belt seat bearings.

[0017] The utility model also provides:

[0018] The utility model discloses an atmosphere roller kiln, including the atmosphere roller transmission mechanism of convenient cooling of structure as above.

[0019] The utility model discloses an atmosphere roller kiln, including the atmosphere roller transmission mechanism of convenient cooling of structure as above. ACCURACY OF DRAWINGS

[0020] The utility model is further explained below in combination with the drawings and examples.

[0021] Figure 1 It is the external structure schematic drawing of the utility model;

[0022] Figure 2 It is the side structure schematic drawing of the utility model;

[0023] Figure 3 It is the roller bar and transmission shaft connecting structure schematic drawing of the utility model;

[0024] Figure 4 is the sectional view of the transmission shaft of the utility model;

[0025] Figure 5 is the sectional view of the kiln main body of the utility model.

[0026] Reference signs: 1, kiln main body;11, roller;111, driven bevel gear;112, roller clamping sleeve;12, refractory insulation layer;2, roller box;3, transmission box;31, limiting plate;311, limiting groove;32, clamping sleeve mounting seat;4, transmission shaft;41, driving bevel gear;42, bearing with seat;5, rotary joint;6, roller support seat;61, rotating groove;62, rolling bearing;7, heating box. DETAILED DESCRIPTION

[0027] The utility model will be described below in combination with the drawings Figures 1-5 The utility model will be described below in combination with the drawings

[0028] The utility model will be described below in combination with the embodiments and drawings to clearly and completely describe the conception, specific structure and generated technical effect of the utility model, so that the purpose, characteristics and effect of the utility model can be fully understood. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments, and other embodiments obtained by the skilled in the art without creative labor based on the embodiments of the utility model all belong to the protection scope of the utility model. In addition, all the coupling / connection relations involved in the patent are not single component direct interface, but can be used to form better coupling structure by adding or reducing coupling auxiliary parts according to the specific implementation situation. The various technical features in the utility model creation can be interactively combined under the premise of no mutual contradiction and conflict.

[0029] The utility model provides a kind of atmosphere roller drive mechanism of convenient cooling, it includes kiln main body 1, transmission shaft 4, transmission box 3 and rotary joint 5. Applied to the flow of material graphitization process, can effectively reduce the temperature of transmission mechanism, so that transmission mechanism is more stable and reliable in use process, guarantee the smooth progress of material graphitization.

[0030] Refer to Figures 1 to 5The kiln main body 1 is provided with a plurality of roller bars 11, and the kiln main body 1 is provided with roller bar boxes 2 on opposite sides. The two ends of the roller bar 11 extend into the roller bar boxes 2 on the two sides, and the transmission end of the roller bar 11 is connected with a driven bevel gear 111. The transmission box 3 is fixedly connected to the roller bar box 2 close to the transmission end of the roller bar 11, and the driven bevel gear 111 is located in the transmission box 3. The transmission shaft 4 is rotatably arranged in the transmission box 3, and a plurality of driving bevel gears 41 are sleeved and mounted on the transmission shaft 4. The driving bevel gears 41 correspond to the driven bevel gears 111 one by one and are engaged with each other. The transmission shaft 4 has a hollow structure (i.e. a hollow structure), and a rotary joint 5 is arranged at the end of the transmission shaft 4, and the rotary joint 5 is in communication with the internal cavity of the transmission shaft 4. The rotary joint 5 is used to be connected to the gas source. The rotary joint 5 is a mechanical component for connecting rotating parts and fixed pipelines to realize medium conveying and sealing, which includes a threaded connection part and a joint part. The threaded connection part is connected with the transmission shaft 4, and the joint part is connected with the gas source.

[0031] In the embodiment, the transmission end of the roller bar 11 is fixedly connected with a roller bar sleeve 112, the roller bar sleeve 112 is rotatably connected to the roller bar box 2, and extends into the transmission box 3. The transmission box 3 is fixedly connected with a sleeve mounting seat 32, the roller bar sleeve 112 is rotatably arranged in the sleeve mounting seat 32, and the driven bevel gear 111 is fixedly sleeved on the side of the roller bar sleeve 112 away from the roller bar 11.

[0032] In use, the transmission shaft 4 can be connected with a driving motor (not shown in the figure), the driving motor drives the transmission shaft 4 to rotate, the driving bevel gears 41 rotate synchronously with the transmission shaft 4, the driven bevel gears 111 engaged with the driving bevel gears 41 are driven to rotate, the roller bar sleeve 112 rotates with the driven bevel gears 111, and the roller bar 11 is driven to rotate. The rotary joint 5 connected with the gas source can introduce gas into the transmission shaft 4 to take away the heat transferred from the kiln main body 1 to the transmission shaft 4, thereby achieving the effect of air cooling of the transmission shaft 4, so as to reduce the temperature of the transmission mechanism. The driving motor drives the transmission shaft 4 to rotate, which is a technology familiar to those skilled in the art and can be realized. The specific connection structure and implementation principle can refer to the existing technology, and will not be described here.

[0033] Referring to Figures 2 to 4 Further, the transmission box 3 is fixedly connected with a limiting plate 31, the limiting plate 31 is provided with a limiting groove 311, and the limiting part of the rotary joint 5 is located in the limiting groove 311. The limiting plate 31 limits the rotation of the rotary joint 5. When the transmission shaft 4 rotates, the rotary joint 5 is limited by the limiting plate 31. The threaded connection part of the rotary joint 5 rotates with the transmission shaft 4, and the joint part remains stationary. This effectively avoids the possibility that the gas source / gas pipeline rotates with the transmission shaft when the transmission shaft 4 rotates.

[0034] In the embodiment, the end of the transmission shaft 4 away from the gas source is connected with an exhaust pipe (not shown in the figure), which is selectively connected to the inside of the kiln body 1 or to the outside of the transmission box 3 and communicates with the atmosphere. Specifically, if the gas source connected with the rotary joint 5 is compressed air, the exhaust pipe is selectively connected to the outside of the transmission box 3 and communicates with the atmosphere, that is, the compressed gas is directly discharged into the atmosphere after taking away the heat on the transmission shaft 4; if the gas source connected with the rotary joint 5 is nitrogen, the exhaust pipe is selectively connected to the inside of the kiln body 1, and the nitrogen is heated after taking away the heat of the transmission shaft 4 and can be used as the atmosphere transported into the kiln body 1, which can effectively reduce the power consumption of the kiln in heating nitrogen. And after the temperature of the transmission mechanism is reduced, a large amount of nitrogen is not needed to be introduced into the transmission box 3 to take away the heat of the transmission mechanism, only a small amount of nitrogen needs to be introduced into the transmission box 3 to maintain a slightly positive pressure state, which effectively reduces the loss of nitrogen and can effectively reduce the possibility of nitrogen overflow. In some embodiments, nitrogen can not be introduced into the transmission box 3, and only gas can be introduced into the transmission shaft 4.

[0035] Further, the transmission shaft 4 is rotatably connected with a plurality of bearing seats 42, and the bearing seats 42 are fixedly connected in the transmission box 3 to realize stable rotation of the transmission shaft 4 in the transmission box 3.

[0036] Further, the roller bar 11 is provided with roller support seats 6 at both ends, and the roller support seats 6 at both ends are fixedly arranged in the roller bar boxes 2 on both sides. The roller support seat 6 is used to fix and support the roller bar 11 to ensure stable operation of the roller bar 11 in a high-temperature environment and can also prevent the roller bar 11 from being bent or deformed under the action of high temperature and load. The roller support seat 6 can also reduce the direct contact between the roller bar 11 and the furnace body or other components, and reduce the wear of the roller bar 11.

[0037] In the embodiment, the roller support seat 6 is provided with rotating grooves 61 corresponding to the roller bars 11, and the rotating grooves 61 are provided with rolling bearings 62 located on both sides of the roller bars 11, and the rolling bearings 62 on both sides are in rolling contact with the outer periphery of the corresponding roller bars 11. The rolling bearings 62 are arranged to realize the rotary connection between the roller bar 11 and the roller support seat 6, effectively reducing the direct contact between the roller bar 11 and the roller support seat 6, thereby reducing wear and prolonging the service life of the roller bar 11.

[0038] Further, referring to Figure 1 and Figure 5 , the kiln body 1 comprises a rack and a refractory insulation layer 12 laid along the inner wall of the rack, and the refractory insulation layer 12 is laid to form a hollow cuboid chamber in the middle of the rack. The kiln body 1 is also provided with a heating box 7 and other conventional structures, and the specific structure and implementation principle thereof are referred to the prior art, which will not be described here.

[0039] The utility model also provides:

[0040] An atmosphere roller kiln comprising an atmosphere roller drive as described above.

[0041] The above is a specific description of the preferred embodiment of the present application, but the present application is not limited to the described embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the present application. These equivalent modifications or replacements are all included in the scope defined by the claims of the present application.

Claims

1. An atmosphere roll drive mechanism which facilitates cooling, characterized by: The kiln body, the transmission shaft, the transmission box and the rotary joint are included. Roller boxes are arranged on opposite sides of the kiln body, a plurality of roller bars are arranged in the kiln body, the two ends of the roller bars extend into the roller boxes, and a driven bevel gear is connected to the transmission end of the roller bar. The transmission box is connected to the roller box on the side close to the transmission end of the roller bar, the driven bevel gear is located in the transmission box, the transmission shaft is rotatably arranged in the transmission box, the transmission shaft has a hollow structure, a plurality of driving bevel gears are sleeved on the transmission shaft, the plurality of driving bevel gears correspond to the driven bevel gears and are engaged with the driven bevel gears. The rotary joint is arranged at the end of the transmission shaft, and the rotary joint is connected to the gas source.

2. The atmosphere roll drive mechanism according to claim 1, wherein: A limiting plate is fixedly arranged in the transmission box, and a limiting groove for limiting the rotation of the joint part of the rotary joint is formed in the limiting plate.

3. The atmosphere roll drive mechanism according to claim 1, wherein: A plurality of bearing seats are rotatably connected to the transmission shaft, the bearing seats are fixedly connected to the transmission box, and the transmission shaft is rotatably arranged in the transmission box through the bearing seats.

4. The atmosphere roll drive mechanism of claim 1, wherein: Roller support seats are rotatably connected to the two ends of the roller bar, and the roller support seats are fixedly arranged in the roller boxes on the two sides.

5. The atmosphere roll drive mechanism of claim 4, wherein: Rolling grooves corresponding to the roller bars are formed in the roller support seats, and rolling bearings located on the two sides of the roller bars are arranged in the rolling grooves, and the rolling bearings on the two sides are in rolling contact with the outer periphery of the roller bar.

6. The atmosphere roll drive mechanism of claim 1, wherein: A roller bar clamp sleeve is fixedly connected to the transmission end of the roller bar, the roller bar clamp sleeve extends into the transmission box, and the roller bar clamp sleeve is rotatably connected to the roller box and the transmission box, the driven bevel gear is sleeved on the side of the roller bar clamp sleeve away from the roller bar.

7. The atmosphere roll drive mechanism of claim 1, wherein: An exhaust pipe is connected to the end of the transmission shaft away from the gas source, and the exhaust pipe is selectively connected to the kiln body or connected to the transmission box and communicated with the atmosphere.

8. The atmosphere roll drive mechanism of claim 1, wherein: The kiln body includes a rack and a refractory insulation layer arranged along the inner wall of the rack, and the refractory insulation layer forms a hollow cuboid cavity in the middle of the rack after being arranged.

9. An atmosphere roller hearth kiln characterized by: The atmosphere roller drive mechanism for facilitating cooling includes the atmosphere roller drive mechanism for facilitating cooling according to any one of claims 1-8. The kiln body, the transmission shaft, the transmission box and the rotary joint are included.