Full-automatic positioning energy-saving and water-saving condenser rubber ball cleaning device

Abstract

The utility model relates to the technical field of condenser rubber ball cleaning devices, and particularly discloses a full-automatic positioning energy-saving and water-saving condenser rubber ball cleaning device which comprises directional descaling equipment and cleaning rubber balls arranged in the directional descaling equipment. The cleaning rubber ball comprises a rubber shell with threads on the outer surface, a battery and a positioning sensor, the positioning sensor is arranged in the rubber shell, the battery is arranged in the rubber shell, and the battery and the positioning sensor are wrapped by a layer of waterproof protective sleeve; a positioning sensor is arranged in the cleaning rubber ball, the specific position of the cleaning rubber ball can be determined through the positioning sensor, the rubber ball can be conveniently recycled, a heat exchange pipe of the condenser is prevented from being blocked, a waterproof protective sleeve can prevent the positioning sensor from being affected with damp and losing action, and the service life of the positioning sensor is greatly prolonged; and the directional descaling equipment is arranged, so that the cleaning rubber balls can be placed in the ball dispenser for serving, and the cleaning rubber balls are captured and recycled through the ball catcher.

Description

Technical Field

[0001] The utility model relates to the technical field of condenser rubber ball cleaning devices, in particular to a full-automatic positioning energy-saving and water-saving condenser rubber ball cleaning device. Background Art

[0002] Condensers in circulating cooling equipment face three major problems during use: algae growth, scaling, and corrosion. First, algae growth forms biofilms on the surfaces of pipes and equipment, seriously affecting heat transfer efficiency and increasing energy consumption. Second, scaling reduces the equipment's heat exchange efficiency and can easily clog the steel pipes in the condenser. This can reduce flow and affect cooling efficiency at the very least, or even lead to pipe blockage and even scrapping. Scaling also increases pipeline pressure differences and power consumption, reduces corrosion inhibitor performance, increases the risk of unplanned plant shutdowns, and can even cause some equipment to be directly scrapped. Finally, corrosion primarily manifests itself in electrochemical corrosion, where steel corrodes in the presence of oxygen in the water. When microorganisms reproduce, their secretions accumulate with organic and inorganic matter in the cooling water to form sludge, which deposits in the system and causes corrosion of the metal beneath the sediment. Furthermore, corrosion shortens the equipment's service life, increases maintenance costs and production costs, and in severe cases leads to waste of equipment and resources, and even catastrophic accidents and environmental pollution.

[0003] There are some devices in the prior art that can clean circulating cooling water pipes from algae growth, scaling, and corrosion. However, when cleaning the condenser, these existing cleaning devices have the problem that the rubber balls cannot be retracted and their position cannot be determined. Moreover, the rubber balls remain in the condenser for a long time, blocking the condenser heat exchange tubes.

[0004] Therefore, in order to solve the technical problems described above, there is an urgent need for a fully automatic positioning energy-saving and water-saving condenser rubber ball cleaning device. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the defects of the above-mentioned technology and provide a full-automatic positioning energy-saving and water-saving condenser rubber ball cleaning device.

[0006] In order to solve the above technical problems, the technical solution provided by the utility model is a fully automatic positioning energy-saving and water-saving condenser rubber ball cleaning device, comprising:

[0007] Directional descaling equipment and a cleaning rubber ball arranged in the directional descaling equipment;

[0008] The cleaning rubber ball comprises a rubber shell with a threaded outer surface, a battery and a positioning sensor. The positioning sensor is arranged in the rubber shell, and the battery is arranged in the rubber shell. The battery and the positioning sensor are wrapped with a waterproof protective cover.

[0009] The directional descaling device comprises a heat exchanger, a ball feeder, a ball catcher and a water pump, the heat exchanger is respectively provided with an inlet pipe and an outlet pipe, the inlet pipe is sequentially provided with a first pipe and a second pipe, one side of the second pipe of the inlet pipe is provided with an eighth electromagnetic valve, the other end of the first pipe is connected with the ball feeder, one side of the ball feeder on the first pipe is provided with a third pipe, the other end of the third pipe is connected with the ball catcher, the outlet pipe is provided with a connector pipe, the ball catcher is communicated with the connector pipe, two first electromagnetic valves are arranged at the position between the inlet pipe and the third pipe on the first pipe, two second electromagnetic valves are arranged on the third pipe, the other end of the second pipe is provided with a first three-way joint, the first three-way joint is respectively provided with an upper pipe and a lower pipe, the outlet pipe is provided with a fourth pipe, the other end of the fourth pipe is provided with a second three-way joint, the other two interfaces of the second three-way joint are connected with the upper pipe and the lower pipe respectively, the lower pipe is provided with the water pump, the upper pipe is provided with a four-way joint, the lower end of the ball feeder is provided with a lower pipe body, the lower pipe body is connected with the four-way joint, the last interface of the four-way joint is provided with an extension pipe, the extension pipe is provided with a seventh electromagnetic valve, the position between the heat exchanger and the fourth pipe on the outlet pipe is provided with a third electromagnetic valve.

[0010] The fourth pipe is provided with two fourth electromagnetic valves, the fifth electromagnetic valves are symmetrically arranged on the two sides of the four-way joint on the upper pipe, and two sixth electromagnetic valves are arranged at the position between the inlet pipe and the first three-way joint on the second pipe.

[0011] Compared with the prior art, the utility model has the advantages of:

[0012] 1、The inside of the cleaning rubber ball is provided with a positioning sensor, the specific position of the cleaning rubber ball can be determined by the positioning sensor using the Beidou positioning system, the rubber ball is conveniently recycled, the heat exchange pipe of the condenser is prevented from being blocked, the waterproof protective sleeve can prevent the positioning sensor from being damped and losing the function, and the service life is greatly improved.

[0013] 2、The directional descaling device is arranged, the directional descaling device comprises a ball feeder, a ball catcher and a water pump, the cleaning rubber ball can be placed in the ball feeder, the cleaning rubber ball is sent out through the ball feeder, and the cleaning rubber ball is finally captured and recycled through the cooperation of various structures, so that the cleaning rubber ball can be prevented from being long-term in the condenser and blocking the heat exchange pipe of the condenser, and the service life of the condenser is increased. ACCURACY OF DRAWINGS

[0014] Figure 1 It is a ball feeding process schematic view of the full-automatic positioning energy-saving and water-saving type condenser rubber ball cleaning device.

[0015] Figure 2It is the ball throwing flow process schematic view of the full-automatic positioning energy-saving and water-saving type condenser rubber ball cleaning device.

[0016] Figure 3 It is the structure schematic view of the cleaning rubber ball of the full-automatic positioning energy-saving and water-saving type condenser rubber ball cleaning device.

[0017] As shown in the figure:

[0018] 100, cleaning rubber ball, 101, rubber shell, 102, battery, 103, positioning sensor, 104, waterproof protective sleeve, 201, heat exchanger, 202, ball launcher, 203, ball catcher, 204, water pump, 205, water inlet pipe, 206, water outlet pipe, 207, first pipeline, 208, second pipeline, 209, first electromagnetic valve, 210, third pipeline, 211, second electromagnetic valve, 212, first three-way joint, 213, upper pipeline, 214, lower pipeline, 215, fourth pipeline, 216, second three-way joint, 217, four-way joint, 218, lower pipe body, 219, third electromagnetic valve, 220, fourth electromagnetic valve, 221, fifth electromagnetic valve, 222, sixth electromagnetic valve, 223, extension pipe, 224, seven electromagnetic valve, 225, eighth electromagnetic valve, 226, joint pipe. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] In combination with the drawings Figures 1-3 A full-automatic positioning energy-saving and water-saving type condenser rubber ball cleaning device, comprising:

[0021] The directional descaling device and the cleaning rubber ball 100 arranged in the directional descaling device;

[0022] The cleaning rubber ball 100 comprises a rubber shell 101 with threads on the outer surface, a battery 102 and a positioning sensor 103, the positioning sensor 103 is arranged in the rubber shell 101, which is used for monitoring the position information of the cleaning rubber ball 100 in real time and sending the position information to the control system through wireless signals, so that accurate positioning is realized, the battery 102 is arranged in the rubber shell 101, the battery 102 provides power for the positioning sensor 103, a high-energy-density and long-service-life micro battery is selected, so that stable power supply of the cleaning rubber ball 100 can be ensured during long-time use, and the battery 102 and the positioning sensor 103 are wrapped with a waterproof protective sleeve 104 outside; water intrusion is effectively prevented, and safe operation of electronic components is ensured.

[0023] The directional descaling device comprises a heat exchanger 201, a ball feeder 202, a ball catcher 203 and a water pump 204, the heat exchanger 201 is respectively provided with an inlet pipe 205 and an outlet pipe 206, the inlet pipe 205 is sequentially provided with a first pipe 207 and a second pipe 208, one side of the second pipe 208 on the inlet pipe 205 is provided with an eighth electromagnetic valve 225, the other end of the first pipe 207 is connected with the ball feeder 202, the ball feeder 202 is used for storing and releasing the cleaning rubber ball 100, and the first pipe 207 is connected with the inlet pipe 205 of the heat exchanger 201, so that the cleaning rubber ball 100 can smoothly enter the pipeline of the condenser 201, one side of the ball feeder 202 on the first pipe 207 is provided with a third pipe 210, the other end of the third pipe 210 is connected with the ball catcher 203, the outlet pipe 206 is provided with a joint pipe 226, the ball catcher 203 is communicated with the joint pipe 226, the ball catcher 203 is located in a circulating pipeline and is used for collecting the cleaning rubber ball 100 after completing a cleaning task, so that the cleaning rubber ball 100 can be recycled; two first electromagnetic valves 209 are arranged at positions between the inlet pipe 205 and the third pipe 210 on the first pipe 207, two second electromagnetic valves 211 are arranged on the third pipe 210, a first three-way joint 212 is arranged at the other end of the second pipe 208, an upper pipe 213 and a lower pipe 214 are respectively arranged on the first three-way joint 212, a fourth pipe 215 is arranged on the outlet pipe 206, a second three-way joint 216 is arranged at the other end of the fourth pipe 215, the other two interfaces of the second three-way joint 216 are connected with the upper pipe 213 and the lower pipe 214 respectively, the water pump 204 is arranged on the lower pipe 214 and provides power for circulating water flow, pushes the cleaning rubber ball 100 through the ball catcher 203, and then realizes recycling of the cleaning rubber ball 100, a four-way joint 217 is arranged on the upper pipe 213, a lower pipe body 218 is arranged at the lower end of the ball feeder 202, the lower pipe body 218 is connected with the four-way joint 217, an extension pipe 223 is arranged on the last interface of the four-way joint 217, a seventh electromagnetic valve 224 is arranged on the extension pipe 223, and a third electromagnetic valve 219 is arranged at a position between the heat exchanger 201 and the fourth pipe 215 on the outlet pipe 206.

[0024] Two fourth electromagnetic valves 220 are arranged on the fourth pipe 215, fifth electromagnetic valves 221 are symmetrically arranged on both sides of the four-way joint 217 on the upper pipe 213, two sixth electromagnetic valves 222 are arranged at positions between the inlet pipe 205 and the first three-way joint 212 on the second pipe 208, and each electromagnetic valve is used for controlling the on-off and flow direction of water flow in the pipeline, so that the cleaning rubber ball 100 can be automatically put, recycled and circularly cleaned.

[0025] The waterproof protective sleeve 104 is a waterproof plastic film.

[0026] In the specific implementation of the utility model,

[0027] The serving process is as follows Figure 1 As shown:

[0028] First, connect one end of the water inlet pipe 205 to the water source, and then connect the water outlet pipe 206 to other equipment such as the water recycling equipment;

[0029] Cleaning preparation: First, place a certain number of cleaning rubber balls 100 into the ball dispenser 202 and close all solenoid valves;

[0030] Release of cleaning rubber balls: Through the control system, the eighth solenoid valve 225 on the water inlet pipe 205 and the third solenoid valve 219 on the water outlet pipe 206 are opened to enable the flow of water in the heat exchanger 201. Subsequently, the two first solenoid valves 209 on the first pipe 207, the two sixth solenoid valves 222 on the second pipe 208, and the fifth solenoid valve 221 on the left side of the four-way joint 217 on the upper pipe 213 are opened, so that a passage is formed between the water inlet pipe 205, the first pipe 207, the upper pipe 213, the lower pipe 218, the ball dispenser 202, and the second pipe 208. Water flows from the first pipe 207, passes through the upper pipe 213, the lower pipe 218, the ball dispenser 202, the second pipe 208, and finally enters the water inlet pipe 205. In this way, the cleaning rubber balls 100 in the ball dispenser 202 are carried by the water flow into the pipe of the condenser 202.

[0031] Cleaning process: Driven by cooling water, the cleaning ball 100 rolls along the condenser pipe, using the threaded rubber shell 101 to remove dirt from the pipe wall. At the same time, the positioning sensor 103 records the position of the cleaning ball 100 in real time and sends it to the control system via wireless signals to monitor the cleaning progress and effect.

[0032] The ball collection process is as follows Figure 2 As shown:

[0033] Recovering the cleaning rubber balls: After cleaning is completed, the two first solenoid valves 209, the two sixth solenoid valves 222, and the two second solenoid valves 211 are closed, and the water pump 204 and the two fourth solenoid valves 220 on the lower pipe 214 are opened. In this way, the water outlet pipe 206, the joint pipe 226, the ball catcher 203, the third pipe 210, the lower part of the first pipe 207, the ball launcher 202, the lower pipe body 218, the left half of the upper pipe 213, the lower pipe 214, and the fourth pipe 215 are connected. The water flows through the joint pipe 226 into the ball catcher 203, and then passes through the third pipe 210, the lower part of the first pipe 207, the ball launcher 202, the lower pipe body 218, the left half of the upper pipe 213, the lower pipe 214, the fourth pipe 215, and then returns to the water outlet pipe 206. In this way, when the cleaning rubber balls 100 are brought into the ball catcher 203 by the water flow, they will be captured and recovered.

[0034] Circulating cleaning: the cleaning rubber balls 100 collected by the ball catcher 203 can be put into the ball feeder 202 again after cleaning and inspection, and the next round of cleaning is carried out.

[0035] Water and energy saving: through accurate control of the opening and closing of the electromagnetic valve and the rolling action of the cleaning rubber ball 100, efficient cleaning of the condenser is realized, energy consumption is reduced, and the discharged water resources can be recycled and utilized, avoiding waste.

[0036] In the description of the embodiments of the present application, it should be pointed out that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only used for differentiation in description and cannot be understood as indicating or implying relative importance.

[0037] In addition, if the terms "horizontal", "vertical", "suspension" and the like do not mean that the components must be absolutely horizontal or suspended, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0038] In the description of the embodiments of the present application, "a plurality of" represents at least 2.

[0039] In the description of the embodiments of the present application, it should be further pointed out that, unless otherwise explicitly specified and limited, if the terms "set", "install", "connect", "connect" appear, they should be understood in a broad sense. For example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0040] The present application and its embodiments have been described above, which is not restrictive. The embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In general, if those skilled in the art are inspired by it, without departing from the creative purpose of the present application, without creative design, similar structure and embodiments of the technical scheme can be designed, which should belong to the protection scope of the present application.

Claims

1. A full-automatic positioning energy-saving water-saving type condenser ball cleaning device, characterized in that, The utility model relates to a directional descaling device and a cleaning rubber ball (100) arranged in the directional descaling device. The cleaning rubber ball (100) comprises a rubber shell (101) with threads on the outer surface, a battery (102) and a positioning sensor (103), the positioning sensor (103) is arranged in the rubber shell (101), the battery (102) is arranged in the rubber shell (101), and the battery (102) and the positioning sensor (103) are wrapped with a waterproof protective sleeve (104) outside. The directional descaling device comprises a heat exchanger (201), a ball feeder (202), a ball catcher (203) and a water pump (204), the heat exchanger (201) is respectively provided with an inlet pipe (205) and an outlet pipe (206), the inlet pipe (205) is sequentially provided with a first pipe (207) and a second pipe (208), one side of the second pipe (208) on the inlet pipe (205) is provided with an eighth electromagnetic valve (225), the other end of the first pipe (207) is connected with the ball feeder (202), one side of the ball feeder (202) on the first pipe (207) is provided with a third pipe (210), the other end of the third pipe (210) is connected with the ball catcher (203), the outlet pipe (206) is provided with a connector pipe (226), the ball catcher (203) is communicated with the connector pipe (226), two first electromagnetic valves (209) are arranged at the position between the inlet pipe (205) and the third pipe (210) on the first pipe (207), two second electromagnetic valves (211) are arranged on the third pipe (210), a first three-way joint (212) is arranged at the other end of the second pipe (208), an upper pipe (213) and a lower pipe (214) are respectively arranged on the first three-way joint (212), a fourth pipe (215) is arranged on the outlet pipe (206), a second three-way joint (216) is arranged at the other end of the fourth pipe (215), the other two interfaces of the second three-way joint (216) are connected with the upper pipe (213) and the lower pipe (214), respectively, the water pump (204) is arranged on the lower pipe (214), a four-way joint (217) is arranged on the upper pipe (213), a lower pipe body (218) is arranged at the lower end of the ball feeder (202), the lower pipe body (218) is connected with the four-way joint (217), an extension pipe (223) is arranged on the last interface of the four-way joint (217), a seventh electromagnetic valve (224) is arranged on the extension pipe (223), and a third electromagnetic valve (219) is arranged at the position between the heat exchanger (201) and the fourth pipe (215) on the outlet pipe (206). Two fourth electromagnetic valves (220) are arranged on the fourth pipe (215), fifth electromagnetic valves (221) are symmetrically arranged on both sides of the four-way joint (217) on the upper pipe (213), and two sixth electromagnetic valves (222) are arranged at the position between the inlet pipe (205) and the first three-way joint (212) on the second pipe (208). ​ 2. The full-automatic positioning energy-saving and water-saving condenser ball cleaning device according to claim 1, characterized in that: The waterproof protective cover (104) is a waterproof plastic film.

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