Miniature speed reducer part detection equipment
By designing micro reducer component inspection equipment and using components such as PLC controllers and 3D scanners to achieve automated inspection, the problems of traditional manual inspection being time-consuming and subject to large errors have been solved, inspection efficiency and product quality have been improved, and labor costs have been reduced.
Patent Information
- Application Number
- CN202423113605.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Traditional micro reducer component inspection methods are time-consuming, have large errors, and high labor costs, making it difficult to achieve efficient and high-quality inspection.
The micro reducer component detection equipment, which consists of a horizontal table, a workpiece table, a horizontal L-shaped frame plate, a vertical L-shaped slider, a hydraulic cylinder and a 3D scanner, is used to realize automatic detection through a PLC controller, and real-time monitoring is carried out in combination with an acceleration sensor and an early warning horn.
It realizes efficient and accurate detection of micro reducer components, reduces labor input costs, improves production efficiency and product quality, and the equipment structure is easy to assemble and maintain.
Smart Images

Figure CN223461259U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the micro speed reducer workpiece manufacturing application technical field, concretely relates to micro speed reducer component detection equipment. BACKGROUND
[0002] The micro speed reducer is mainly composed of a shell, ring teeth, a front end cover, an input shaft, a sleeve joint end, a rear bearing, an inner ring, an outer ring, a front bearing, a rear end cover fixing piece, an output shaft, a flange and a planetary gear.
[0003] In the above component processing and manufacturing process, the finished components need to be detected. At present, the traditional detection method is completed manually, which has problems of long detection time, large detection error and high labor cost.
[0004] With the progress of visual detection technology, the finished components can be efficiently and quickly detected in high quality through visual detection.
[0005] Therefore, based on the above problems, the utility model provides micro speed reducer component detection equipment. UTILITY MODEL CONTENT
[0006] The utility model aims at providing micro speed reducer component detection equipment, solving the problems in the manual detection of the finished components and realizing efficient and high-quality processing and manufacturing of the finished components.
[0007] Technical scheme: the micro speed reducer component detection equipment provided by the utility model comprises a horizontal table, a workpiece table, a horizontal L-shaped frame plate and a display PLC controller, a strip-shaped sliding groove is arranged in the upper end face of one end of the horizontal L-shaped frame plate, a strip-shaped through groove matched with the strip-shaped sliding groove is arranged in the lower end face of one end of the horizontal L-shaped frame plate, a horizontal hydraulic cylinder is arranged on the end face of one end of the horizontal L-shaped frame plate, a vertical L-shaped sliding block connected with the horizontal hydraulic cylinder is arranged in the strip-shaped sliding groove, a vertical through hole is arranged in the end face of one end of the vertical L-shaped sliding block, a vertical screw rod is arranged in one end of the vertical L-shaped sliding block through the vertical through hole, a vertical screw rod nut is arranged on the vertical screw rod, and a scanning component is arranged on one end of the vertical screw rod and above the workpiece table; wherein the horizontal hydraulic cylinder and the scanning component are connected with the display PLC controller.
[0008] The micro speed reducer component detection equipment also comprises a horizontal through hole arranged in the end face of the other end of the vertical L-shaped sliding block, a connecting screw rod arranged on the horizontal hydraulic cylinder and a connecting screw rod nut arranged on the connecting screw rod.
[0009] The micro reduction machine component detection equipment further comprises a horizontal rod arranged on the other end face of the vertical L-shaped sliding block and located at the inner side below the horizontal through hole, a flexible transition buffer block arranged on the end face of the horizontal rod, and a vertical limiting plate arranged on the other end face of the horizontal L-shaped frame plate and located at the outer layer of the strip-shaped sliding groove.
[0010] The micro reduction machine component detection equipment further comprises an acceleration sensor arranged on the upper end face of the other end of the vertical L-shaped sliding block, wherein the acceleration sensor is connected with the display PLC controller.
[0011] The micro reduction machine component detection equipment further comprises a pre-warning loudspeaker connected with the display PLC controller.
[0012] The scanning component is a 3D scanner or a 3D camera.
[0013] Compared with the prior art, the micro reduction machine component detection equipment has the following beneficial effects: 1. The high-efficiency rapid scanning detection of finished components is met, the traditional manual detection time is greatly shortened, and the production efficiency and quality of products are improved; 2. The semi-automatic scanning detection is realized, the manual work intensity is reduced, and the labor input cost is saved; 3. The whole is designed in a split structure, which is convenient for assembly and disassembly, and is practical and popular. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0015] Figure 1 is a front view structural schematic diagram of the micro reduction machine component detection equipment of the present application;
[0016] Figure 2 is a top view structural schematic diagram of the horizontal table, the horizontal L-shaped frame plate, the strip-shaped sliding groove and the strip-shaped through groove of the micro reduction machine component detection equipment of the present application;
[0017] Figure 3 is a top view structural schematic diagram of the vertical L-shaped sliding block, the vertical through hole and the horizontal through hole of the micro reduction machine component detection equipment of the present application;
[0018] Wherein, the figure serial number is as follows: 100-bed, 101-workpiece table, 102-horizontal L-shaped frame plate, 103-bar-shaped sliding groove, 104-bar-shaped through groove, 105-horizontal hydraulic cylinder, 106-vertical L-shaped sliding block, 107-horizontal through hole, 108-vertical through hole, 109-connection screw rod, 110-vertical screw rod, 111-connection screw rod nut, 112-vertical screw rod nut, 113-scanning component, 114-PLC controller with display, 115-vertical limit stop plate, 116-horizontal rod, 117-flexible transition buffer block, 118-acceleration sensor, 119-early warning horn. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0020] In the description of the utility model, it should be explained that the terms "top", "bottom", "one side", "the other side", "front", "back", "intermediate position", "interior", "top end", "bottom end" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and is not intended to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0021] Embodiment one
[0022] As shown in Figure 1 , Figure 2 and Figure 3 The micro reducer component detection equipment, comprising a bed 100, a workpiece table 101 (for placing the finished product components to be scanned), a horizontal L-shaped frame plate 102 and a PLC controller 114 with display,
[0023] The horizontal L-shaped frame plate 102 is provided with a bar-shaped sliding groove 103 in the upper end face of one end,
[0024] The end lower surface of the horizontal L-shaped frame plate 102 is provided with a strip-shaped through slot 104 matched with the strip-shaped sliding slot 103,
[0025] The end surface of the horizontal L-shaped frame plate 102 is provided with a horizontal hydraulic cylinder 105,
[0026] The strip-shaped sliding slot 103 is provided with a vertical L-shaped sliding block 106 connected with the horizontal hydraulic cylinder 105,
[0027] The end surface of the vertical L-shaped sliding block 106 is provided with a vertical through hole 108,
[0028] The end of the vertical L-shaped sliding block 106 is provided with a vertical screw rod 110 through the vertical through hole 108,
[0029] The vertical screw rod 110 is provided with a vertical screw rod nut 112,
[0030] The end of the vertical screw rod 110, and located above the workpiece table 101 is provided with a scanning component 113;
[0031] The horizontal hydraulic cylinder 105 and the scanning component 113 are respectively connected with a display PLC controller 114.
[0032] The working principle is that the horizontal hydraulic cylinder 105 is used to drive the vertical L-shaped sliding block 106, the vertical screw rod 110 and the scanning component 113 to reciprocate horizontally in the strip-shaped sliding slot 103 and the strip-shaped through slot 104, the scanning component 113 is used to scan the corresponding parameter information of the workpiece and feed back to the display PLC controller 114, the display PLC controller 114 controls the horizontal hydraulic cylinder 105 to start / stop, and receives the information fed back by the scanning component 113 and displays.
[0033] Example two
[0034] On the basis of example one, the micro reduction gear component detection equipment further comprises a horizontal through hole 107 provided in the other end surface of the vertical L-shaped sliding block 106, a connecting screw rod 109 provided on the horizontal hydraulic cylinder 105, and a connecting screw rod nut 111 provided on the connecting screw rod 109;
[0035] The vertical L-shaped sliding block 106 and the horizontal hydraulic cylinder 105 are fixed through the horizontal through hole 107, the connecting screw rod 109 and the connecting screw rod nut 111.
[0036] Example three
[0037] On the basis of the first or second embodiment, the micro-reducer component detection device further comprises a horizontal rod 116 arranged on the other end face of the vertical L-shaped slider 106 and located inside the horizontal through hole 107, a flexible transition buffer block 117 arranged on one end face of the horizontal rod 116, and a vertical limiting plate 115 arranged on the other end face of the horizontal L-shaped frame plate 102 and located outside the strip-shaped sliding groove 103.
[0038] The horizontal rod 116, the flexible transition buffer block 117, and the vertical limiting plate 115 are used in cooperation to position and protect the vertical L-shaped slider 106 moving horizontally.
[0039] Embodiment four
[0040] On the basis of the first, second, or third embodiment, the micro-reducer component detection device further comprises an acceleration sensor 118 arranged on the upper end face of the other end of the vertical L-shaped slider 106.
[0041] The acceleration sensor 118 is connected to the display PLC controller 114.
[0042] The working principle is that the acceleration sensor 118 is used to detect the horizontal reciprocating speed of the vertical L-shaped slider 106 and feed back to the display PLC controller 114, and the display PLC controller 114 adjusts the horizontal reciprocating speed of the vertical L-shaped slider 106 according to the feedback of the acceleration sensor 118.
[0043] Embodiment five
[0044] On the basis of the first, second, third, or fourth embodiment, the micro-reducer component detection device further comprises a pre-warning loudspeaker 119 connected to the display PLC controller 114.
[0045] The pre-warning loudspeaker 119 plays warning voice.
[0046] The working principle is that the display PLC controller 114 plays corresponding warning voice according to the information fed back by the scanning component 113 and the acceleration sensor 118, such as playing different warning voice when the horizontal reciprocating speed of the vertical L-shaped slider 106 exceeds the preset value.
[0047] In addition, the scanning component 113 is preferably a 3D scanner or a 3D camera, and different scanning components 113 are selected according to different actual application scanning requirements.
[0048] In the micro-reducer component detection device of the structure, the horizontal hydraulic cylinder 105, the scanning component 113, the display PLC controller 114, the acceleration sensor 118, and the pre-warning loudspeaker 119 are all conventional components or devices. This application will not be described in detail.
[0049] It has to be understood that, in the present text, terms such as "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusions, so that processes, methods, articles or devices that include a list of elements are not limited to those elements, but are also inclusive of other elements not expressly listed or inherent to such processes, methods, articles or devices. Without further limitation, an element defined by the phrase "comprising a" does not exclude the presence of additional identical elements in the process, method, article or device including the element.
[0050] It will be apparent to those skilled in the art that the present application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than the above description, and it is intended to embrace all changes and modifications that fall within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
Claims
1. A micro-reducer component detection device, comprising a horizontal table (100), a workpiece table (101), a horizontal L-shaped frame plate (102) and a display PLC controller (114), characterized in that: a strip-shaped sliding groove (103) is arranged in the upper end face of one end of the horizontal L-shaped frame plate (102); a strip-shaped through groove (104) is arranged in the lower end face of one end of the horizontal L-shaped frame plate (102) and cooperates with the strip-shaped sliding groove (103); a horizontal hydraulic cylinder (105) is arranged on the end face of one end of the horizontal L-shaped frame plate (102); a vertical L-shaped sliding block (106) is arranged in the strip-shaped sliding groove (103) and connected with the horizontal hydraulic cylinder (105); a vertical through hole (108) is arranged in the end face of one end of the vertical L-shaped sliding block (106); a vertical screw rod (110) is arranged on one end of the vertical L-shaped sliding block (106) through the vertical through hole (108); a vertical screw rod nut (112) is arranged on the vertical screw rod (110); a scanning component (113) is arranged on one end of the vertical screw rod (110) and above the workpiece table (101); the horizontal hydraulic cylinder (105) and the scanning component (113) are respectively connected with the display PLC controller (114). The micro-reducer component detection device further comprises a horizontal through hole (107) arranged in the end face of the other end of the vertical L-shaped sliding block (106), a connecting screw rod (109) arranged on the horizontal hydraulic cylinder (105), and a connecting screw rod nut (111) arranged on the connecting screw rod (109). The micro-reducer component detection device further comprises a horizontal rod (116) arranged in the end face of the other end of the vertical L-shaped sliding block (106) and inside the horizontal through hole (107), a flexible transition buffer block (117) arranged on the end face of one end of the horizontal rod (116), and a vertical limiting plate (115) arranged on the end face of the other end of the horizontal L-shaped frame plate (102) and outside the strip-shaped sliding groove (103). The micro-reducer component detection device further comprises an acceleration sensor (118) arranged on the upper end face of the other end of the vertical L-shaped sliding block (106). The acceleration sensor (118) is connected with the display PLC controller (114). The micro-reducer component detection device further comprises a pre-warning horn (119) connected with the display PLC controller (114). The scanning component (113) is a 3D scanner or a 3D camera. 2. The micro-reducer component inspection apparatus of claim 1, wherein: 3. The micro-reducer component inspection apparatus according to claim 1 or 2, characterized by: 4. The micro-reducer component inspection apparatus of claim 3, wherein: 5. The micro-reducer component inspection apparatus of claim 4, wherein: 6. The micro-reducer component inspection apparatus of claim 1, wherein: