Full-automatic specimen loading and loading system

The fully automated specimen loading and sample placement system has achieved automated sample placement in test tubes, solving the problem of manual operation in test tube placement in existing technologies and improving work efficiency and intelligence.

CN223461591UActive Publication Date: 2025-10-21HANGZHOU BOULSON TECH CO LTD
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Patent Information

Application Number
CN202422674742.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-21
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In the current automated biochemical and immunological pretreatment processes, sample loading in test tubes is still done manually, which cannot meet the needs of modern laboratories for intelligent and unmanned systems.

Method used

A fully automated specimen loading system was designed, including a disordered pouring and sorting mechanism, an automatic reversing and loading module, and an automatic test tube rack operation module. The system achieves automated sample loading of test tubes through pneumatic transmission, barcode scanning and identification, and robotic arm operation.

Benefits of technology

It has achieved fully automated sample loading of test tubes, saving manpower and resources, improving work efficiency, and meeting the intelligent and unmanned needs of modern laboratory departments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a full-automatic specimen loading and loading system, and belongs to the technical field of medical instruments. The problem that most of blood routine examination and blood clotting assembly lines stay in a manual sample loading stage and cannot meet the requirements of a modern clinical laboratory for intelligentization and unmanned operation is solved. The utility model relates to a full-automatic sample loading and loading system, which comprises a disordered pouring and sorting mechanism and control module, an automatic reversing and loading module and a test tube rack automatic operation module, the automatic reversing and loading module is used for automatically reversing pneumatically conveyed test tubes and disorderly poured test tubes and loading the test tubes and the test tubes into an empty test tube rack, and the test tube rack automatic operation module is used for conveying the empty test tube rack to a test tube loading position and conveying the test tube rack subjected to sample loading to a detection line butt joint position. The device has the advantages of full-automatic test tube sample loading, manpower and material resource saving and work efficiency improvement.
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Description

TECHNICAL FIELD

[0001] The utility model relates to medical instrument technical field, concretely is a full -automatic specimen loading sample loading system. BACKGROUND

[0002] At present, the front treatment of biochemical immune assembly line of domestic and imported is poured sample, contains the automatic sample loading function of test tube, and the blood routine and blood clotting assembly line still stay in the artificial sample loading stage most. Make the department unable to avoid needing the work of setting up the person of sample insertion card slot in the detection area, already unable to satisfy the demand of modernization laboratory to intelligent unmanned. UTILITY MODEL CONTENT

[0003] (I) the technical problem solved

[0004] In view of the deficiency of prior art, the utility model provides a full -automatic specimen loading sample loading system, possesses full -automatic test tube sample loading, saves manpower, material resources, improves work efficiency's advantage, solves the current domestic and imported biochemical immune assembly line front treatment and pours sample, contains the automatic sample loading function of test tube, and the blood routine and blood clotting assembly line still stay in the artificial sample loading stage most. Make the department unable to avoid needing the work of setting up the person of sample insertion card slot in the detection area, already unable to satisfy the demand of modernization laboratory to intelligent unmanned.

[0005] (II) technical scheme

[0006] In order to realize the above full -automatic test tube sample loading, saves manpower, material resources, improves work efficiency's purpose, the utility model provides the following technical scheme: a full -automatic specimen loading sample loading system, including disorderly pouring arrangement mechanism and control module, automatic reversing and loading module and test tube rack automatic operation module, the disorderly pouring arrangement mechanism and control module are used for pouring sample processing, the automatic reversing and loading module are used for the automatic reversing of test tube and disorderly poured test tube of pneumatic transmission and loading empty test tube rack, the test tube rack automatic operation module is used for sending empty test tube rack to test tube loading position, and sending the test tube rack of sample loading completion to detection line docking position.

[0007] Preferably, it further includes pneumatic transmission docking module and touch display screen, the pneumatic transmission docking module is used for connecting outpatient pneumatic transmission to tube priority sample loading.

[0008] Preferably, the pneumatic transmission docking module includes pneumatic conveying pipe docking mechanism and branch pipe mechanism, the pneumatic conveying pipe docking mechanism is provided with pneumatic transmission track above, the pneumatic transmission track is used for transmission test tube, the branch pipe mechanism is arranged below pneumatic conveying pipe docking mechanism, and the branch pipe mechanism is used for conveying test tube to different modules after separation.

[0009] Preferably, the pneumatic transmission docking module further comprises a buffer warehouse entrance and a reversing mechanism entrance, the buffer warehouse entrance is arranged below the pipe distribution mechanism, and the reversing mechanism entrance is arranged on the side of the pipe distribution mechanism.

[0010] Preferably, the disordered pouring arrangement mechanism and the control module comprise a disordered test tube pouring entrance, a test tube disordered arrangement mechanism, a first test tube pushing mechanism, a code scanning mechanism, a test tube translation mechanism, a second test tube pushing mechanism and an abnormal processing mechanism, the test tube disordered arrangement mechanism is used for arranging the test tubes in the pouring input mode, the first test tube pushing mechanism is used for pushing the arranged test tubes to the code scanning mechanism, the code scanning mechanism is used for identifying the test tubes, the test tube translation mechanism is used for translating the identified test tubes to the abnormal processing mechanism, the abnormal processing mechanism is used for removing the abnormal test tubes, and the second test tube pushing mechanism is used for pushing the normal test tubes into the automatic reversing and loading module.

[0011] Preferably, the automatic reversing and loading module comprises a pipe distribution mechanism pipe outlet and a disordered pouring test tube reversing entrance, the pipe distribution mechanism pipe outlet is used for receiving the test tubes separated by the pipe distribution mechanism, and the disordered pouring test tube reversing entrance is used for receiving the normal test tubes pushed by the second test tube pushing mechanism.

[0012] Preferably, the automatic reversing and loading module further comprises a test tube pressing and loading mechanism and a test tube horizontal pushing and reversing mechanism, the test tube horizontal pushing and reversing mechanism is used for horizontally pushing and reversing the received test tubes, and the test tube pressing and loading mechanism is used for loading the reversed test tubes into the empty test tube rack.

[0013] Preferably, the test tube rack automatic operation module comprises an empty test tube rack placing entrance, an empty test tube rack carrying mechanism, a loading translation mechanism and a mechanical hand carrying mechanism, the empty test tube rack carrying mechanism is used for carrying the empty test tube rack placed from the empty test tube rack placing entrance to a test tube loading position, after the empty test tube rack loads the test tubes, the loading translation mechanism translates the test tube rack loaded with the test tubes to a test tube rack horizontal pushing mechanism, the test tube rack horizontal pushing mechanism pushes the test tube rack full of the test tubes into a test tube rack buffer mechanism, and the mechanical hand carrying mechanism clamps and carries the test tube rack full of the test tubes from the test tube rack buffer mechanism to a detection line docking position.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the full-automatic specimen loading and sample loading system has the following beneficial effects:

[0016] The automatic specimen loading and sample system is characterized in that: the system is composed of a pneumatic transmission docking module, an unordered pouring arrangement mechanism and a control module, an automatic reversing and loading module, a test tube rack automatic running module and a touch display screen. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structure schematic view of the automatic specimen loading and sample system;

[0018] Figure 2 It is a structure schematic view of the pneumatic transmission docking module of the automatic specimen loading and sample system;

[0019] Figure 3 It is a structure schematic view of the unordered pouring arrangement mechanism and the control module of the automatic specimen loading and sample system;

[0020] Figure 4 It is a structure schematic view of the automatic reversing and loading module of the automatic specimen loading and sample system;

[0021] Figure 5 It is a structure schematic view of the test tube rack automatic running module of the automatic specimen loading and sample system.

[0022] In the drawings:

[0023] 1, the pneumatic transmission docking module; 11, the pneumatic conveying pipe docking mechanism; 12, the pipe separation mechanism; 13, the buffer warehouse entrance; 14, the reversing mechanism entrance; 15, the pneumatic transmission track;

[0024] 2, the unordered pouring arrangement mechanism and the control module; 21, the test tube unordered arrangement mechanism; 22, the code scanning mechanism; 23, the test tube translation mechanism; 24, the second tube pushing mechanism; 25, the abnormal processing mechanism; 26, the first tube pushing mechanism; 27, the unordered test tube pouring entrance;

[0025] 3. Automatic reversing and loading module; 31. Test tube down-pressing loading mechanism; 32. Test tube horizontal pushing reversing mechanism; 33. Randomly poured test tube reversing inlet; 34. Test tube separating mechanism placing outlet;

[0026] 4. Test tube rack automatic running module; 41. Test tube rack buffering mechanism; 42. Test tube rack horizontal pushing mechanism; 43. Loading horizontal moving mechanism; 44. Empty test tube rack carrying mechanism; 45. Empty test tube rack placing inlet; 46. Manipulator carrying mechanism; 47. Detection line butt joint position;

[0027] 5. Touch display screen. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0029] Please refer to Figures 1-5 An automatic specimen loading and sample placing system comprises a random pouring arrangement mechanism and control module 2, an automatic reversing and loading module 3 and a test tube rack automatic running module 4. The random pouring arrangement mechanism and control module 2 is used for processing the poured sample, and the module is used for processing the poured test tube, i.e. the medical staff can directly pour the test tube into the module. The module can arrange the poured test tube in order, which is convenient for loading the test tube on the empty test tube rack. The automatic reversing and loading module 3 is used for automatically reversing and loading the test tube transmitted by the pneumatic transmission and the randomly poured test tube into the empty test tube rack. The test tube rack automatic running module 4 is used for transporting the empty test tube rack to the test tube loading position and transporting the test tube rack with the sample placed to the detection line butt joint position 47.

[0030] The system further comprises a pneumatic transmission butt joint module 1 and a touch display screen 5. The pneumatic transmission butt joint module 1 is used for connecting the outpatient pneumatic transmission to preferentially place the sample, and the module is an entrance of the system, which receives and preferentially processes the test tube transmitted by the pneumatic transmission. The touch display screen 5 is used for the staff to set the parameters and turn on / off the device.

[0031] The pneumatic transmission docking module 1 comprises a pneumatic conveying pipe docking mechanism 11 and a pipe distribution mechanism 12. The pneumatic conveying pipe docking mechanism 11 is provided above a pneumatic transmission track 15, and is responsible for receiving test tubes transmitted from the pneumatic transmission track 15. The pneumatic transmission track 15 is used for transmitting test tubes. Through the pneumatic transmission track 15, test tubes can be transmitted at high speed and continuously to the pipe distribution mechanism 12, thereby improving the processing efficiency of the system. The pipe distribution mechanism 12 is arranged below the pneumatic conveying pipe docking mechanism 11, and is used for distributing test tubes to different modules. The pipe distribution mechanism 12 sorts the received test tubes according to the instructions of the system or preset rules, and delivers them to the corresponding processing modules.

[0032] The pneumatic transmission docking module 1 further comprises a buffer warehouse entrance 13 and a reversing mechanism entrance 14. The buffer warehouse entrance 13 is arranged below the pipe distribution mechanism 12, and the reversing mechanism entrance 14 is arranged on the side of the pipe distribution mechanism 12. The buffer warehouse entrance 13 is used to receive test tubes that cannot be immediately processed after being sorted by the pipe distribution mechanism 12, or as a buffer zone during the transmission of test tubes. The existence of the buffer warehouse entrance 13 ensures the smoothness of test tubes during transmission and processing. When the system is in peak period or a certain processing module cannot temporarily receive test tubes, test tubes can be temporarily stored in the buffer warehouse, avoiding the interruption of transmission or the loss of test tubes. The reversing mechanism entrance 14 is used to receive test tubes that need to enter the automatic reversing and loading module 3 processing flow.

[0033] The disordered pouring arrangement mechanism and control module 2 comprises a disordered test tube pouring entrance 27, a test tube disordered arrangement mechanism 21, a first test tube pushing mechanism 26, a code scanning mechanism 22, a test tube translation mechanism 23, a second test tube pushing mechanism 24 and an abnormality processing mechanism 25. The disordered test tube pouring entrance 27 is the entrance for medical staff to pour test tubes, allowing medical staff to pour test tubes into the system in a non-standard and disordered manner. The test tube disordered arrangement mechanism 21 is used to arrange the poured test tubes, so that the test tubes change from a disordered state to an ordered state. The first test tube pushing mechanism 26 is used to push the arranged test tubes to the code scanning mechanism 22. The code scanning mechanism 22 is used to identify the test tubes, and the code scanning mechanism 22 is used to identify the bar code, two-dimensional code or other identification information on the test tubes. The test tube translation mechanism 23 is used to translate the identified test tubes to the abnormality processing mechanism 25. The abnormality processing mechanism 25 is used to reject abnormal tubes, and is used to reject test tubes that are identified as abnormal or do not meet the requirements. The second test tube pushing mechanism 24 is used to push normal test tubes into the automatic reversing and loading module 3. The function of the second test tube pushing mechanism 24 is to realize the automatic transmission of test tubes from the disordered pouring arrangement mechanism to the automatic reversing and loading module 3.

[0034] The automatic reversing and loading module 3 includes a tube sorting mechanism tube outlet 34 and a disordered tube dumping reversing inlet 33. The tube sorting mechanism tube outlet 34 is used to receive the tubes separated by the tube sorting mechanism 12. The disordered tube dumping reversing inlet 33 is used to receive the normal tubes pushed by the tube pushing mechanism 24. The tube sorting mechanism tube outlet 34 is the interface between the automatic reversing and loading module 3 and the tube sorting mechanism 12, and is used to receive the tubes separated by the tube sorting mechanism 12. The disordered tube dumping reversing inlet 33 is used to receive the normal tubes pushed by the tube pushing mechanism 24, which are usually qualified tubes after sorting, code scanning and exception processing from the disordered tube dumping sorting mechanism.

[0035] The automatic reversing and loading module 3 further includes a tube pressing loading mechanism 31 and a tube flat pushing reversing mechanism 32. The tube flat pushing reversing mechanism 32 is used to flat push the received tubes, and the tube pressing loading mechanism is used to load the reversed tubes into empty tube racks. In the final stage of the automatic reversing and loading module 3, the reversed tubes need to be loaded into empty tube racks for subsequent storage, transportation or detection operations.

[0036] The tube rack automatic operation module 4 includes an empty tube rack placing inlet 45, an empty tube rack carrying mechanism 44, a loading translation mechanism 43 and a mechanical hand carrying mechanism 46. The empty tube rack carrying mechanism 44 is used to carry the empty tube racks placed from the empty tube rack placing inlet 45 to the tube loading position. The empty tube rack carrying mechanism 44 can accurately carry the empty tube racks to the tube loading position, and load the tubes on the empty tube racks through the tube pressing mechanism at the tube loading position. After the empty tube racks are loaded with the tubes, the loading translation mechanism 43 translates the tube racks loaded with the tubes to the tube rack flat pushing mechanism 42. The tube rack flat pushing mechanism 42 pushes the tube racks loaded with the tubes into the tube rack buffer mechanism 41. The mechanical hand carrying mechanism 46 clamps and carries the tube racks loaded with the tubes from the tube rack buffer mechanism 41 to the detection line docking position 47.

[0037] Working principle: Firstly, the test tube enters the system through two ways, one is that the test tube is transmitted to the tube separating mechanism 12 through the pneumatic transmission track 15, and the priority of the test tube in this part is higher, which will be preferentially loaded; the other is that the test tube is poured into the system through the disordered test tube pouring inlet 27. After the test tube enters the system, it is transported to the buffer bin or the subsequent module through the separation of the tube separating mechanism 12. After the test tube enters the disordered pouring arrangement mechanism and control module 2, the test tube is arranged and pushed to the automatic reversing and loading module 3 in this module. In the automatic reversing and loading module 3, the test tube is reversed so that the opening of the test tube faces the direction of the empty test tube rack, and the test tube is loaded on the empty test tube rack, and then the test tube rack loaded with the test tube is transported to the test tube rack automatic running module 4. In the test tube rack automatic running module 4, the test tube rack loaded with the test tube is transported to the detection line docking position 47, and finally is uniformly placed on the table top. Thus, the full-automatic test tube loading is achieved, which saves manpower and material resources and improves work efficiency.

[0038] It should be noted that the relative terms such as first and second and the like are used herein solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.

[0039] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A fully automated specimen loading and application system characterized by: It comprises a disorderly pouring arrangement and control module (2), an automatic reversing and loading module (3) and a test tube rack automatic operation module (4), the disorderly pouring arrangement and control module (2) is used for pouring sample processing, the automatic reversing and loading module (3) is used for automatically reversing and loading the test tube and the disorderly poured test tube transmitted by the pneumatic transmission, and the test tube rack automatic operation module (4) is used for transporting the empty test tube rack to the test tube loading position and transporting the test tube rack with sample loading completed to the detection line docking position (47).

2. The fully automated specimen loading and application system of claim 1, wherein: It also comprises a pneumatic transmission docking module (1) and a touch display screen (5), the pneumatic transmission docking module (1) is used for connecting the outpatient pneumatic transmission to preferentially load the test tube.

3. The fully automated specimen loading and application system of claim 2, wherein: The pneumatic transmission docking module (1) comprises a pneumatic conveying pipe docking mechanism (11) and a pipe separating mechanism (12), the pneumatic conveying pipe docking mechanism (11) is provided with a pneumatic transmission track (15) above, the pneumatic transmission track (15) is used for transmitting the test tube, and the pipe separating mechanism (12) is arranged below the pneumatic conveying pipe docking mechanism (11) and is used for separating and conveying the test tube to different modules.

4. The fully automated specimen loading and application system of claim 2, wherein: The pneumatic transmission docking module (1) also comprises a buffer warehouse entrance (13) and a reversing mechanism entrance (14), the buffer warehouse entrance (13) is arranged below the pipe separating mechanism (12), and the reversing mechanism entrance (14) is arranged on the side of the pipe separating mechanism (12).

5. The fully automated specimen loading and application system of claim 1, wherein: The disorderly pouring arrangement and control module (2) comprises a disorderly test tube pouring entrance (27), a test tube disorderly arrangement mechanism (21), a test tube pushing mechanism one (26), a code scanning mechanism (22), a test tube translation mechanism (23), a test tube pushing mechanism two (24) and an abnormality processing mechanism (25), the test tube disorderly arrangement mechanism (21) is used for arranging the test tube poured in a pouring manner, the test tube pushing mechanism one (26) is used for pushing the arranged test tube to the code scanning mechanism (22), the code scanning mechanism (22) is used for identifying the test tube, the test tube translation mechanism (23) is used for translating the identified test tube to the abnormality processing mechanism (25), the abnormality processing mechanism (25) is used for removing the abnormal test tube, and the test tube pushing mechanism two (24) is used for pushing the normal test tube into the automatic reversing and loading module (3).

6. The fully automated specimen loading and application system of claim 1, wherein: The automatic reversing and loading module (3) comprises a pipe separating mechanism pipe outlet (34) and a disorderly poured test tube reversing entrance (33), the pipe separating mechanism pipe outlet (34) is used for receiving the test tube separated by the pipe separating mechanism (12), and the disorderly poured test tube reversing entrance (33) is used for receiving the normal test tube pushed by the test tube pushing mechanism two (24).

7. The fully automated specimen loading and application system of claim 1, wherein: The automatic reversing and loading module (3) also comprises a test tube pressing loading mechanism (31) and a test tube flat pushing reversing mechanism (32), the test tube flat pushing reversing mechanism (32) is used for flatly pushing and reversing the received test tube, and the pressing loading mechanism is used for loading the reversed test tube into the empty test tube rack.

8. The fully automated specimen loading and application system of claim 1, wherein: The test tube rack automatic operation module (4) comprises an empty test tube rack placing inlet (45), an empty test tube rack carrying mechanism (44), a loading translation mechanism (43) and a mechanical hand carrying mechanism (46), the empty test tube rack carrying mechanism (44) is used for carrying the empty test tube rack placed from the empty test tube rack placing inlet (45) to a test tube loading position, after the empty test tube rack loads the test tubes, the loading translation mechanism (43) translates the test tube rack loaded with the test tubes to a test tube rack horizontal pushing mechanism (42), the test tube rack horizontal pushing mechanism (42) pushes the test tube rack filled with the test tubes into a test tube rack buffering mechanism (41), and the mechanical hand carrying mechanism (46) clamps and carries the test tube rack filled with the test tubes from the test tube rack buffering mechanism (41) to a detection line docking position (47).