New energy battery copper bar protection structure

The combined structure of the protective cover, mounting base and connecting sleeve solves the problems of cumbersome installation and insufficient protection of the copper busbar of new energy batteries, achieving the effect of simplified installation and stable protection.

CN223462387UActive Publication Date: 2025-10-21SHENZHEN YUANKEYU TECH CO LTD
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Patent Information

Application Number
CN202422850192.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-21
Estimated Expiration
2034-11-21

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  • Figure CN223462387U_ABST
    Figure CN223462387U_ABST
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Abstract

The utility model discloses a copper bar protection structure of a new energy battery. The copper bar protection structure comprises a protection cover, a mounting seat and a connecting sleeve, the protective cover comprises a rubber head and a mounting groove, the mounting seat comprises a base, an extension part and a protective column, and the connecting sleeve comprises a connecting part and a mounting opening; the rubber head is located at the top of the protective cover, the mounting groove is located at the bottom of the protective cover, the protective column is located on the upper surface of the base, the extending part is located on the side wall of the base, the connecting parts are located on the two sides of the connecting sleeve, and the mounting opening is located in the center of the lower surface of the connecting sleeve. The copper bar is reasonable in structural design, convenient and efficient to install, convenient to maintain and good in heat dissipation, the protective cover has buffering and installation positioning functions, the installation base provides supporting, the connecting sleeve facilitates installation and connection of the copper bars, and the copper bars are jointly protected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery copper bar technical field especially relates to a new energy battery copper bar protection structure. BACKGROUND

[0002] In the field of new energy batteries, battery copper bars play a crucial role. However, the existing battery copper bar protection structure has many problems. On the one hand, when installing the copper bar, there is a lack of effective auxiliary structure, making the installation process more cumbersome and difficult to operate, increasing the installation time and cost. On the other hand, the protection of the copper bar is not comprehensive and stable enough, for example, when dealing with external collisions, vibrations, etc., it cannot provide sufficient buffer and protection for the copper bar, which can easily cause damage to the copper bar, thereby affecting the normal use and performance of the battery, and even may cause safety hazards. Therefore, a new new energy battery copper bar protection structure is needed to solve these problems. SUMMARY

[0003] The utility model provides a new energy battery copper bar protection structure, which aims to solve the problems of cumbersome installation process and difficulty in operation in the prior art and the inability to provide sufficient buffer and protection for the copper bar.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0005] A new energy battery copper bar protection structure, comprising a protective cover, a mounting seat and a connecting sleeve; the protective cover comprises a rubber head and a mounting groove, the mounting seat comprises a base, an extension and a protective column, and the connecting sleeve comprises a connecting part and a mounting port; the rubber head is located at the top of the protective cover, the mounting groove is located at the bottom of the protective cover, the protective column is located on the upper surface of the base, the extension is located on the side wall of the base, the connecting part is located on both sides of the connecting sleeve, and the mounting port is located at the center of the lower surface of the connecting sleeve.

[0006] Preferably, the depth of the mounting groove corresponds to the height of the protective column, an annular positioning protrusion is arranged on the outer side wall of the upper end of the protective column, and a corresponding clamping groove is arranged on the inner wall of the mounting groove.

[0007] Preferably, a through hole is arranged in the protective column and the base.

[0008] Preferably, an installation hole is arranged on the extension and communicates with the through hole.

[0009] Preferably, the size of the connecting part corresponds to the size of the installation hole, and the size of the side surface of the connecting sleeve corresponds to the size of the.

[0010] Preferably, the mounting port is arranged on the central axis of the connecting sleeve, a square hole is arranged on the connecting sleeve, and the square hole communicates with the installation hole.

[0011] The utility model discloses a protection cover, mounting seat and connecting sleeve are included, the protection cover includes rubber head and installation groove, the mounting seat includes base, extension and protection column, the connecting sleeve includes connecting portion and installation mouth, the rubber head is located the protection cover top, the installation groove is located the protection cover bottom, the protection column is located the base upper surface, the extension is located the base lateral wall, the connecting portion is located the connecting sleeve both sides, the installation mouth is located connecting sleeve lower surface center position, the utility model discloses through the copper bar passes through square hole, makes the copper bar to be located in the connecting sleeve, some copper bar is inconvenient and is passed in from square hole, can install through the installation mouth, again through insulating heat dissipation material and seal the installation mouth, install the mounting seat at the copper bar installation joint, make the copper bar joint pass through the installation hole on the mounting seat, and then insert the connecting portion into the installation hole of the mounting seat, and then connect the copper bar and the battery, and then install the protection cover on the protection column on the mounting seat after the connection is completed. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 A new energy battery copper bar protection structure structure diagram is provided for the utility model;

[0013] Figure 2 The structure diagram of the protection cover is provided for the utility model;

[0014] Figure 3 The structure diagram of the mounting seat is provided for the utility model;

[0015] Figure 4 The bottom view of the mounting seat is provided for the utility model;

[0016] Figure 5 The structure diagram of the connecting sleeve is provided for the utility model;

[0017] Figure 6 The bottom view of the connecting sleeve is provided for the utility model.

[0018] In the drawing: 1, protection cover, 11, rubber head, 12, installation groove, 2, mounting seat, 21, base, 22, extension, 23, installation hole, 24, protection column, 25, annular positioning protruding block, 26, through -hole, 3, connecting sleeve, 31, connecting portion, 32, installation mouth, 33, square hole. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments.

[0020] REFERENCE Figures 1-6A new energy battery copper busbar protection structure includes a protective cover 1, a mounting seat 2 and a connecting sleeve 3; the protective cover 1 includes a rubber head 11 and a mounting groove 12, the mounting seat 2 includes a base 21, an extension 22 and a protective column 24, and the connecting sleeve 3 includes a connecting portion 31 and a mounting port 32; the rubber head 11 is located at the top of the protective cover 1, the mounting groove 12 is located at the bottom of the protective cover 1, the protective column 24 is located on the upper surface of the base 21, the extension 22 is located on the side wall of the base 21, the connecting portion 31 is located on both sides of the connecting sleeve 3, and the mounting port 32 is located at the center of the lower surface of the connecting sleeve 3.

[0021] By passing the copper busbar through the square hole 33, the copper busbar is located in the connecting sleeve 3. Some copper busbars are inconvenient to pass through the square hole 33, and can be installed through the installation opening 32. Then, the installation opening 32 is sealed with insulating heat dissipation material, and the mounting base 2 is installed at the copper busbar mounting joint. The copper busbar joint is passed through the mounting hole 23 on the mounting base 2, and the connecting part 31 is inserted into the mounting hole 23 of the mounting base 2. Then, the copper busbar and the battery are connected. After the connection is completed, the protective cover 1 is installed on the protective column 24 on the mounting base 2.

[0022] The depth of the installation groove 12 corresponds to the height of the protection column 24 . An annular positioning protrusion 25 is provided on the upper end of the outer wall of the protection column 24 , and a corresponding locking groove is provided on the inner wall of the installation groove 12 .

[0023] Ensure that the protective cover 1 is accurately mounted on the protective column 24 of the mounting base 2, so that the two are in the proper positional relationship after installation, ensuring the integrity and stability of the entire protective structure. When the protective cover 1 is installed on the protective column 24, the depth of the mounting groove 12 just accommodates the protective column 24, and the protective cover 1 will not be too high or too low, which facilitates subsequent fixation and the compactness of the overall structure.

[0024] The protection column 24 is provided with a through hole 26 that passes through the protection column 24 and the base 21 .

[0025] The through-holes 26 provide a channel for the wiring of the copper busbar. In a new energy battery system, the copper busbar needs to connect different battery components or circuit parts. The presence of the through-holes 26 allows the copper busbar to be laid out more regularly through the mounting base 2, avoiding the problems of confusion, entanglement, and interference with other components that may result from the random arrangement of the copper busbar on the outside. This makes the wiring more orderly and reasonable, and facilitates installation and subsequent maintenance and repair.

[0026] The extension portion 22 is provided with a mounting hole 23 that passes through the extension portion 22 and communicates with the through hole 26 .

[0027] The specific position and manner for the connection of the copper bar and the mounting seat 2 are provided. The copper bar can be installed and fixed through the mounting hole 23, so that it maintains a stable position on the mounting seat 2. The mounting hole 23 is communicated with the through hole 26, which ensures the continuity of the path of the copper bar when it passes through the mounting seat 2, facilitates the copper bar to enter from the appropriate direction and be connected with other components, and also helps to determine the accurate position of the copper bar in the mounting seat 2, prevents it from deviating, and ensures the accuracy and reliability of the electrical connection in the battery system.

[0028] The size of the connecting part 31 corresponds to the size of the mounting hole 23, and the size of the side surface of the connecting sleeve 3 corresponds to the size of the mounting seat 2.

[0029] The size of the connecting part 31 is designed to correspond to the size of the mounting hole 23, so as to realize the accurate installation and close fit between the connecting sleeve 3 and the mounting seat 2. When the connecting sleeve 3 is installed on the mounting seat 2, the connecting part 31 can be accurately inserted into the mounting hole 23, and there is almost no gap or only a very small tolerance between them, which ensures the stable position of the connecting sleeve 3 on the mounting seat 2 and prevents it from shaking or deviating.

[0030] The mounting hole 32 on the central axis of the connecting sleeve 3 is provided, and the square hole 33 is arranged on the connecting sleeve 3, and the mounting hole 23 is communicated with the square hole 33.

[0031] The mounting hole 32 on the central axis of the connecting sleeve 3 provides another way for the installation of the copper bar. In actual application, some copper bars may not be convenient to pass into the square hole 33 due to shape, size or other reasons, at which time the mounting hole 32 plays an important role. It allows the copper bar to be placed into the connecting sleeve 3 from different directions, greatly improves the flexibility of installation, adapts to the installation requirements of different types of copper bars, facilitates the assembly process of the battery system, and reduces the increase of time cost and possible installation errors caused by the difficulty of copper bar installation.

[0032] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A new energy battery copper bar protection structure, characterized in that: The utility model relates to a protective cover (1), mounting seat (2) and connecting sleeve (3) are included; The protective cover (1) includes rubber head (11) and installation groove (12), the mounting seat (2) includes base (21), extension (22) and protection column (24), the connecting sleeve (3) includes connecting portion (31) and installation mouth (32); The rubber head (11) is located the protective cover (1) top, the installation groove (12) is located the protective cover (1) bottom, the protection column (24) is located the base (21) upper surface, the extension (22) is located the base (21) side wall, the connecting portion (31) is located the connecting sleeve (3) both sides, the installation mouth (32) is located connecting sleeve (3) lower surface center position.

2. The new energy battery copper bar protection structure according to claim 1, characterized in that: The depth of the installation groove (12) corresponds to the height of the protection column (24), the outer side wall of the protection column (24) is provided with an annular positioning lug (25) at the upper end, and a corresponding clamping groove is arranged on the inner wall of the installation groove (12).

3. The new energy battery copper bar protection structure according to claim 2, characterized in that: The protection column (24) is provided with a through hole (26) penetrating through the protection column (24) and the base (21).

4. A new energy battery copper busbar protection structure according to claim 3, characterized in that: The extension (22) is provided with a mounting hole (23) penetrating through the extension (22) and communicating with the through hole (26).

5. The new energy battery copper bar protection structure according to claim 4, characterized in that: The size of the connecting portion (31) corresponds to the size of the mounting hole (23), and the size of the side surface of the connecting sleeve (3) corresponds to the size of the mounting hole (23).

6. The new energy battery copper bar protection structure according to claim 1, characterized in that: The connecting sleeve (3) is provided with a square hole (33) on the central axis, and the square hole (33) communicates with the mounting hole (23). The connecting sleeve (3) is provided with a square hole (33) on the central axis, and the square hole (33) communicates with the mounting hole (23).