Wire harness end processing device
By designing a wire harness end processing device and using a long arm and electric clamp to achieve automatic wire harness cutting, the problem of low efficiency caused by workers holding the wire harness for a long time during cutting is solved, the cutting efficiency is improved and the labor intensity is reduced.
Patent Information
- Application Number
- CN202422735078.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In existing semi-automatic wire harness processing, workers need to hold the wire harness for a long time to cut it, resulting in low efficiency and high labor intensity.
A wire harness end processing device was designed, which included a frame, a cutting mechanism and an auxiliary mechanism. A long arm frame and an electric clamp were used to realize automatic cutting of the wire harness. The auxiliary mechanism replaced the worker's long-term arm extension action and automatically adjusted the position of the wire harness for cutting.
It improves the efficiency of wire harness cutting, reduces the labor intensity of workers, and avoids the decline in efficiency after long working hours.
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Figure CN223462578U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of wire harness processing, in particular to a wire harness end processing device. BACKGROUND
[0002] The terminal is a kind of accessory product for realizing electrical connection, which is divided into the category of connector in industry; with the increasing degree of industrial automation and the increasingly strict and accurate industrial control requirements, the consumption of the terminal gradually increases; with the development of the electronic industry, the application range of the terminal is wider and wider, and the types are more and more.
[0003] However, the exposed wire core length of the terminal needs to be cut before the terminal is crimped, so that the wire core length is within the standard range; in the existing semi-automatic processing line, workers need to screen the wire harness and place the wire harness with excessively long wire core in the cutting station for cutting; since there is a conveying station in front of the cutting station, the worker needs to stretch the arm to ensure that the wire core enters the cutting station; however, such work is time-consuming and laborious, and the efficiency is low after a long time of work.
[0004] Therefore, it is necessary to provide a wire harness end processing device to solve the above problems.
[0005] It should be noted that the above information disclosed in the background section of the present application is only used to understand the background technology of the concept of the present application, and therefore, it can contain information which does not constitute prior art. CONTENT OF THE UTILITY MODEL
[0006] Based on the above problems existing in the prior art, the present application solves the problem of long-distance placement of the wire harness by the worker.
[0007] The technical scheme adopted by the present application to solve the technical problem is: a wire harness end processing device, comprising a rack, a cutting mechanism and an auxiliary mechanism; the cutting mechanism is arranged in the interior of the rack, the auxiliary mechanism is slidingly installed on the inner top of the rack, and the auxiliary mechanism is located above the cutting mechanism;
[0008] The auxiliary mechanism comprises a long arm frame and a support seat; the support seat is fixedly installed at one end of the long arm frame, and the long arm frame and the inner top of the rack are a sliding fitting mechanism; a vertical plate is fixedly installed at the bottom of the support seat, a transfer assembly is slidingly installed on the side away from the rack of the vertical plate, and the transfer assembly is located above the cutting mechanism; in this way, the distance adjustment between the transfer assembly and the rack is realized by sliding the long arm frame on the rack; the worker places the wire harness with excessively long wire core on the transfer assembly, and the long arm frame moves to drive the transfer assembly to approach.
[0009] Further, the top of the rack is provided with a moving assembly, one side of the moving assembly is fixedly installed with a connecting plate, one end of the connecting plate away from the moving assembly is fixedly connected with the support base; in this way, the moving assembly controls the movement of the support base through the connecting plate.
[0010] Further, the top of the support base is vertically provided with a slide cylinder, the movable part of the slide cylinder penetrates through the end face of the support base downward, the movable part of the slide cylinder at the bottom of the support base is fixedly installed with a moving plate, one side of the moving plate is slidably connected with the vertical plate; the bottom of the moving plate is fixedly connected with the transfer assembly; in this way, the slide cylinder controls the longitudinal movement of the transfer assembly on the vertical plate through the moving plate, which facilitates the transfer assembly to control the harness to approach the cutting mechanism.
[0011] Further, the bottom of the support base is fixedly installed with a stable assembly, the stable assembly is located on the side of the transfer assembly away from the rack and does not contact the transfer assembly; the auxiliary assembly is used for clamping the rear section of the harness.
[0012] Further, the transfer assembly and the stable assembly are both electrically clamped.
[0013] Further, the transfer assembly and the stable assembly are both provided with two, the stable assembly corresponds to the transfer assembly one by one; in this way, the two ends of the same section of the harness can be synchronously clamped.
[0014] Further, the cutting mechanism comprises an electric cutting assembly, a placing plate and a recycling hopper; both sides of the electric cutting assembly are fixedly connected with the inner wall of the rack, the placing plate and the recycling hopper are both provided in front of the electric cutting assembly, the placing plate is located above the recycling hopper; the placing plate and the recycling hopper form a group, and two groups are provided in front of the electric cutting assembly.
[0015] Further, a conveying mechanism is provided in front of the recycling hopper, the conveying mechanism comprises a moving seat and an electric telescopic table; the moving seat is slidably installed on the conveying line in front of the rack, the electric telescopic table is fixedly installed on the top of the moving seat, two slide seats are respectively slidably installed on both sides of the electric telescopic table, one side of the slide seat close to the rack is fixedly connected with the movable part of the electric telescopic table, an electric clamping piece is fixedly installed on the top of the slide seat, and the electric clamping piece corresponds to the transfer assembly one by one; in this way, when the auxiliary mechanism moves transversely, the electric telescopic table extends to the rack synchronously, when the vertical plate is located above the placing plate, the electric clamping piece is located between the transfer assembly and the stable assembly, then the transfer assembly moves downward to clamp and install the harness to the placing plate, the electric clamping piece clamps the harness, and the electric cutting assembly can cut the excess core.
[0016] The beneficial effects of the present application are that the wire harness end processing device provided by the present application is provided with an auxiliary mechanism, and the back-and-forth movement of the auxiliary mechanism replaces the action of workers extending their arms for a long time to place the wire harness, so that the efficiency of workers is improved after working for a long time, and time and labor are saved.
[0017] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be described in further detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0018] The drawings accompanying the specification of the present application form a part thereof, serve to provide further understanding of the present application, and together with the description of the present application, serve to explain the present application, and do not constitute improper limitations on the present application. In the drawings:
[0019] Figure 1 It is an overall schematic view of the wire harness end processing device in the present application;
[0020] Figure 2 It is a schematic view of the auxiliary mechanism in the present application; Figure 1 It is a schematic view of the auxiliary mechanism after work in the present application;
[0021] Figure 3 It is an enlarged schematic view of the structure at A in the present application; Figure 2 It is an enlarged schematic view of the structure at A in the present application;
[0022] In the drawings, various reference signs represent:
[0023] 1, rack; 2, conveying mechanism; 21, moving seat; 22, electric telescopic table; 23, sliding seat; 24, electric clamping piece; 3, cutting mechanism; 31, placing plate; 32, recycling hopper; 4, auxiliary mechanism; 411, moving assembly; 412, connecting plate; 413, long arm frame; 414, support seat; 421, sliding table cylinder; 422, moving plate; 431, transfer assembly; 432, stabilizing assembly. DETAILED DESCRIPTION
[0024] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0025] In order for those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should be within the scope of protection of the present application.
[0026] AsFigures 1-3 As shown, the application provides a wire harness end processing device, referring to Figure 1 , comprising a rack 1, a cutting mechanism 3, an auxiliary mechanism 4; the cutting mechanism 3 is arranged in the inside of the rack 1, and the auxiliary mechanism 4 is slidingly installed on the inner top of the rack 1, and the auxiliary mechanism 4 is located above the cutting mechanism 3;
[0027] Referring to Figure 1 , Figure 3 , the auxiliary mechanism 4 comprises a long arm frame 413 and a support seat 414; the support seat 414 is fixedly installed at one end of the long arm frame 413, and the long arm frame 413 is in sliding fit with the inner top of the rack 1; a vertical plate is fixedly installed at the bottom of the support seat 414, a transfer assembly 431 is slidingly installed on the side of the vertical plate away from the rack 1, and the transfer assembly 431 is located above the cutting mechanism 3; thus, the distance adjustment between the transfer assembly 431 and the rack 1 is realized by sliding the long arm frame 413 on the rack 1; the worker places the wire harness with excess core on the transfer assembly 431, and moves the transfer assembly 431 by the long arm frame 413.
[0028] Referring to Figure 2 , the top of the rack 1 is provided with a moving assembly 411, one side of the moving assembly 411 is fixedly installed with a connecting plate 412, and one end of the connecting plate 412 away from the moving assembly 411 is fixedly connected with the support seat 414; thus, the moving assembly 411 controls the movement of the support seat 414 through the connecting plate 412.
[0029] Referring to Figure 3 , a slide table air cylinder 421 is vertically arranged on the top of the support seat 414, the movable part of the slide table air cylinder 421 penetrates through the end face of the support seat 414 downward, a moving plate 422 is fixedly installed at the movable part of the bottom of the support seat 414, and one side of the moving plate 422 is slidingly connected with the vertical plate; the bottom of the moving plate 422 is fixedly connected with the transfer assembly 431; thus, the slide table air cylinder 421 controls the longitudinal movement of the transfer assembly 431 on the vertical plate through the moving plate 422, and the transfer assembly 431 is facilitated to control the wire harness to approach the cutting mechanism 3.
[0030] In order to ensure that the transfer assembly 431 stably moves while clamping the wire harness, a stabilizing assembly 432 is fixedly installed at the bottom of the support seat 414, the stabilizing assembly 432 is located on the side of the transfer assembly 431 away from the rack 1, and the stabilizing assembly 432 and the transfer assembly 431 do not contact each other; the stabilizing assembly 432 is used to clamp the rear section of the wire harness.
[0031] Among them: the transfer assembly 431 and the stabilizing assembly 432 are all electrically clamped jaws. The transfer assembly 431 and the stabilizing assembly 432 are both provided with two, and the stabilizing assembly 432 corresponds to the transfer assembly 431 one by one; thus, the two ends of the same section of the wire harness can be synchronously clamped.
[0032] Referring to Figure 1 , Figure 2 , the cutting mechanism 3 comprises an electric cutting assembly, a placing plate 31 and a recycling hopper 32; the two sides of the electric cutting assembly are fixedly connected with the inner wall of the rack 1, the placing plate 31 and the recycling hopper 32 are both arranged in front of the electric cutting assembly, and the placing plate 31 is located above the recycling hopper 32; the placing plate 31 and the recycling hopper 32 form a group, and two groups of the electric cutting assembly are arranged in front of the electric cutting assembly.
[0033] Referring to Figure 2 , the front of the recycling hopper 32 is provided with the conveying mechanism 2, and the conveying mechanism 2 comprises a moving seat 21 and an electric telescopic table 22; the moving seat 21 is slidingly installed on the conveying line in front of the rack 1, the electric telescopic table 22 is fixedly installed on the top of the moving seat 21, the two sides of the electric telescopic table 22 are slidingly installed with sliding seats 23 respectively, the side of the sliding seat 23 close to the rack 1 is fixedly connected with the movable part of the electric telescopic table 22, the top of the sliding seat 23 is fixedly installed with an electric clamping piece 24, and the electric clamping piece 24 corresponds to the transfer assembly 431 one by one; thus, when the auxiliary mechanism 4 moves transversely, the electric telescopic table 22 is synchronously stretched to the rack 1, when the vertical plate is located above the placing plate 31, the electric clamping piece 24 is located between the transfer assembly 431 and the stabilizing assembly 432, then the transfer assembly 431 is lowered to clamp and install the wire harness to the placing plate 31, and the electric clamping piece 24 clamps the wire harness, so that the electric cutting assembly can cut off the excess wire core.
[0034] The working process is as follows:
[0035] The moving assembly 411 pushes the support seat 414 to the front of the worker, the sliding table cylinder 421 drives the transfer assembly 431 to move downward to open, and the stabilizing assembly 432 is opened at the same time; the worker places the wire harness on the transfer assembly 431, then the transfer assembly 431 clamps the wire harness and is driven by the sliding table cylinder 421 to move upward, and the stabilizing assembly 432 clamps the rear part of the wire harness; the moving assembly 411 controls the support seat 414 to approach the rack 1; at the same time, the electric telescopic table 22 is synchronously stretched to the rack 1, when the vertical plate is located above the placing plate 31, the electric clamping piece 24 is located between the transfer assembly 431 and the stabilizing assembly 432, then the stabilizing assembly 432 is opened, the transfer assembly 431 is lowered to install the wire harness to the placing plate 31, and the electric clamping piece 24 clamps the wire harness; then the transfer assembly 431 moves upward, the electric cutting assembly cuts off the excess wire core, and at the same time, the moving assembly 411 pushes the support seat 414 to the front of the worker again; thus, the auxiliary mechanism 4 replaces the worker's long-time stretching arm action, so that the worker's efficiency is improved after working for a long time.
[0036] The above descriptions are only the preferred embodiments of the present application, and are not intended to limit the present application. The present application can have various modifications and changes for those skilled in the art. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A wiring harness end termination processing apparatus characterized by: Including rack (1), cutting mechanism (3), auxiliary mechanism (4), the cutting mechanism (3) is arranged in the inside of rack (1), the auxiliary mechanism (4) is slidably installed in the inner top of rack (1), and the auxiliary mechanism (4) is located above the cutting mechanism (3); The auxiliary mechanism (4) includes long arm frame (413), support seat (414), the support seat (414) is fixedly installed in one end of long arm frame (413), and the long arm frame (413) is slidably connected with the inner top of rack (1) as a sliding fit mechanism, and the bottom of support seat (414) is fixedly installed with vertical plate, the vertical plate is slidably installed with transfer assembly (431) on the side away from rack (1), and the transfer assembly (431) is located above the cutting mechanism (3).
2. A wiring harness end head processing apparatus according to claim 1, characterized by: The top of rack (1) is provided with moving assembly (411), one side of moving assembly (411) is fixedly installed with connecting plate (412), and the end away from moving assembly (411) of connecting plate (412) is fixedly connected with support seat (414).
3. A wiring harness end head processing apparatus according to claim 2, characterized by: The top of support seat (414) is vertically provided with slide table air cylinder (421), the movable part of slide table air cylinder (421) penetrates the end face of support seat (414) downward, the movable part of slide table air cylinder (421) is fixedly installed with moving plate (422) on the bottom of support seat (414), and one side of moving plate (422) is slidably connected with vertical plate;The bottom of moving plate (422) is fixedly connected with transfer assembly (431).
4. A wiring harness end head processing apparatus according to claim 3, characterized by: The bottom of support seat (414) is fixedly installed with stable assembly (432), the stable assembly (432) is located on the side away from rack (1) of transfer assembly (431), and is not in contact with transfer assembly (431);The stable assembly (432) is used for clamping the rear section of wire harness.
5. A wiring harness end head processing apparatus according to claim 4, characterized by: The transfer assembly (431) and stable assembly (432) are all electrically clamped.
6. A wiring harness end head processing apparatus according to claim 5, characterized by: The transfer assembly (431) and stable assembly (432) are all provided with two, and the stable assembly (432) corresponds to the transfer assembly (431) one by one.