Adjustable metal casting rotor iron core trimming device

Abstract

The utility model relates to the technical field of rotor iron core finishing, in particular to an adjustable metal casting rotor iron core finishing device. The utility model provides an adjustable metal casting rotor core trimming device which comprises a mounting plate, an operating table and the like, the operating table is rotatably connected to the middle of the upper side of the mounting plate, a convex cavity is formed in the middle of the operating table, a motor is mounted in the middle of the upper side of the mounting plate, and an output shaft on the upper side of the motor is connected with the operating table through a coupler. The upper portion of the operation table is slidably connected with abutting plates evenly distributed in the circumferential direction. Rotor cores of different sizes can be fixed through the abutting plate, the first spring and the reinforcing assembly, then the rotor cores of different sizes can be trimmed through the sliding rail, the clamping block and the connecting frame, and a cutter or a polishing rod can be replaced through the rotating handle, the concave disc and the inclined block according to requirements. The whole device can meet the requirements for castings of different sizes and shapes, frequent adjustment is not needed in the using process, and the applicability of the device is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to rotor core finishing technical field especially relates to adjustable metal casting rotor core finishing device. BACKGROUND

[0002] Rotor core is one of the core components in motor manufacturing, and its surface quality directly affects the overall performance of the motor. The rotor core is part of the motor magnetic circuit, and together with the stator core and air gap, it forms the core structure of the motor. The finishing of the rotor core is crucial for ensuring motor performance, improving operating efficiency and stability.

[0003] Currently, the common rotor core finishing methods on the market mainly include manual grinding, semi-automatic grinding machine and numerical control machine tool finishing. Although these methods can improve the quality of the core to some extent, they still need to be improved in terms of efficiency and precision, especially when dealing with different specifications and sizes of rotor cores. Some equipment has limitations in design and cannot adapt to different sizes and shapes of castings, resulting in the need for frequent adjustments during use, affecting the continuity and efficiency of the operation.

[0004] Based on the above situation, the utility model provides an adjustable metal casting rotor core finishing device. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings that some equipment has limitations in design and cannot adapt to different sizes and shapes of castings when dealing with different specifications and shapes of rotor cores, resulting in the need for frequent adjustments during use, affecting the continuity and efficiency of the operation, the utility model provides an adjustable metal casting rotor core finishing device.

[0006] The technical scheme is: an adjustable metal casting rotor core finishing device, comprising a mounting plate, an operating table, a motor, a resisting plate, a first spring, a sliding rail, a clamping block, a connecting frame, an inclined block, a tension rope, a rotating handle, a concave disc, a clamping rod, a second spring, a sliding frame, a cutter and a polishing rod, the operating table is rotatably connected to the upper middle part of the mounting plate, the operating table is provided with a convex chamber in the middle part, the motor is installed on the upper middle part of the mounting plate, the output shaft of the motor is connected to the operating table through a shaft coupling, the resisting plates are slidably connected to the upper part of the operating table and are uniformly distributed in the circumferential direction, the first springs are connected between the uniformly distributed resisting plates and the operating table, the first springs are wound around the adjacent resisting plates, the operating table is provided with a reinforcing assembly, the left and right sides of the lower part of the operating table are provided with a jacking assembly, the left and right sides of the upper side of the mounting plate are fixedly connected with the sliding rails, the connecting frames are slidably connected in the sliding rails, the clamping blocks are slidably connected to the front sides of the sliding rails, the clamping blocks and the adjacent connecting frames are also slidably connected, the inclined blocks are slidably connected to the upper sides of the connecting frames, the tension ropes are symmetrically distributed between the inclined blocks and the adjacent connecting frames, the concave discs are rotatably connected to the upper sides of the connecting frames, the concave discs and the adjacent inclined blocks are slidably connected, the rotating handles are fixedly connected to the concave discs, the rotating handles are provided with uniformly distributed clamping grooves in the outer sides, the clamping rods are slidably connected to the clamping grooves, the sliding frames are slidably connected to the clamping rods, the second springs are connected between the sliding frames and the adjacent clamping rods, the second springs are wound around the adjacent sliding frames, the polishing rods are installed on the two sliding frames, and the cutter is installed on the other sliding frame.

[0007] Further, the left and right concave discs are provided with uniformly distributed wedge-shaped clamping holes in the circumferential direction, and the concave discs and the adjacent inclined blocks are extrusion-fitted.

[0008] Further, the reinforcing assembly comprises an electromagnet, a magnetic plate and a rubber block, the electromagnet is fixedly connected in the chamber of the operating table, the rubber block is slidably connected in the chamber of the operating table, the magnetic plate is fixedly connected to the bottom of the rubber block, the magnetic plate and the electromagnet are magnetically attracted, and the electromagnet is electrically connected to the motor.

[0009] Further, the rubber block and the uniformly distributed resisting plates are extrusion-fitted.

[0010] Further, the jacking assembly comprises an electric push rod and a top plate, the electric push rods are installed on the left and right sides of the lower part of the operating table, the top plates are fixedly connected to the extension parts of the electric push rods, and the top plates and the operating table are slidably connected.

[0011] Further, the device further comprises a fan, and the fan is installed on the rear side of the mounting plate and is used for blowing away the polishing debris.

[0012] The utility model has the following advantages: the utility model can fix rotor iron cores of different sizes by first using the abutting plate, the first spring and the reinforcing assembly, can trim rotor iron cores of different sizes by the slide rail, the clamping block and the connecting frame, and can change tools or polishing rods according to requirements by the rotating handle, the concave disc, the inclined block and the clamping rod, so that the device can meet the needs of castings of different sizes and shapes, and frequent adjustment is not needed during use, and the applicability of the device is improved.

[0013] The utility model discloses by fan can all blow away the chip produced when trimming, avoid sticking on the rotor iron core and influence its smoothness, improve trimming effect. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0015] Figure 2 It is the three-dimensional structure schematic diagram of the utility model operating table, abutting plate and first spring etc..

[0016] Figure 3 It is the partial sectional three-dimensional structure schematic diagram of the utility model electromagnet, magnetic plate and rubber block etc..

[0017] Figure 4 It is the sectional three-dimensional structure schematic diagram of the utility model operating table, electric push rod and top plate etc..

[0018] Figure 5 It is the three-dimensional structure schematic diagram of the utility model slide rail, clamping block and connecting frame etc..

[0019] Figure 6 It is the explosion three-dimensional structure schematic diagram of the utility model clamping rod, second spring and tool etc..

[0020] Figure 7 It is the three-dimensional structure schematic diagram of the utility model clamping rod, second spring and slide rail.

[0021] Figure 8 It is the three-dimensional structure schematic diagram of the utility model mounting plate and fan.

[0022] The marks of each component in the drawings are as follows: 1, mounting plate, 2, operating table, 3, motor, 4, abutting plate, 5, first spring, 6, electromagnet, 61, magnetic plate, 7, rubber block, 8, electric push rod, 9, top plate, 10, slide rail, 101, clamping block, 11, connecting frame, 12, inclined block, 121, elastic rope, 13, rotating handle, 131, concave disc, 14, clamping rod, 141, second spring, 142, slide rail, 15, tool, 16, polishing rod, 17, fan. DETAILED DESCRIPTION

[0023] The utility model makes further illustration in combination with specific embodiment, still need to explain, unless another explicit provision and limit, term such as: set up, install, be connected, connect should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;It can be directly connected, also can be indirectly connected through intermediate medium, can be the intercommunication of two elements inside. For ordinary skilled person in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to specific circumstances.

[0024] Example 1

[0025] An adjustable metal casting rotor core finishing device, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 And Figure 7As shown, including the mounting plate 1, operating platform 2, motor 3, resistance plate 4, the first spring 5, slide rail 10, clamping block 101, connecting frame 11, inclined block 12, elastic rope 121, rotating handle 13, recessed disc 131, clamping rod 14, the second spring 141, sliding frame 142, cutter 15 and polishing rod 16, operating platform 2 is rotatably connected to the upper side of the middle of mounting plate 1, operating platform 2 middle opening has convex chamber, motor 3 is installed on the upper side of the middle of mounting plate 1, the output shaft of motor 3 upper side is connected with operating platform 2 through shaft coupling, operating platform 2 upper portion is slidably connected with four resistance plates 4 which are uniformly distributed along the circumference, the first spring 5 is connected between the four resistance plates 4 and operating platform 2, the four first springs 5 are wound on adjacent resistance plates 4 respectively, operating platform 2 is provided with a reinforcing assembly, the left and right sides of operating platform 2 lower portion are provided with a jacking assembly, the left and right sides of the upper side of mounting plate 1 are fixedly connected with slide rail 10, the slide rail 10 is slidably connected with connecting frame 11, the front side of the slide rail 10 is slidably connected with clamping block 101, the clamping block 101 is slidably connected with adjacent connecting frame 11, the upper side of the connecting frame 11 is slidably connected with inclined block 12, the inclined block 12 is connected with adjacent connecting frame 11 and has symmetrically distributed elastic rope 121, the upper side of the connecting frame 11 is rotatably connected with recessed disc 131, the recessed disc 131 has four wedge-shaped clamping holes which are uniformly distributed along the circumference, the recessed disc 131 is slidably connected with adjacent inclined block 12, the recessed disc 131 is fixedly connected with rotating handle 13, the outer side of the rotating handle 13 has four clamping grooves which are uniformly distributed along the circumference, the clamping rod 14 is slidably connected in the eight clamping grooves, the sliding frame 142 is slidably connected on the eight clamping rods 14, the number of sliding frame 142 is eight, the sliding frame 142 is connected with adjacent clamping rod 141 and has three second springs 141 which are uniformly distributed, the number of second spring 141 is twenty-four, adjacent three second springs 141 are wound on adjacent sliding frame 142 respectively, two sliding frames 142 are installed with polishing rod 16, six other sliding frames 142 are installed with cutter 15, the recessed disc 131 is extruded with adjacent inclined block 12.

[0026] As shown in Figure 3 , it further comprises a reinforcing assembly, the reinforcing assembly comprises an electromagnet 6, a magnetic plate 61 and a rubber block 7, the electromagnet 6 is fixedly connected in the cavity of operating platform 2, the rubber block 7 is slidably connected in the cavity of operating platform 2, the magnetic plate 61 is fixedly connected to the bottom of rubber block 7, the magnetic plate 61 is magnetically attracted to the electromagnet 6, the electromagnet 6 is electrically connected with motor 3, the rubber block 7 is extruded with four resistance plates 4.

[0027] As shown in Figure 4 , it further comprises a jacking assembly, the jacking assembly comprises an electric push rod 8 and a top plate 9, the left and right sides of operating platform 2 lower portion are installed with electric push rod 8, the telescopic part of two electric push rods 8 is fixedly connected with top plate 9, two top plates 9 are slidably connected with operating platform 2.

[0028] Initially, the connecting frames 11 of the left and right parts are in positions away from each other, and the electromagnet 6 is attracted to the magnetic plate 61. When the device is used, the staff first places the rotor core to be trimmed in the center of the operation table 2. At this time, the inner wall of the rotor core will press the stop plate 4 to move inward, and the first spring 5 will be deformed. Under the elastic force of the first spring 5, the four stop plates 4 will be respectively stopped against the front, rear, left and right four sides of the inner wall of the rotor core. Then, the handle 13 is turned according to the trimming needs. For example, if the outer side of the rotor core needs to be polished, the handle 13 is held and turned clockwise, so as to drive the concave disc 131, the clamping rod 14, the sliding frame 142, the cutter 15 and the polishing rod 16 to rotate. The rotating concave disc 131 will press the inclined block 12 to move outward to exit from the wedge-shaped clamping hole, and the elastic rope 121 will be deformed.

[0029] When the polishing rod 16 rotates to the side close to the rotor core, the rotation of the handle 13 is stopped. At this time, the concave disc 131 no longer presses the inclined block 12, and under the elastic force of the elastic rope 121, the inclined block 12 slides inward to be inserted into the wedge-shaped clamping hole of the concave disc 131 for clamping. Similarly, when the outer side of the rotor core needs to be deburred, the handle 13 is turned to make the deburring cutter 15 also rotate to the side close to the rotor core.

[0030] Then, the two clamping blocks 101 are pulled out forward, and the connecting frames 11 of the left and right parts are moved inward to close, so that the two cutters 15 or polishing rods 16 close to the rotor core are attached to the outer side of the rotor core, and the two clamping blocks 101 are inserted back to the original position. Then, the motor 3 drives the operation table 2 to rotate counterclockwise, thereby driving the rotor core to rotate. The cutter 15 or the polishing rod 16 will trim the rotating rotor core, and the adjacent second spring 141 will be slightly deformed. At the same time, the motor 3 also controls the magnetic field of the electromagnet 6 to change. The electromagnet 6 will repel the magnetic plate 61. Under the action of the magnetic force, the magnetic plate 61 will drive the rubber block 7 to move upward. The upward moving rubber block 7 will press the four stop plates 4, so that the four stop plates 4 always keep abutting against the inner wall of the rotor core. During the entire trimming process, the rotor core always stays in the central position of the operation table 2, and the vertical center line of the rotor core will not be deviated.

[0031] When the trimming is completed, the motor 3 is controlled to stop driving the operation table 2 to rotate. The magnetic field of the electromagnet 6 is restored to the initial state immediately. The electromagnet 6 will attract the magnetic plate 61, so that the magnetic plate 61 drives the rubber block 7 to move downward and reset. The rubber block 7 no longer abuts against the stop plate 4. Then, the electric push rod 8 is controlled to drive the top plate 9 to move upward. The upward moving top plate 9 will push the trimmed rotor core upward. At this time, the staff can take the rotor core off the operation table 2 by using the upward pushing force. When the inner wall of the rotor core is separated from the stop plate 4, the stop plate 4 will move outward and reset under the elastic force of the first spring 5.

[0032] When the effect of the tool 15 or polishing rod 16 decreases with the increase of usage time and needs to be replaced, the tool 15 or polishing rod 16 to be replaced can be held and pulled upward, thereby driving the adjacent clamping rod 14 to move upward until it is removed from the turning handle 13, and a new tool 15 or polishing rod 16 can be taken and put back in place. In summary, the support plate 4, the first spring 5, and the reinforcement assembly can be used to fix rotor cores of different sizes. Secondly, the slide rail 10, the clamping block 101, and the connecting frame 11 can be used to trim rotor cores of different sizes. Then, the turning handle 13, the concave plate 131, the bevel block 12, and the clamping rod 14 can be used to replace the tool 15 or the polishing rod 16 as needed. The entire device can meet the needs of castings of different sizes and shapes, and no frequent adjustments are required during use, which increases the applicability of the device.

[0033] Example 2

[0034] On the basis of Example 1, Figure 8 As shown, a fan 17 is also included. The fan 17 is installed on the rear side of the mounting plate 1 and is used to blow away grinding debris.

[0035] When the rotor core is being trimmed, the fan 17 can be controlled to blow air toward the rotor core. The wind can blow away all the debris generated during the trimming, preventing it from sticking to the rotor core and affecting its smoothness, thereby improving the trimming effect.

[0036] The above embodiments are provided for persons familiar with the art to implement or use the present invention. Personnel familiar with the art may make various modifications or changes to the above embodiments without departing from the utility model concept of the present invention. Therefore, the scope of protection of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. An adjustable metal casting rotor core trimming device, characterized by, The utility model provides a kind of cutting and polishing device, including mounting plate (1), operating platform (2), motor (3), resistance plate (4), first spring (5), slide rail (10), clamping block (101), connecting frame (11), inclined block (12), elastic cord (121), handle (13), concave disc (131), clamping rod (14), second spring (141), sliding frame (142), cutter (15) and polishing rod (16), operating platform (2) is rotatably connected in the middle of mounting plate (1) upper side, the convex chamber is opened in the middle of operating platform (2), motor (3) is installed in the middle of mounting plate (1) upper side, the output shaft of motor (3) upper side is connected with operating platform (2) by coupling, operating platform (2) upper portion is slidably connected with resistance plate (4) that is evenly distributed along the circumference, first spring (5) is connected between evenly distributed resistance plate (4) and operating platform (2), evenly distributed first spring (5) is all wound on adjacent resistance plate (4), operating platform (2) is equipped with reinforcing assembly, the left and right sides of operating platform (2) lower portion are each equipped with jacking assembly, the left and right sides of mounting plate (1) upper side are each fixedly connected with slide rail (10), the left and right slide rails (10) are each slidably connected with connecting frame (11), the front side of the left and right slide rails (10) is each slidably connected with clamping block (101), clamping block (101) is also slidably connected with adjacent connecting frame (11), the upper side of the left and right connecting frames (11) is each slidably connected with inclined block (12), inclined block (12) is connected with adjacent connecting frame (11) with symmetrical elastic cord (121) that is distributed, the upper side of the left and right connecting frames (11) is each rotatably connected with concave disc (131), concave disc (131) is slidably connected with adjacent inclined block (12), the left and right concave discs (131) are each fixedly connected with handle (13), the left and right handles (13) outer side is each opened with clamping groove that is evenly distributed along the circumference, the clamping groove is each slidably connected with clamping rod (14) that is up and down, the clamping rod (14) that is evenly distributed is slidably connected with sliding frame (142), sliding frame (142) is connected with adjacent clamping rod (14) with evenly distributed second spring (141) between, evenly distributed second spring (141) is all wound on adjacent sliding frame (142), two sliding frames (142) are installed with polishing rod (16), and the sliding frame (142) of additional is installed with cutter (15).

2. An adjustable metal casting rotor core trimming device as defined in claim 1 wherein, The left and right concave discs (131) are each opened with wedge-shaped clamping hole that is evenly distributed along the circumference, and the concave disc (131) is extruded with adjacent inclined block (12) fit.

3. An adjustable metal casting rotor core trimming device as defined in claim 2 wherein, It further includes reinforcing assembly, and the reinforcing assembly includes electromagnet (6), magnetic plate (61) and rubber block (7), the electromagnet (6) is fixedly connected in the chamber of operating platform (2), the rubber block (7) is slidably connected in the chamber of operating platform (2), the bottom of rubber block (7) is fixedly connected with magnetic plate (61), and the magnetic plate (61) is magnetically attracted with the electromagnet (6), and the electromagnet (6) is electrically connected with motor (3).

4. An adjustable metal casting rotor core trimming device as defined in claim 3 wherein, The rubber block (7) is extruded with evenly distributed resistance plate (4) fit.

5. An adjustable metal casting rotor core trimming device as defined in claim 4 wherein, The jacking assembly comprises electric push rods (8) and jacking plates (9), and the lower part of the operating table (2) is provided with the electric push rods (8) on the left and right sides, the telescopic parts of the electric push rods (8) on the left and right sides are fixedly connected with the jacking plates (9), and the jacking plates (9) on the left and right sides are slidably connected with the operating table (2).

6. An adjustable metal casting rotor core trimming device as defined in claim 5 wherein, The installation plate (1) is provided with a fan (17) at the rear side for blowing away the polishing debris.

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